Non-central driving electronic water valve structure
The non-central drive electronic water valve structure addresses the challenge of multiple control valves by enabling efficient management of multiple flow paths with reduced space and cost through angular displacement, enhancing practicality in new energy vehicle thermal management systems.
Patent Information
- Application Number
- CN202422429773.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the existing thermal management system of new energy vehicles, electronic water valves require multiple control valves to occupy a large amount of installation space and increase fluid control costs.
A non-center drive electronic water valve structure is designed. Through the coordination of the valve core and the diverter block, the valve core rotates at different angles to control the communication state of multiple flow paths, including port A, port B, port D, port E, port G1 and port G2, saving installation space and reducing costs.
It realizes flexible control of multiple flow paths in different usage scenarios, saves installation space, reduces fluid control costs, and improves practicality.
Smart Images

Figure CN223105345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automotive electronic control, and particularly relates to a non-centered driving electronic water valve structure. Background Art
[0002] The thermal management system of new energy vehicles includes a motor electric control thermal management system and a battery thermal management system. During the operation of the motor, a large amount of heat is generated, resulting in an increase in the motor temperature, a decrease in the output power of the motor, and a reduction in the vehicle power. Moreover, the battery pack also generates heat during use, and it is prone to explosion when the temperature of the battery pack is too high. Therefore, in the motor electric control thermal management system and the battery thermal management system, water cooling is usually used to cool them to achieve a rapid cooling effect. The electronic water valve is an important component for realizing the fluid management and distribution in the thermal management system. It is used to change the passage cross-section and the direction of the medium flow, and has functions such as guiding, blocking, and splitting. Currently, multiple control valves are usually used in the existing new energy thermal management system to control the fluid management and distribution. However, when multiple control valves cooperate to control the fluid in multiple flow paths, each control valve requires a corresponding installation space. This not only requires a sufficiently large installation space, is not convenient for installation, but also increases the cost of fluid control. Summary of the Utility Model
[0003] The utility model provides a non-centered driving electronic water valve structure to solve the technical problem that the existing electronic water valve cannot control multiple flow paths.
[0004] The utility model is achieved through the following technical solutions:
[0005] A non-centered driving electronic water valve structure includes:
[0006] A valve housing, with an opening provided at the bottom end of the valve housing;
[0007] A flow splitting block, which is installed on the side wall of the valve housing. Six flow splitting ports are provided on the flow splitting block, and all six flow splitting ports are communicated with the valve housing. The six flow splitting ports are respectively port A, port B, port D, port E, port G1, and port G2;
[0008] A valve core, one end of which is rotatably installed on the inner top wall of the valve housing. Two longitudinal communication ports and two transverse communication ports are provided on the outer side wall of the valve core. The two longitudinal communication ports are arranged along the circumferential direction of the valve core, and the two transverse communication ports are arranged along the axial direction of the valve core. Moreover, the two longitudinal communication ports and the two transverse communication ports are symmetrically arranged along the axis of the valve core. The two longitudinal communication ports are respectively port a and port b, and the two transverse communication ports are respectively port c and port d;
[0009] The valve cover is installed at the opening, and the other end of the valve cover is rotatably installed on the inner bottom wall of the valve cover.
[0010] Furthermore, the electronic water valve structure further includes:
[0011] A driving motor, which is installed at the top end of the valve housing, and the driving motor is connected to the valve core through a gear transmission.
[0012] Furthermore, the electronic water valve structure further includes:
[0013] A first driving wheel, which is connected to the rotating shaft of the driving motor;
[0014] A transmission shaft, which is rotatably installed at the top end of the valve housing, and one end of the transmission shaft extends into the valve housing;
[0015] A first driven wheel, which is connected to the end of the transmission shaft extending out of the valve housing, and the first driven wheel meshes with the first driving wheel;
[0016] A second driving wheel, which is connected to the end of the transmission shaft extending into the valve housing;
[0017] A second driven wheel, which is connected to the top end of the valve core, and the second driven wheel meshes with the second driving wheel;
[0018] An actuator housing, which is installed at the top end of the valve housing and covers the driving motor.
[0019] Furthermore, a plugging groove is formed on the inner top wall of the valve housing, and one end of the valve core is rotatably installed in the plugging groove.
[0020] Furthermore, the electronic water valve structure further includes:
[0021] A rolling bearing, which is installed between the plugging groove and the valve core.
[0022] Furthermore, the electronic water valve structure further includes:
[0023] A magnetic ring, which is installed at one end of the valve core close to the driving motor.
[0024] Furthermore, the electronic water valve structure further includes:
[0025] An inner gasket, which is installed between the valve housing and the valve core, and six relief holes are formed on the inner gasket, and the six relief holes are arranged in one-to-one correspondence with the six diversion ports.
[0026] Further, the structure of the electronic water valve further includes:
[0027] An outer sealing net, which is detachably installed on the side of the shunt block away from the valve housing.
[0028] Further, the outer sealing net is installed on the valve housing by screws.
[0029] Further, the valve housing is made of plastic.
[0030] Compared with the prior art, the present utility model has the following advantages and beneficial effects:
[0031] The non-centered drive electronic water valve structure provided by the present utility model includes a valve housing, a shunt block, a valve core and a valve cover. An opening is provided at the bottom end of the valve housing. The shunt block is installed on the side wall of the valve housing. Six shunt ports are provided on the shunt block, and all six shunt ports are communicated with the valve housing. The six shunt ports are respectively port A, port B, port D, port E, port G1 and port G2. One end of the valve core is rotatably installed on the inner top wall of the valve housing. Two longitudinal communication ports and two transverse communication ports are provided on the outer side wall of the valve core. The two longitudinal communication ports are arranged along the circumferential direction of the valve core, and the two transverse communication ports are arranged along the axial direction of the valve core. And the two longitudinal communication ports and the two transverse communication ports are symmetrically arranged along the axis of the valve core. The two longitudinal communication ports are respectively port a and port b, and the two transverse communication ports are respectively port c and port d. The valve cover is installed at the opening, and the other end of the valve cover is rotatably installed on the inner bottom wall of the valve cover.
[0032] With the above structure, when using the non-centered drive electronic water valve structure provided by the present utility model, when the valve core is in the initial state, that is, state one, port A is communicated with port G2 and port D is communicated with port E respectively through port a and port b; drive the valve core to rotate counterclockwise by 60°, that is, when the valve core is in state two, port D is communicated with port E and port B is communicated with port G1 respectively through port a and port b; drive the valve core to rotate counterclockwise by 180°, that is, when the valve core is in state three, port G2 is communicated with port D and port A is communicated with port E respectively through port c and port d; drive the valve core to rotate counterclockwise by 240°, that is, when the valve core is in state four, port G1 is communicated with port D and port B is communicated with port E respectively through port c and port d. In this way, through the cooperation of the valve core and the shunt block, driving the valve core to rotate different angles makes the six shunt ports on the valve core in different communication states, that is, controlling multiple flow paths by rotating the valve core to adapt to different usage scenarios, which not only saves installation space but also saves costs and has stronger practicability. Description of the Drawings
[0033] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, form a part of this application, and do not constitute a limitation to the embodiments of the present utility model. In the drawings:
[0034] Figure 1 Structural schematic diagram of the non - center - driven electronic water valve structure provided by the embodiment of the present utility model;
[0035] Figure 2 Cross - sectional view of the non - center - driven electronic water valve structure provided by the embodiment of the present utility model;
[0036] Figure 3 Exploded view of the non - center - driven electronic water valve structure provided by the embodiment of the present utility model;
[0037] Figure 4 Structural schematic diagram of the valve core provided by the embodiment of the present utility model;
[0038] Figure 5 Another structural schematic diagram of the valve core provided by the embodiment of the present utility model;
[0039] Figure 6 Structural schematic diagram of the installation of the valve housing, shunt block and outer sealing gasket provided by the embodiment of the present utility model.
[0040] Marks in the attached drawings and corresponding component names:
[0041] 1 - valve housing, 2 - shunt block, 3 - valve core, 4 - valve cover, 5 - drive motor, 6 - first driving wheel, 7 - transmission shaft, 8 - first driven wheel, 9 - second driving wheel, 10 - second driven wheel, 20 - actuator housing, 30 - magnetic ring, 40 - inner sealing gasket, 50 - outer sealing mesh. Specific embodiments
[0042] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with embodiments and the attached drawings. The illustrative embodiments and descriptions of the present utility model are only used to explain the present utility model and do not limit the present utility model.
[0043] It should be noted that when a component is referred to as "fixed to" or "arranged on" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as "connected to" another component, it can be directly or indirectly connected to the other component.
[0044] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model.
[0045] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0046] Embodiment
[0047] This embodiment provides a non-central drive electronic water valve structure for solving the technical problem that the electronic water valve in the prior art cannot control multiple flow paths. The non-central drive electronic water valve structure includes a valve housing 1, a flow dividing block 2, a valve core 3 and a valve cover 4, wherein:
[0048] The valve housing 1 is a hollow cylinder structure, and an opening is provided at the bottom end of the valve housing 1.
[0049] The flow dividing block 2 is installed on the side wall of the valve housing 1. Six flow dividing ports are provided on the flow dividing block 2. The six flow dividing ports are all communicated with the valve housing 1. The six flow dividing ports are respectively port A, port B, port D, port E, port G1 and port G2. Specifically, six through holes are provided on the side wall of the valve housing 1. The six through holes are respectively arranged in one-to-one correspondence with the six flow dividing ports. And port A, port E and port B are respectively located above port G2, port D and port G1. Optionally, the flow dividing block 2 and the valve housing 1 can be installed together by bonding or hot melting. Of course, they can also be integrally formed.
[0050] One end of the valve core 3 is rotatably installed on the inner top wall of the valve housing 1. Two longitudinal communication ports and two transverse communication ports are provided on the outer side wall of the valve core 3. The two longitudinal communication ports are arranged along the circumferential direction of the valve core 3. The two transverse communication ports are arranged along the axial direction of the valve core 3. And the two longitudinal communication ports and the two transverse communication ports are symmetrically arranged along the axis of the valve core 3. The two longitudinal communication ports are respectively port a and port b. The two transverse communication ports are respectively port c and port d. Through the arrangement of the transverse communication ports and the longitudinal communication ports on the valve core 3, by rotating the valve core 3, adjacent two flow dividing ports on the same horizontal plane or adjacent two flow dividing ports on the same vertical plane can be selected to be communicated. In this way, the function of controlling multiple flow paths simultaneously is achieved.
[0051] With the above structure, when using the non-centered driving electronic water valve structure provided by the present utility model, when the valve core 3 is in the initial state, that is, state one, port A is connected to port G2 and port D is connected to port E through port a and port b respectively; when the valve core 3 is driven to rotate counterclockwise by 60°, that is, when the valve core 3 is in state two, port D is connected to port E and port B is connected to port G1 through port a and port b respectively; when the valve core 3 is driven to rotate counterclockwise by 180°, that is, when the valve core 3 is in state three, port G2 is connected to port D and port A is connected to port E through port c and port d respectively; when the valve core 3 is driven to rotate counterclockwise by 240°, that is, when the valve core 3 is in state four, port G1 is connected to port D and port B is connected to port E through port c and port d respectively. In this way, through the cooperation of the valve core 3 and the flow dividing block 2, by driving the valve core 3 to rotate different angles, the six flow dividing ports on the valve core 3 are in different communication states, that is, by rotating the valve core 3 to control multiple flow paths to adapt to different usage scenarios, which not only saves installation space but also saves costs, and has stronger practicability.
[0052] An alternative implementation manner of this embodiment is as follows: The electronic water valve structure further includes a driving motor 5, wherein:
[0053] The driving motor 5 is installed at the top end of the valve housing 1. Specifically, the rotating shaft of the driving motor 5 is arranged vertically upward, the center line of the rotating shaft of the driving motor 5 is parallel to the center line of the valve housing 1 and is located on different straight lines. The driving motor 5 and the valve core 3 are connected together through gear transmission. It should be noted that the driving motor 5 is electrically connected to the power supply through a circuit, and a switch for turning on and off the power supply is provided on this circuit. This switch can be a wired switch or a wireless switch. Selecting the driving motor 5 as the power source can provide more stable rotational power for the valve core 3 and is more convenient to control the magnitude of the rotational power.
[0054] An alternative implementation manner of this embodiment is as follows: The electronic water valve structure further includes a first driving wheel 6, a transmission shaft 7, a first driven wheel 8, a second driving wheel 9, a second driven wheel 10 and an actuator housing 20, wherein:
[0055] The first driving wheel 6 is connected to the rotating shaft of the driving motor 5. Optionally, the first driving wheel 6 is key-connected to the rotating shaft of the driving motor 5 through a flat key.
[0056] The transmission shaft 7 is rotatably installed at the top end of the valve housing 1. Specifically, an installation hole is provided at the top end of the valve housing 1, and the transmission shaft 7 is rotatably installed in the installation hole, and one end of the transmission shaft 7 extends into the valve housing 1.
[0057] The first driven wheel 8 is connected to the end of the transmission shaft 7 extending out of the valve housing 1, and the first driven wheel 8 meshes with the first driving wheel 6.
[0058] The second driving wheel 9 is connected to the end of the transmission shaft 7 extending into the valve housing 1.
[0059] The second driven wheel 10 is connected to the top end of the valve core 3, and the second driven wheel 10 meshes with the second driving wheel 9.
[0060] The actuator housing 20 is installed on the top end of the valve housing 1 and covers the driving motor 5.
[0061] With the above structure, the driving motor 5 is connected to the power supply, so that the rotating shaft on the driving motor 5 rotates, thereby driving the first driving wheel 6 connected to the rotating shaft of the driving motor 5 to rotate synchronously. The first driving wheel 6 meshes with the first driven wheel 8, further driving the first driven wheel 8 to rotate, and then driving the transmission shaft 7 connected to the first driven wheel 8 to rotate on the valve housing 1. Then, the second driving wheel 9 connected to the transmission shaft 7 rotates synchronously. The second driving wheel 9 meshes with the second driven wheel 10, thereby driving the second driven wheel 10 to rotate together, and further causing the valve core 3 connected to the second driven wheel 10 to rotate synchronously. In this way, through gear transmission, the transmission ratio is more accurate and constant, and the structure is compact.
[0062] An optional implementation manner of this embodiment is as follows: The inner top wall of the valve housing 1 is provided with a socket groove, and the socket groove is located at the center of the top end of the valve housing 1. One end of the valve core 3 is rotatably installed in the socket groove. Through the setting of the socket groove, it is more convenient to install the valve core 3.
[0063] An optional implementation manner of this embodiment is as follows: The electronic water valve structure further includes a rolling bearing, where:
[0064] The rolling bearing is installed between the socket groove and the valve core 3. Through the setting of the rolling bearing, the friction between the inner side wall of the socket groove and the valve core 3 is reduced, and it is more convenient to drive the valve core 3 to rotate.
[0065] An optional implementation manner of this embodiment is as follows: The electronic water valve structure further includes a magnetic ring 30, where:
[0066] The magnetic ring 30 is installed at one end of the valve core 3 close to the driving motor 5. In this way, the magnetic ring 30 is directly installed on the valve core 3 and rotates together with the valve core 3, making the detected angle of the Hall voltage more accurate.
[0067] An optional implementation manner of this embodiment is as follows: The electronic water valve structure further includes an inner gasket 40, where:
[0068] The inner gasket 40 is installed between the valve housing 1 and the valve core 3. Six relief holes are provided on the inner gasket 40, and the six relief holes are arranged in one-to-one correspondence with the six diversion ports. Through the setting of the inner gasket 40, the probability of fluid leakage between the valve housing 1 and the valve core 3 is reduced, thereby ensuring the sealing performance of the structure.
[0069] An alternative implementation of this embodiment is as follows: The electronic water valve structure further includes an outer sealing net 50, where:
[0070] The outer sealing net 50 is detachably installed on the side of the flow dividing block 2 away from the valve housing 1. In this way, through the setting of the detachably installed outer sealing net 50, it is more convenient to replace the outer sealing net 50.
[0071] Optionally, the outer sealing net 50 is installed on the valve housing 1 by screws.
[0072] An alternative implementation of this embodiment is as follows: The valve housing 1 is made of plastic.
[0073] The specific implementation manners described above have further elaborated on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above are only specific implementation manners of the present invention and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A non-central drive electronic water valve structure, characterized in that Comprising: A valve housing (1) with an opening at its bottom end; A flow dividing block (2) installed on the side wall of the valve housing (1). Six flow dividing ports are provided on the flow dividing block (2), and all six flow dividing ports are communicated with the valve housing (1). The six flow dividing ports are respectively port A, port B, port D, port E, port G1, and port G2; A valve core (3) with one end rotatably installed on the inner top wall of the valve housing (1). Two longitudinal communication ports and two transverse communication ports are provided on the outer side wall of the valve core (3). The two longitudinal communication ports are arranged along the circumferential direction of the valve core (3), and the two transverse communication ports are arranged along the axial direction of the valve core (3). Moreover, the two longitudinal communication ports and the two transverse communication ports are symmetrically arranged along the axis of the valve core (3). The two longitudinal communication ports are respectively port a and port b, and the two transverse communication ports are respectively port c and port d; A valve cover (4) installed at the opening, and the other end of the valve core (3) is rotatably installed on the inner bottom wall of the valve cover (4).
2. The non-central drive electronic water valve structure according to claim 1, characterized in that The electronic water valve structure further includes: A driving motor (5) installed at the top end of the valve housing (1), and the driving motor (5) is connected to the valve core (3) through a gear transmission.
3. The non-centered drive electronic water valve structure according to claim 2, wherein, The electronic water valve structure further includes: A first driving wheel (6) connected to the rotating shaft of the driving motor (5); A transmission shaft (7) rotatably installed at the top end of the valve housing (1), and one end of the transmission shaft (7) extends into the valve housing (1); A first driven wheel (8) connected to the end of the transmission shaft (7) extending out of the valve housing (1), and the first driven wheel (8) meshes with the first driving wheel (6); A second driving wheel (9) connected to the end of the transmission shaft (7) extending into the valve housing (1); A second driven wheel (10) connected to the top end of the valve core (3), and the second driven wheel (10) meshes with the second driving wheel (9); An actuator housing (20) installed at the top end of the valve housing (1) and covering the driving motor (5).
4. A non-centered drive electronic water valve structure according to claim 1, characterized in that, A plug-in groove is provided on the inner top wall of the valve housing (1), and one end of the valve core (3) is rotatably installed in the plug-in groove.
5. A non-central drive electronic water valve structure according to claim 4, characterized in that, The electronic water valve structure further includes: A rolling bearing installed between the plug-in groove and the valve core (3).
6. The non-center drive electronic water valve structure according to claim 5, characterized in that, The electronic water valve structure further includes: A magnetic ring (30) installed at one end of the valve core (3) close to the driving motor (5).
7. A non-central drive electronic water valve structure according to claim 1, characterized in that, The electronic water valve structure further includes: An inner gasket (40) installed between the valve housing (1) and the valve core (3). Six relief holes are provided on the inner gasket (40), and the six relief holes are arranged in one-to-one correspondence with the six flow dividing ports.
8. A non-central drive electronic water valve structure according to claim 1, characterized in that, The electronic water valve structure further includes: An outer sealing net (50), and the outer sealing net (50) is detachably mounted on a side of the flow dividing block (2) away from the valve housing (1).
9. The non-centered drive electronic water valve structure according to claim 8, characterized in that The outer sealing net (50) is mounted on the valve housing (1) by screws.
10. A non-central drive electronic water valve structure according to any one of claims 1-9, characterized in that, The valve housing (1) is made of plastic.