Heat-resistant steel skeleton polyethylene plastic composite pipe

The heat-resistant steel framework and layered structure of the polyethylene composite pipe enhance structural integrity and thermal stability, addressing the issues of poor heat resistance and weakness in existing pipes.

CN223105520UActive Publication Date: 2025-07-15LIAONING GAOXIANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422446127.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-15
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing polyethylene plastic composite pipes have insufficient heat resistance and robustness, which leads to prone to deformation or cracking in high temperature environments.

Method used

The heat-resistant steel frame is installed on the inner wall of the polyethylene composite pipe, and a high-density polyethylene layer, alloy steel frame mesh, insulation layer, polyethylene resin layer and rock wool plate layer are installed on the outer layer. Combined with the connection between the fixed disc and the heat-resistant steel bar, the structural strength and compressive resistance of the pipe are enhanced.

Benefits of technology

It improves the stability and compressive resistance of the pipeline in high temperature environments, prevents deformation or cracking, and provides good corrosion resistance and thermal insulation performance, extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat-resistant steel framework polyethylene plastic composite pipe which comprises a polyethylene composite pipe, a fixed disc is connected to the outer wall of the polyethylene composite pipe, heat-resistant steel bars are fixedly installed on the fixed disc, a through groove is formed in the fixed disc, and a heat-resistant steel framework is installed on the inner wall of the polyethylene composite pipe. A high-density polyethylene layer is arranged on the outer layer of the polyethylene composite pipe, one side of the high-density polyethylene layer is connected with an alloy steel frame net, a heat preservation layer is arranged at the bottom of the alloy steel frame net, and a polyethylene resin layer is arranged below the heat preservation layer. And the overall performance of the pipeline can be effectively improved. The heat-resistant steel framework is mounted on the inner wall of the polyethylene composite pipe, so that the strength and the pressure resistance of the pipeline are enhanced, and the pipeline can keep stable performance in a high-temperature environment and is not easy to deform or crack.
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Description

Technical Field

[0001] The utility model relates to the field of polyethylene plastic composite pipes, in particular to a heat-resistant steel skeleton polyethylene plastic composite pipe. Background Technique

[0002] A polyethylene composite pipe refers to a pipe formed by using two different density polyethylene resins, simultaneously plasticizing and melting them with two extruders respectively, and then simultaneously extruding the molten materials into a mold capable of forming a composite pipe.

[0003] At present, the polyethylene plastic composite pipes in use have poor heat resistance and are not strong enough, making them extremely inconvenient to use.

[0004] In view of this, in order to study and improve the existing problems, a heat-resistant steel skeleton polyethylene plastic composite pipe is provided, which has a reasonable structural design. A heat-resistant steel skeleton is installed on the inner wall of the polyethylene composite pipe. This structure enhances the strength and compressive capacity of the pipe, enabling the pipe to maintain stable performance in a high-temperature environment and not easily deform or break. The purpose is to solve the problems and improve the practical value through this technology. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a heat-resistant steel skeleton polyethylene plastic composite pipe.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a heat-resistant steel skeleton polyethylene plastic composite pipe, including a polyethylene composite pipe, a fixed disc is connected to the outer wall of the polyethylene composite pipe, heat-resistant steel bars are fixedly installed on the fixed disc, a through groove is arranged inside the fixed disc, a heat-resistant steel skeleton is installed on the inner wall of the polyethylene composite pipe, a high-density polyethylene layer is arranged on the outer layer of the polyethylene composite pipe, an alloy steel frame net is connected to one side of the high-density polyethylene layer, a heat preservation layer is arranged at the bottom of the alloy steel frame net, a polyethylene resin layer is arranged below the heat preservation layer, a rock wool board layer is connected to one side of the polyethylene resin layer, and a low-density polyethylene layer is arranged at the bottom of the rock wool board layer.

[0007] As a further description of the above technical solution:

[0008] The fixed disc is fixedly installed on the outer wall of the polyethylene composite pipe, the fixed disc is in the shape of a disc, and the number of the fixed discs is two.

[0009] As a further description of the above technical solution:

[0010] The through grooves are opened inside the fixed disc. The number of the through grooves is several. The heat-resistant steel bars are welded between the through grooves. The number of the heat-resistant steel bars is several.

[0011] As a further description of the above technical solution:

[0012] The heat-resistant steel skeleton is fixedly connected to the inner wall of the polyethylene composite pipe. The high-density polyethylene layer and the low-density polyethylene layer are fixedly connected to the outer layer of the polyethylene composite pipe. The widths of the high-density polyethylene layer and the low-density polyethylene layer are the same. The low-density polyethylene layer is connected to the heat-resistant steel skeleton.

[0013] As a further description of the above technical solution:

[0014] The alloy steel frame net is fixedly connected to one side of the high-density polyethylene layer. The rock wool board layer is fixedly connected to one side of the low-density polyethylene layer. The widths of the alloy steel frame net and the rock wool board layer are the same.

[0015] As a further description of the above technical solution:

[0016] The heat preservation layer is fixedly connected to one side of the alloy steel frame net. The polyethylene resin layer is fixedly connected to one side of the rock wool board layer. The heat preservation layer is fixedly connected to the polyethylene resin layer.

[0017] The utility model has the following beneficial effects:

[0018] In the utility model, the heat-resistant steel skeleton polyethylene plastic composite pipe has multiple advantages and can effectively improve the overall performance of the pipeline. The heat-resistant steel skeleton is installed on the inner wall of the polyethylene composite pipe. This structure enhances the strength and compressive resistance of the pipeline, enabling the pipeline to maintain stable performance in a high-temperature environment and not being easily deformed or cracked. At the same time, a high-density polyethylene layer is provided on the outer layer of the polyethylene composite pipe. This layer has good corrosion resistance and can effectively prevent the pipeline from being eroded by chemical substances, extending the service life of the pipeline.

[0019] The pipeline is also provided with an alloy steel frame net. This structure can enhance the tensile resistance of the pipeline, making the pipeline not easily deformed when subjected to external forces. At the same time, the alloy steel frame net can also play a role in strengthening the overall structure of the pipeline and improving the impact resistance of the pipeline.

[0020] A heat preservation layer and a polyethylene resin layer are also provided inside the pipeline. These structures can effectively maintain the temperature stability inside the pipeline, reduce heat loss, and improve the thermal efficiency of the pipeline. The rock wool board layer has excellent heat preservation performance and further enhances the heat preservation effect of the pipeline.

[0021] The pipeline adopts the connection method of fixed discs and heat-resistant steel bars, making the connection of the pipeline more firm and reliable, and not prone to falling off or loosening. At the same time, the setting of the fixed discs and heat-resistant steel bars can also strengthen the overall structure of the pipeline, improving the compressive capacity and stability of the pipeline. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of a heat-resistant steel skeleton polyethylene plastic composite pipe proposed by the present utility model;

[0023] Figure 2 It is a cross-sectional view of a heat-resistant steel skeleton polyethylene plastic composite pipe proposed by the present utility model;

[0024] Figure 3 It is an enlarged view of part A of a heat-resistant steel skeleton polyethylene plastic composite pipe proposed by the present utility model.

[0025] Legend Explanation:

[0026] 1. Polyethylene composite pipe; 2. Fixed disc; 3. Heat-resistant steel bar; 4. Through groove; 5. Heat-resistant steel skeleton; 6. High-density polyethylene layer; 7. Alloy steel frame net; 8. Insulation layer; 9. Polyethylene resin layer; 10. Rock wool board layer; 11. Low-density polyethylene layer. Detailed Implementation Manner

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. The terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Referring to Figures 1-3 , an embodiment provided by the present utility model: a heat-resistant steel skeleton polyethylene plastic composite pipe, including a polyethylene composite pipe 1, a fixed disc 2 is connected to the outer wall of the polyethylene composite pipe 1, a heat-resistant steel bar 3 is fixedly installed on the fixed disc 2, a through groove 4 is arranged inside the fixed disc 2, a heat-resistant steel skeleton 5 is installed on the inner wall of the polyethylene composite pipe 1, a high-density polyethylene layer 6 is arranged on the outer layer of the polyethylene composite pipe 1, an alloy steel frame net 7 is connected to one side of the high-density polyethylene layer 6, a heat preservation layer 8 is arranged at the bottom of the alloy steel frame net 7, a polyethylene resin layer 9 is arranged below the heat preservation layer 8, a rock wool board layer 10 is connected to one side of the polyethylene resin layer 9, and a low-density polyethylene layer 11 is arranged at the bottom of the rock wool board layer 10.

[0030] In the present utility model, the fixed disc 2 is fixedly installed on the outer wall of the polyethylene composite pipe 1. The fixed disc 2 is in the shape of a disc, and the number of the fixed discs 2 is two. The two fixed discs 2 are respectively located at both ends of the polyethylene composite pipe 1, playing a role of stabilizing and supporting. They not only enhance the structural strength of the polyethylene composite pipe 1, but also provide reliable support points during the installation and use process.

[0031] The disc-shaped design of the fixed disc 2 is not only beautiful and generous, but also has a large contact area, thereby increasing the friction with the outer wall of the polyethylene composite pipe 1 and ensuring the tight connection between the fixed disc 2 and the polyethylene composite pipe 1.

[0032] Furthermore, the through slots 4 are opened inside the fixed disc 2. The number of the through slots 4 is several. The heat-resistant steel bars 3 are welded between the through slots 4. The number of the heat-resistant steel bars 3 is several. The heat-resistant steel bars 3 are evenly distributed inside the fixed disc 2 to form a stable support structure, effectively improving the overall strength and high-temperature resistance of the fixed disc 2.

[0033] Furthermore, the heat-resistant steel skeleton 5 is fixedly connected to the inner wall of the polyethylene composite pipe 1. The high-density polyethylene layer 6 and the low-density polyethylene layer 11 are fixedly connected to the outer layer of the polyethylene composite pipe 1. The widths of the high-density polyethylene layer 6 and the low-density polyethylene layer 11 are the same. The low-density polyethylene layer 11 is connected to the heat-resistant steel skeleton 5, thus constituting a stable and efficient thermal insulation layer, enabling the polyethylene composite pipe 1 to still maintain excellent performance in extreme temperature environments.

[0034] The heat-resistant steel skeleton 5 not only enhances the structural strength of the polyethylene composite pipe 1 but also improves its impact resistance, enabling it to operate stably in various complex environments.

[0035] Furthermore, the alloy steel frame net 7 is fixedly connected to one side of the high-density polyethylene layer 6. The rock wool board layer 10 is fixedly connected to one side of the low-density polyethylene layer 11. The widths of the alloy steel frame net 7 and the rock wool board layer 10 are the same. The combination of the high-density polyethylene layer 6 and the alloy steel frame net 7 not only enhances the mechanical properties of the overall component but also provides excellent moisture-proof performance, avoiding the erosion of water vapor. At the same time, the wear resistance and corrosion resistance of the high-density polyethylene layer 6 also extend the service life of the component.

[0036] The low-density polyethylene layer 11 plays a good role in heat preservation and insulation. Its unique closed-cell structure effectively blocks the transfer of heat, resulting in a significant improvement in the heat preservation performance of the entire component. In addition, the light weight characteristic of the low-density polyethylene layer 11 also reduces the weight of the overall component, facilitating installation and transportation.

[0037] Furthermore, the heat preservation layer 8 is fixedly connected to one side of the alloy steel frame net 7. The polyethylene resin layer 9 is fixedly connected to one side of the rock wool board layer 10. The heat preservation layer 8 is fixedly connected to the polyethylene resin layer 9. The surface of the polyethylene resin layer 9 is smooth and has a certain toughness, which can effectively prevent external factors from damaging the heat preservation layer 8. At the same time, the polyethylene resin layer 9 also has excellent weather resistance and anti-aging performance, and can maintain the stability of its appearance and performance for a long time.

[0038] In addition, as a high-quality heat preservation material, the rock wool board layer 10 contains a large number of small air pockets inside, and these air pockets can effectively slow down the heat conduction speed and improve the heat preservation effect.

[0039] Working principle and its usage process:

[0040] The heat-resistant steel skeleton 5 plays a role in supporting and strengthening on the inner wall of the polyethylene composite pipe 1, improving the compressive capacity and impact resistance of the whole pipeline. The high-density polyethylene layer 6 and the low-density polyethylene layer 11 respectively provide good corrosion resistance and wear resistance, extending the service life of the pipeline. At the same time, the fixed connection of the high-density polyethylene layer 6 and the low-density polyethylene layer 11 makes the structure of the pipeline more stable and not easy to deform or be damaged.

[0041] In terms of working principle, this heat-resistant steel skeleton polyethylene plastic composite pipe utilizes the excellent properties of each component part to achieve stable operation in a high-temperature environment. When the pipeline is subjected to external pressure or temperature changes, the heat-resistant steel skeleton 5 can effectively disperse and resist these pressures, while the high-density polyethylene layer 6 and the low-density polyethylene layer 11 can effectively prevent the pipeline from being corroded or worn. At the same time, the fixed connection of the alloy steel frame net 7 and the rock wool board layer 10 further enhances the strength and heat insulation performance of the pipeline, enabling the pipeline to still maintain a good working state in a high-temperature environment.

[0042] In the usage process, this heat-resistant steel skeleton polyethylene plastic composite pipe can be widely applied to various occasions that need to work in a high-temperature environment, such as the petroleum, chemical, and electric power industries. During the installation process, the appropriate pipeline length and connection method can be selected according to specific requirements to ensure the normal operation of the pipeline. At the same time, during the long-term use process, the performance of the pipeline can be maintained and its service life can be extended through regular inspections and maintenance.

[0043] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A heat-resistant steel skeleton polyethylene plastic composite pipe, comprising a polyethylene composite pipe (1), characterized in that: A fixing disc (2) is connected to the outer wall of the polyethylene composite pipe (1). A heat-resistant steel bar (3) is fixedly installed on the fixing disc (2). A through groove (4) is arranged inside the fixing disc (2). A heat-resistant steel framework (5) is installed on the inner wall of the polyethylene composite pipe (1). A high-density polyethylene layer (6) is arranged on the outer layer of the polyethylene composite pipe (1). An alloy steel framework net (7) is connected to one side of the high-density polyethylene layer (6). A heat preservation layer (8) is arranged at the bottom of the alloy steel framework net (7). A polyethylene resin layer (9) is arranged below the heat preservation layer (8). A rock wool board layer (10) is connected to one side of the polyethylene resin layer (9). A low-density polyethylene layer (11) is arranged at the bottom of the rock wool board layer (10).

2. The heat-resistant steel skeleton polyethylene plastic composite pipe according to claim 1, wherein: The fixing disc (2) is fixedly installed on the outer wall of the polyethylene composite pipe (1). The fixing disc (2) is in the shape of a disc. The number of the fixing discs (2) is two.

3. A heat-resistant steel skeleton polyethylene plastic composite pipe according to claim 1, characterized in that: The through groove (4) is opened inside the fixing disc (2). The number of the through grooves (4) is several. The heat-resistant steel bars (3) are welded between the through grooves (4). The number of the heat-resistant steel bars (3) is several.

4. A heat-resistant steel skeleton polyethylene plastic composite pipe according to claim 1, characterized in that: The heat-resistant steel framework (5) is fixedly connected to the inner wall of the polyethylene composite pipe (1). The high-density polyethylene layer (6) and the low-density polyethylene layer (11) are fixedly connected to the outer layer of the polyethylene composite pipe (1). The high-density polyethylene layer (6) and the low-density polyethylene layer (11) have the same width. The low-density polyethylene layer (11) is connected to the heat-resistant steel framework (5).

5. A heat-resistant steel skeleton polyethylene plastic composite pipe according to claim 1, characterized in that: The alloy steel framework net (7) is fixedly connected to one side of the high-density polyethylene layer (6). The rock wool board layer (10) is fixedly connected to one side of the low-density polyethylene layer (11). The alloy steel framework net (7) and the rock wool board layer (10) have the same width.

6. The heat-resistant steel framework polyethylene plastic composite pipe according to claim 1, characterized in that: The heat preservation layer (8) is fixedly connected to one side of the alloy steel framework net (7). The polyethylene resin layer (9) is fixedly connected to one side of the rock wool board layer (10). The heat preservation layer (8) and the polyethylene resin layer (9) are fixedly connected.