Three-system heating and lubricating device

Abstract

The utility model discloses a three-system heating and lubricating device, which relates to the technical field of die casting industry, and comprises a frame, the bottom of the frame is fixedly connected with a 4-inch movable trundle, the lower part of the frame is fixedly connected with an oil receiving disc, the output end of the oil receiving disc is fixedly connected with an oil receiving disc blow-down valve, the middle lower part of the frame is fixedly connected with a heating plate, and the heating plate is fixedly connected with a motor. An oil tank is fixedly connected to the upper portion of the heating plate, a pneumatic stirring motor is fixedly connected to the center of the upper portion of the oil tank, an electric box control cabinet is fixedly connected to the upper portion of the frame, and an air inlet diad is fixedly connected to the upper left end of the interior of the electric box control cabinet. According to the utility model, the electric box control cabinet, the oil tank and the valve box are integrally arranged on the frame; an oil receiving disc is arranged below to prevent overflow and leakage; four movable trundles are arranged at the bottom, so that movement is facilitated, an oil tank is heated, air and oil are output to an external transition block through an atomizer under certain pressure through control of an electromagnetic valve, an external valve is opened, and fixed-point spraying is conducted by connecting a spray gun.

Description

Technical Field

[0001] The utility model relates to the technical field of die-casting industry, in particular to a three-system heating and lubrication device. Background Art

[0002] During die-casting, the lubricating oil does not flow smoothly due to the low ambient temperature. When the die-casting mold is opened, conventional spraying is not conducive to operation, which affects equipment maintenance and the quality of die-casting parts. Utility Model Content

[0003] The purpose of the utility model is to solve the shortcomings of the prior art and propose a three-system heating and lubrication device. Its advantages are that the electric box control cabinet 2, the oil tank 4, and the valve box are placed on the frame 1 as a whole; the oil receiving tray 15 is arranged below to prevent leakage; the bottom is equipped with 4 movable casters 13 for easy movement, the oil tank 4 is equipped with a pneumatic stirring motor 5, and the bottom is equipped with a heating plate 6 to prevent freezing. Before operation, all ball valves are opened. After the power is turned on, all commands are transmitted to each component through the electric box and the system. The air source is transmitted backward through the air intake double body 7 through the pressure regulating valve 8, and is controlled by the exhaust solenoid valve 9 to the guide air outlet 12. Through the connection of the atomizer outside the equipment, the gas and liquid are perfectly combined, thereby achieving the effect of atomization, and fixed-point spraying is performed to achieve the lubrication effect. The characteristic of this equipment is that high-viscosity graphite oil can be used. The oil tank 4 has a heating function, a three-way separately controlled system, and an oil outlet has an oil flow switch to detect the oil output. The oil output setting can set the oil injection time and the air blowing time on the touch screen.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A three-system heating and lubrication device comprises a frame, the bottom of the frame is fixedly connected with a 4-inch movable caster, the lower part of the frame is fixedly connected with an oil receiving pan, the output end of the oil receiving pan is fixedly connected with an oil receiving pan drain valve, the middle and lower part of the frame is fixedly connected with a heating plate, the upper part of the heating plate is fixedly connected with an oil tank, the upper center of the oil tank is fixedly connected with a pneumatic stirring motor, the upper part of the frame is fixedly connected with an electric box control cabinet, and the upper left end of the electric box control cabinet is fixedly connected with an air intake double body.

[0006] Through the above technical solution: the electrical box control cabinet, oil tank and valve box are placed on the frame as a whole; an oil receiving pan is arranged at the bottom to prevent leakage; 4 movable casters are arranged at the bottom for easy movement, a pneumatic stirring motor is installed on the oil tank, and a heating plate is arranged at the bottom to prevent freezing.

[0007] The utility model is further configured that the sewage outlet of the oil tank is fixedly connected with an oil tank sewage valve, and the liquid outlet of the oil tank is fixedly connected with a oil tank liquid outlet valve.

[0008] Through the above technical solutions, the fuel tank has excellent sealing performance, and the liquid outlet and sewage discharge of the fuel tank are stable.

[0009] The utility model is further configured such that the output end of the air intake duplex is fixedly connected with a pressure regulating valve, and the output end of the pressure regulating valve is fixedly connected with an exhaust solenoid valve.

[0010] Through the above technical solutions, the air source passes through the air intake duplex, is transported backward through the pressure regulating valve, and is controlled by the exhaust solenoid valve to be directed to the air outlet.

[0011] The utility model is further configured such that the positions of the pressure regulating valve and the exhaust solenoid valve are both arranged in the inner cavity of the electrical control cabinet, and the pressure regulating valve is arranged between the air intake duplex and the exhaust solenoid valve.

[0012] Through the above technical solutions, the air intake duplex, the pressure regulating valve and the exhaust solenoid valve are fixedly assembled on the electrical control cabinet from left to right. Subsequently, it is ensured that the air source passes through the air intake duplex, is transported backward through the pressure regulating valve, and is controlled by the exhaust solenoid valve to be directed to the air outlet.

[0013] The utility model is further configured such that three 20CC metering cylinders are fixedly connected in the inner cavity of the electrical control cabinet, and a metering cylinder control valve is fixedly connected in the inner cavity of the electrical control cabinet.

[0014] Through the above technical solutions, 3 20cc metering cylinders are configured. Controlled by the metering cylinder control valve, the fuel tank is sucked, and then after flow monitoring, it is directed to the liquid outlet.

[0015] The utility model is further configured such that the position of the metering cylinder control valve is arranged at the upper right end of the 20CC metering cylinder, and the position of the 20CC metering cylinder is arranged directly below the exhaust solenoid valve.

[0016] Through the above technical solutions, the valve box is integrally arranged on the three-system heating and lubrication device, with intuitive operation and strong adjustability, and can meet various different requirements.

[0017] The utility model is further configured such that three air outlets are arranged on the right side of the electrical control cabinet, and the positions of the air outlets are arranged at the right ends of the 20CC metering cylinders.

[0018] Through the above technical solutions, the air outlets can also be used as liquid outlets. The 20cc metering cylinders, controlled by the metering cylinder control valve, suck the fuel tank, and then after flow monitoring, are directed to the liquid outlet.

[0019] The beneficial effects of the utility model are:

[0020] 1. The three-system heating and lubrication device has an electric control cabinet, an oil tank, and a valve box integrally installed on a frame; an oil receiving tray is configured below to prevent overflow; 4 movable casters are configured at the bottom for easy movement. An air-operated stirring motor is installed on the oil tank, and a heating plate is configured at the bottom to prevent freezing.

[0021] 2. The three-system heating and lubrication device transmits the air source through an air intake duplex, conveys it backward through a pressure regulating valve, controls it through an exhaust solenoid valve, and at the air outlet, through the connection of an external atomizer of the equipment, enables the perfect combination of air and liquid, thus achieving the atomization effect and performing fixed-point spraying to achieve the lubrication effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view structural schematic diagram of a three-system heating and lubrication device proposed by the present utility model;

[0023] Figure 2 It is a right side view structural schematic diagram of a three-system heating and lubrication device proposed by the present utility model;

[0024] Figure 3 It is an internal view structural schematic diagram of a three-system heating and lubrication device proposed by the present utility model;

[0025] Figure 4 It is a system structural schematic diagram of a three-system heating and lubrication device proposed by the present utility model.

[0026] In the figure: 1. Frame; 2. Electric control cabinet; 3. Oil tank liquid outlet valve; 4. Oil tank; 5. Air-operated stirring motor; 6. Heating plate; 7. Air intake duplex; 8. Pressure regulating valve; 9. Exhaust solenoid valve; 10. Dosing cylinder control valve; 11. 20CC dosing cylinder; 12. Air outlet; 13. 4-inch movable caster; 14. Oil receiving tray drain valve; 15. Oil receiving tray; 16. Oil tank drain valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The technical solutions of this patent will be further described in detail below in conjunction with the specific embodiments.

[0028] The embodiments of this patent will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain this patent and should not be construed as a limitation of this patent.

[0029] Refer to Figures 1-4, A three-system heating and lubrication device, including a frame 1. The bottom of the frame 1 is fixedly connected with 4-inch movable casters 13. The lower part of the frame 1 is fixedly connected with an oil receiving tray 15. The output end of the oil receiving tray 15 is fixedly connected with an oil receiving tray drain valve 14. The middle and lower part of the frame 1 is fixedly connected with a heating plate 6. The upper part of the heating plate 6 is fixedly connected with an oil tank 4. The upper center of the oil tank 4 is fixedly connected with a pneumatic stirring motor 5. The upper part of the frame 1 is fixedly connected with an electric control cabinet 2. The upper left end inside the electric control cabinet 2 is fixedly connected with an air intake double unit 7. The electric control cabinet 2, the oil tank 4, and the valve box are integrally arranged on the frame 1; an oil receiving tray 15 is configured below to prevent spillage; 4 movable casters 13 are configured at the bottom for easy movement. A pneumatic stirring motor 5 is installed on the oil tank 4, and a heating plate 6 is configured at the bottom to prevent freezing.

[0030] Specifically, the drain port of the oil tank 4 is fixedly connected with an oil tank drain valve 16, and the liquid discharge port of the oil tank 4 is fixedly connected with an oil tank liquid outlet valve 3. The oil tank 4 has excellent sealing performance, and the liquid discharge and sewage discharge of the oil tank 4 are stable.

[0031] Specifically, the output end of the air intake double unit 7 is fixedly connected with a pressure regulating valve 8, and the output end of the pressure regulating valve 8 is fixedly connected with an exhaust solenoid valve 9. The air source is transported backward through the pressure regulating valve 8 via the air intake double unit 7 and is controlled by the exhaust solenoid valve 9 to the air outlet 12.

[0032] Specifically, the positions of the pressure regulating valve 8 and the exhaust solenoid valve 9 are both arranged in the inner cavity of the electric control cabinet 2, and the pressure regulating valve 8 is arranged between the air intake double unit 7 and the exhaust solenoid valve 9. The air intake double unit 7, the pressure regulating valve 8, and the exhaust solenoid valve 9 are fixedly assembled on the electric control cabinet 2 from left to right. Subsequently, it is ensured that the air source is transported backward through the pressure regulating valve 8 via the air intake double unit 7 and is controlled by the exhaust solenoid valve 9 to the air outlet 12.

[0033] Specifically, three groups of 20CC metering cylinders 11 are fixedly connected in the inner cavity of the electric control cabinet 2, and a metering cylinder control valve 10 is fixedly connected in the inner cavity of the electric control cabinet 2. Three 20cc metering cylinders 11 are configured and controlled by the metering cylinder control valve 10 to suck liquid from the oil tank 4, and then after flow monitoring, it is guided to the liquid outlet.

[0034] Specifically, the position of the metering cylinder control valve 10 is arranged at the upper right end of the 20CC metering cylinder 11, and the position of the 20CC metering cylinder 11 is arranged directly below the exhaust solenoid valve 9. The valve box is integrally arranged on this three-system heating and lubrication device, with intuitive operation and strong adjustability, capable of meeting various different requirements.

[0035] Specifically, there are three groups of air outlets 12 provided on the right side of the electric control cabinet 2, and the air outlets 12 are located at the right end of the 20CC metering cylinder 11. The air outlets 12 can also be used as liquid outlets. The 20cc metering cylinder 11 sucks liquid from the fuel tank 4 under the control of the metering cylinder control valve 10, and then is guided to the liquid outlet after flow monitoring.

[0036] Working principle: The electric control cabinet 2, the fuel tank 4, and the valve box are integrally arranged on the frame 1; an oil receiving tray 15 is further configured below to prevent overflow; four movable casters 13 are configured at the bottom for easy movement. An air-driven stirring motor 5 is installed on the fuel tank 4, and a heating plate 6 is configured at the bottom to prevent freezing. Before operation, all ball valves are opened. After the power is turned on, all commands pass through the electric control cabinet and the system is transmitted to each component. The air source passes through the air intake unit 7, is transported backward through the pressure regulating valve 8, and is guided to the air outlet 12 under the control of the exhaust solenoid valve 9. Through the connection of the external atomizer of the equipment, air and liquid are perfectly combined, so as to achieve the atomization effect and perform fixed-point spraying, thereby achieving the lubrication effect. The characteristic of this equipment is that high-viscosity graphite oil can be used. The fuel tank 4 has a heating function and a three-way independently controlled system. There is an oil flow switch at the oil outlet to detect the oil output. The oil output settings can set the oil spraying time and the air blowing time on the touch screen.

[0037] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A three-system heating and lubricating device, comprising a frame (1), characterized in that, The bottom of the frame (1) is fixedly connected with 4-inch movable casters (13), the lower part of the frame (1) is fixedly connected with an oil drip pan (15), the output end of the oil drip pan (15) is fixedly connected with an oil drip pan sewage discharge valve (14), the middle and lower part of the frame (1) is fixedly connected with a heating plate (6), the upper part of the heating plate (6) is fixedly connected with an oil tank (4), the upper center of the oil tank (4) is fixedly connected with a pneumatic stirring motor (5), the upper part of the frame (1) is fixedly connected with an electric control cabinet (2), and the upper left end inside the electric control cabinet (2) is fixedly connected with an air inlet duplex (7).

2. The three-system heating lubrication device according to claim 1, wherein The sewage discharge port of the oil tank (4) is fixedly connected with an oil tank sewage discharge valve (16), and the liquid discharge port of the oil tank (4) is fixedly connected with an oil tank liquid outlet valve (3).

3. The three-system heating and lubricating device according to claim 1, wherein, The output end of the air inlet duplex (7) is fixedly connected with a pressure regulating valve (8), and the output end of the pressure regulating valve (8) is fixedly connected with an exhaust solenoid valve (9).

4. The three-system heating and lubricating device according to claim 3, characterized in that, The positions of the pressure regulating valve (8) and the exhaust solenoid valve (9) are both arranged in the inner cavity of the electric control cabinet (2), and the pressure regulating valve (8) is arranged between the air inlet duplex (7) and the exhaust solenoid valve (9).

5. The three-system heating lubrication device according to claim 1, characterized in that, Three 20CC metering cylinders (11) are fixedly connected to the inner cavity of the electric control cabinet (2), and a metering cylinder control valve (10) is fixedly connected to the inner cavity of the electric control cabinet (2).

6. The three-system heating lubrication device according to claim 5, characterized in that, The position of the metering cylinder control valve (10) is arranged at the upper right end of the 20CC metering cylinder (11), and the position of the 20CC metering cylinder (11) is arranged directly below the exhaust solenoid valve (9).

7. The three-system heating lubrication device according to claim 1, characterized in that, Three air outlets (12) are arranged on the right side of the electric control cabinet (2), and the positions of the air outlets (12) are arranged at the right ends of the 20CC metering cylinders (11).

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