High-temperature normal-pressure steam overflowing device

The high-temperature steam flow device addresses the issue of non-dismountable heating elements by incorporating a detachable heating unit and protective cover, enhancing safety and reducing maintenance costs through improved disassembly and steam retention.

CN223105835UActive Publication Date: 2025-07-15SHENZHEN DANENG ENERGY SAVING TECH
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Patent Information

Application Number
CN202422104136.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-15
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The heating pipes of existing steam reheating equipment are not convenient to disassemble and are easily damaged after long-term use, resulting in high maintenance costs.

Method used

A high-temperature and normal pressure steam overflow device is designed, including an intake pipe, a heating cover, a heater, a gasket and an exhaust pipe. It is bolted to facilitate the removal of the heater, and a seal is filled between the flange and the heating cover to increase sealing. It uses a shield and a thermal insulation cover for protection.

Benefits of technology

It realizes convenient disassembly and repair of the heater, avoids steam leakage and overheating scalds, reduces maintenance costs, increases steam discharge rate and reduces heat dissipation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature normal-pressure steam overflowing device, belongs to the technical field of steam overflowing devices, and solves the problems that a heating pipe of an existing device is inconvenient to disassemble, the heating pipe is easy to damage after being used for a long time, the whole device needs to be replaced, and the maintenance cost is high. A heating cover is fixedly installed at the bottom end of the air inlet pipe, a heater is arranged in the heating cover, an air distributing pipe is arranged at the bottom end of the heating cover, steam in the heating cover is heated through the heater, and the heated steam enters the air distributing pipe and is finally conveyed into corresponding equipment using the steam through an exhaust pipe. The steam exhaust rate can be increased through the exhaust pipe, potential safety hazards caused by too high air pressure in equipment are avoided, when the heater needs to be disassembled and overhauled, the bolt for connecting the mounting ring and the mounting disc is disassembled, then the heater is taken out, and the purpose that the heater is convenient to disassemble is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam overcurrent devices, and specifically relates to a high-temperature and normal-pressure steam overcurrent device. Background Art

[0002] Steam is a heat energy transfer medium and is widely used in chemical production, daily heating, and other aspects.

[0003] After retrieval, in the application with the patent application number CN201921852361.3, a steam reheating device is disclosed, including a housing, an external steam pipe, and a controller. It is characterized in that: several electric heating pipes with radiating fins are arranged in the housing. In front of the electric heating pipes, there is an air outlet pipe with steam holes and closed at both ends that communicates with the external steam pipe. On the housing at one end of the electric heating pipe, there is a terminal for controlling connection with the controller. An air outlet is arranged on the rear wall of the housing;

[0004] Although the steam reheating device reheats the steam by arranging electric heating pipes inside the housing, the heating pipes of the steam reheating device are not easy to disassemble. After long-term use, the heating pipes are prone to damage, and the whole device needs to be replaced, resulting in a relatively high maintenance cost.

[0005] Therefore, we propose a high-temperature and normal-pressure steam overcurrent device. Content of the Utility Model

[0006] Aiming at the deficiencies of the prior art, the utility model provides a high-temperature and normal-pressure steam overcurrent device, which solves the problems that the heating pipes of the existing device are not easy to disassemble, are prone to damage after long-term use, and the whole device needs to be replaced, resulting in a relatively high maintenance cost.

[0007] To achieve the above objectives, the utility model is realized through the following technical solutions: A high-temperature and normal-pressure steam overcurrent device includes an air inlet pipe, and a heating cover is fixedly installed at the bottom end of the air inlet pipe;

[0008] A heater is arranged inside the heating cover, and a gas distribution pipe is arranged at the bottom end of the heating cover;

[0009] An opening is arranged at the top end of the heating cover, an installation ring is fixedly installed on the top surface of the opening, an installation disk is fixedly installed on the top surface of the heater, threaded holes are opened on both the installation ring and the installation disk, a first bolt is threadedly sleeved inside the threaded hole, a flange disk is fixedly installed at the top end of the gas distribution pipe, the flange disk is installed on the bottom surface of the heating cover through a second bolt, and an exhaust pipe is arranged on the side wall of the gas distribution pipe.

[0010] Preferably, the exhaust pipe is fixedly installed on the side wall of the manifold and communicates with the manifold. The end of the exhaust pipe away from the manifold is connected to the steam-using device. The manifold is interconnected with the heating cover through a flange. Five exhaust pipes are evenly distributed. Among them, after the steam is heated by the heater and enters the interior of the manifold, the air pressure inside the manifold increases. The exhaust pipe can accelerate the discharge rate of the heated steam inside the manifold, avoiding the occurrence of potential safety hazards caused by excessive air pressure inside the manifold.

[0011] Preferably, a gasket is assembled between the top surface of the flange and the bottom surface of the heating cover. Through the gasket, the gap between the flange and the heating cover can be filled, increasing the sealing performance between the flange and the heating cover and avoiding steam leakage.

[0012] Preferably, a protective cover is fixedly installed at the top end of the heater. Through the protective cover, the heater can be protected, avoiding the situation that the top end of the heater overheats and scalds others, and at the same time reducing the heat dissipation of the steam inside the heating cover.

[0013] Preferably, a heat insulation cover is fixedly sleeved on the outer surface of the heating cover. Through the heat insulation cover, the steam inside the heating cover can be insulated, thereby slowing down the rate of temperature reduction of the steam inside the heating cover.

[0014] The utility model provides a high-temperature and normal-pressure steam overcurrent device, which has the following beneficial effects:

[0015] 1. For this high-temperature and normal-pressure steam overcurrent device, the steam inside the heating cover is heated by the heater. The heated steam enters the interior of the manifold and is finally transported to the corresponding steam-using equipment through the exhaust pipe. The exhaust pipe can increase the discharge rate of the steam, avoiding the situation that the device is damaged due to excessive air pressure inside the manifold caused by steam heating, and also avoiding potential safety hazards caused by excessive air pressure inside the equipment. When the heater needs to be disassembled and repaired, the bolts connecting the installation ring and the installation plate are removed and then the heater can be taken out, achieving the purpose of facilitating the disassembly of the heater and solving the problem that the heating pipe of the existing device is not easy to disassemble, the heating pipe is prone to damage after long-term use, and the whole device needs to be replaced, resulting in a high maintenance cost.

[0016] 2. For this high-temperature and normal-pressure steam overcurrent device, by filling the gasket in the gap between the flange and the heating cover, the sealing performance between the flange and the heating cover can be increased, avoiding steam leakage. The protective cover can protect the heater, avoiding the situation that the top end of the heater overheats and scalds others, and at the same time reducing the heat dissipation of the steam inside the heating cover. Moreover, the heat insulation cover can also insulate the steam inside the heating cover, thereby slowing down the rate of temperature reduction of the steam inside the heating cover. Brief Description of the Drawings

[0017] Figure 1 is a schematic structural view of the present utility model;

[0018] Figure 2 is a schematic side structural view of the present utility model;

[0019] Figure 3 is a schematic structural view of the heat insulation cover of the present utility model;

[0020] Figure 4 is a schematic disassembled structural view of the present utility model.

[0021] In the figures: 1, intake pipe; 2, heating cover; 21, mounting ring; 3, heater; 31, mounting plate; 32, protective cover; 4, heat insulation cover; 5, branch pipe; 51, exhaust pipe; 52, gasket; 53, flange plate. Detailed Description of the Preferred Embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1:

[0024] As Figures 1-4As shown in the figure: It includes an intake pipe 1. A heating cover 2 is fixedly installed at the bottom end of the intake pipe 1. A heater 3 is arranged inside the heating cover 2. A gas distribution pipe 5 is arranged at the bottom end of the heating cover 2. An opening is arranged at the top end of the heating cover 2. An installation ring 21 is fixedly installed on the top surface of the opening. An installation plate 31 is fixedly installed on the top surface of the heater 3. Threaded holes are opened on both the installation ring 21 and the installation plate 31. A first bolt is threadedly sleeved inside the threaded hole. A flange 53 is fixedly installed at the top end of the gas distribution pipe 5. The flange 53 is installed on the bottom surface of the heating cover 2 through a second bolt. An exhaust pipe 51 is arranged on the side wall of the gas distribution pipe 5. The exhaust pipe 51 is fixedly installed on the side wall of the gas distribution pipe 5 and is communicated with the gas distribution pipe 5. The gas distribution pipe 5 is communicated with the heating cover 2 through the flange 53. One end of the exhaust pipe 51 away from the gas distribution pipe 5 is communicated with a steam-using device. A total of five exhaust pipes 51 are evenly distributed. The steam inside the heating cover 2 is heated by the heater 3. The heated steam enters the inside of the gas distribution pipe 5 and is finally delivered to the corresponding device using steam through the exhaust pipe 51. The steam discharge rate can be increased through the exhaust pipe 51, avoiding the situation that the internal pressure of the gas distribution pipe 5 is too high due to steam heating, resulting in device damage, and avoiding the occurrence of potential safety hazards due to too high internal pressure of the device. When it is necessary to disassemble and repair the heater 3, the bolts connecting the installation ring 21 and the installation plate 31 are disassembled and then the heater 3 can be taken out, achieving the purpose of facilitating the disassembly of the heater 3 and solving the problem that the heating pipe of the existing device is not easy to disassemble, the heating pipe is prone to damage after long-term use, and the whole device needs to be replaced, resulting in a high maintenance cost;

[0025] Embodiment 2:

[0026] As Figures 1-4 shown in the figure: A gasket 52 is assembled between the top surface of the flange 53 and the bottom surface of the heating cover 2. A protective cover 32 is fixedly installed at the top end of the heater 3. A heat preservation cover 4 is fixedly sleeved on the outer surface of the heating cover 2. By filling the gasket 52 in the gap between the flange 53 and the heating cover 2, the sealing performance between the flange 53 and the heating cover 2 can be increased, avoiding the occurrence of steam leakage. The heater 3 can be protected through the protective cover 32, avoiding the situation that the top end of the heater 3 is overheated and scalds others. At the same time, the heat dissipation of the steam inside the heating cover 2 can be reduced, and the heat preservation cover 4 can also keep the steam inside the heating cover 2 warm, thereby slowing down the rate of temperature reduction of the steam inside the heating cover 2.

[0027] Working principle and usage process of the present utility model: For this high-temperature and atmospheric-pressure steam flow-through device, during use, steam enters the interior of the heating cover 2 through the intake pipe 1. The heater 3 is activated to heat the steam inside the heating cover 2. The heated steam enters the interior of the distribution pipe 5 and is finally transported to the equipment that uses steam through the exhaust pipe 51. When it is necessary to disassemble and repair the heater 3, the bolts connecting the mounting ring 21 and the mounting plate 31 are removed, and then the heater 3 can be taken out.

[0028] The above has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0029] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-temperature and atmospheric-pressure steam flow-through device, comprising an intake pipe (1), and a heating cover (2) is fixedly installed at the bottom end of the intake pipe (1); It is characterized in that: A heater (3) is arranged inside the heating cover (2), and a gas distribution pipe (5) is arranged at the bottom end of the heating cover (2); An opening is arranged at the top end of the heating cover (2), an installation ring (21) is fixedly installed on the top surface of the opening, an installation plate (31) is fixedly installed on the top surface of the heater (3), threaded holes are formed in both the installation ring (21) and the installation plate (31), first bolts are threadedly sleeved in the threaded holes, a flange plate (53) is fixedly installed at the top end of the gas distribution pipe (5), and the flange plate (53) is installed on the bottom surface of the heating cover (2) through a second bolt. An exhaust pipe (51) is arranged on the side wall of the gas distribution pipe (5).

2. The high-temperature and normal-pressure steam flow-through device according to claim 1, characterized in that: The exhaust pipe (51) is fixedly installed on the side wall of the gas distribution pipe (5) and is in communication with the gas distribution pipe (5). The gas distribution pipe (5) is in communication with the heating cover (2) through the flange plate (53). One end of the exhaust pipe (51) far away from the gas distribution pipe (5) is communicated with a steam-using device. Five exhaust pipes (51) are provided and are evenly distributed.

3. A high-temperature and normal-pressure steam overcurrent device according to claim 1, characterized in that: A sealing gasket (52) is assembled between the top surface of the flange plate (53) and the bottom surface of the heating cover (2).

4. An overcurrent device for high-temperature and atmospheric-pressure steam according to claim 1, characterized in that: A protective cover (32) is fixedly installed at the top end of the heater (3).

5. The high-temperature and normal-pressure steam flow-through device according to claim 1, characterized in that: A heat-insulating cover (4) is fixedly sleeved on the outer surface of the heating cover (2).

Citation Information

Patent Citations

  • Steam heater

    CN210892616U