Remote intelligent control drainage device for industrial heat supply pipeline

The remote-controlled steam discharge system addresses the inefficiencies and safety issues in industrial steam networks by enabling real-time monitoring and control of steam discharge, enhancing safety and efficiency.

CN223105845UActive Publication Date: 2025-07-15丽水市杭丽热电有限公司
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Patent Information

Application Number
CN202422085950.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-15
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing industrial heating pipelines are easily affected by temperature during steam transport, resulting in condensation into water, causing steam loss. When the steam supply load of the heat grid is large at night, the end pipelines are not timely hydrophobic, resulting in safety hazards and increased energy consumption.

Method used

Design a remote intelligent control drainage device for industrial heating pipelines, using intelligent control mechanisms, electric valves and remote control ends (such as Bluetooth modules, Internet of Things modules, NFC modules, etc.) to realize remote monitoring and automated control of drainage at the end of the heat network, including remote opening and closing of electric valves and traps.

Benefits of technology

Remote monitoring and automated control of hydrophobic at the end of the thermal network are realized, pipeline safety is improved, energy consumption is reduced, operating efficiency and equipment stability are improved, and labor demand is reduced.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a remote intelligent control drainage device for an industrial heat supply pipeline, and belongs to the technical field of heat supply pipeline control. A remote intelligent control drainage device for an industrial heat supply pipeline is characterized in that the rear end of the drainage pipeline is connected with an intelligent control mechanism, the intelligent control mechanism can be composed of an upper flow and a lower flow, and the lower flow respectively forms two branches; the upper flow of the intelligent control mechanism comprises a primary valve, and the rear end of the primary valve is connected with two secondary valves. The rear end of a secondary valve is connected with a tertiary valve and an electric valve, and the electric valve has a remote control function; the rear end of the electric valve is communicated with the tail end water outlet; the rear end of the other secondary valve is connected with a drain valve, and the drain valve has a remote control function. The device can remotely control a monitoring switch for draining water at the tail end of a heat supply network and remotely open and close a drain valve, so that the safety of a pipeline is guaranteed, and the energy consumption is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heating pipeline control, and more specifically, relates to a remote intelligent control drain device for industrial heating pipelines. Background Art

[0002] With the development of the economy, the demand of enterprises for industrial steam and heat sources is increasing. Given the industry characteristics of heat-using enterprises, the steam consumption varies greatly between day and night. At the same time, due to the long distance of the heat supply network, it is time-consuming and laborious in heat network loss and drain management, and there is no significant effect, seriously affecting the safe operation of the heat network and the economic benefits of enterprises. In the actual transportation of steam or heat sources in the prior art, it is easy to be affected by temperature conditions and steam condenses into water, resulting in steam loss. And at night, the steam supply load of the heat network is large, and most of the conveying pipelines do not drain the end pipelines, causing the steam supply load of the pipelines to be too large and posing certain safety hazards. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a remote intelligent control drain device for industrial heating pipelines, which can realize remote control of the monitoring switch of draining water at the end of the heat network and the opening and closing of the remote drain valve to ensure pipeline safety and reduce energy consumption.

[0004] For a remote intelligent control drain device for industrial heating pipelines of the utility model, an intelligent control mechanism is connected to the rear end of the drain pipeline. The intelligent control mechanism can be composed of an upstream and a downstream, and two branches are respectively formed at the downstream; the upstream of the intelligent control mechanism includes a primary valve, and the rear end of the primary valve is respectively connected to two secondary valves; the rear end of one secondary valve is connected to a tertiary valve and an electric valve, and the electric valve has a remote control function; the rear end of the electric valve is communicated with the end water outlet; the rear end of the other secondary valve is connected to a drain valve, and the drain valve has a remote control function.

[0005] As a further improvement of the utility model, the drain pipeline includes a water supply pump, a heater, a main water supply valve, a water collection tank, a water storage tank and a water level control valve connected in sequence. The water level control valve is branched through a pipeline and flows to a water control valve and an air expansion vessel respectively; the lower end of the air expansion vessel is connected to a main drain pump.

[0006] As a further improvement of the utility model, the water level control valve is used to detect the water level threshold in the water storage tank. The water control valve opens and closes according to the detection threshold of the water level control valve, and the water control valve is communicated to the outside through a pipeline; when the water level threshold is too high, the water control valve can be opened to control the discharge of the water level in the water storage tank.

[0007] As a further improvement of the utility model, the remote control of the electric valve and the drain valve is connected to at least one remote control terminal.

[0008] As a further improvement of the present utility model, the remote control terminal includes a Bluetooth module and / or an Internet of Things module and / or an NFC module and / or an infrared module.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0010] By installing a remotely controllable electric valve and a remote operation platform to upgrade the steam trap group, the monitoring switch of the end-of-heat-network drainage and the opening and closing of the remote steam trap are realized, making the operation simple and convenient, so as to ensure pipeline safety and reduce energy consumption. The performance stability of the equipment is better than that of the prior art, the labor force is greatly released, and the work efficiency is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the planar pipeline connection structure of the first embodiment of the present utility model;

[0012] Figure 2 It is a schematic diagram of the planar pipeline connection structure of the second embodiment of the present utility model.

[0013] Description of the reference numerals in the drawings:

[0014] Water supply pump 1, heater 2, main water supply valve 3, water collection tank 4, water storage tank 5, water level control valve 6, water control valve 7, atmospheric flash tank 8, main drain pump 9, primary valve 10, first secondary valve 11, tertiary valve 12, electric valve 13, second secondary valve 14, steam trap 15. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] Specific Embodiment 1: Please refer to Figure 1 An industrial heating pipeline remote intelligent control drainage device, which includes an intelligent control mechanism that can be composed of an upstream and a downstream, and two branches are respectively formed at the downstream. The upstream of the intelligent control mechanism includes a primary valve 10, and the rear end of the primary valve 10 is respectively connected to a first secondary valve 11 and a second secondary valve 14. The rear end of the first secondary valve 11 is connected to a tertiary valve 12 and an electric valve 13. The electric valve 13 has a remote control function to monitor the pipeline status and open and close the pipeline in a timely manner. The rear end of the electric valve 13 is communicated with the end water outlet. The rear end of the second secondary valve 14 is connected to a steam trap 15. The steam trap 15 has a remote control function to monitor the pipeline status and open and close the pipeline for drainage in a timely manner. It should be noted here that the remote control functions of the electric valve 13 and the steam trap 15 can be connected to the Internet of Things or a Bluetooth module, etc.

[0016] Working principle:

[0017] The intelligent control mechanism installed at the rear side of the main drain pump of this utility model realizes automatic control of starting and stopping in real time by remotely controlling the electric valve and the steam trap respectively, making the operation simple and convenient.

[0018] Specific Embodiment 2: Please refer to Figure 2 An industrial heating pipeline remote intelligent control drain device, which includes a water supply pump 1, a heater 2, a main water supply valve 3, a water collection tank 4, a water storage tank 5, and a water level control valve 6 connected in sequence. The water level control valve 6 is branched through a pipeline and flows to a water control valve 7 and an atmospheric flash tank 8 respectively. The water control valve 7 opens and closes according to the detection threshold of the water level control valve 6. When the water level threshold is too high, the water control valve 7 can be opened to control the discharge of the water level in the water storage tank 5, and the water control valve 7 is connected to the outside through a pipeline. The lower end of the atmospheric flash tank 8 is connected to the main drain pump 9, and the main drain pump 9 is connected to the rear intelligent control mechanism.

[0019] Working principle:

[0020] The water provided by the water supply pump is heated by the heater and then stored in the water storage tank. The water level control valve is used to judge the water level threshold to open the water level control valve in real time for water conveyance. A diversion is set at the water level control valve. One pipeline passes through the control valve, and the control valve detects the threshold of the water level control valve. When the water level is too high, part of the water can be discharged through the control valve to prevent excessive pressure increase in the water storage volume. The other pipeline flows to the atmospheric flash tank to ensure the pressure balance inside and outside the pipeline and ensure pipeline drainage. The main drain pump is installed at the rear of the atmospheric flash tank to timely control the situation of the main drain pipeline.

Claims

1. A remote intelligent control drainage device for industrial heating pipelines, characterized in that: The rear end of the hydrophobic pipeline is connected with an intelligent control mechanism, which can be composed of an upstream flow and a downstream flow, and two branches are respectively formed in the downstream flow; the upstream flow of the intelligent control mechanism includes a primary valve (10), and the rear end of the primary valve (10) is respectively connected with two secondary valves; the rear end of one secondary valve is connected with a tertiary valve (12) and an electric valve (13), and the electric valve (13) has a remote control function; the rear end of the electric valve (13) is communicated with the end water outlet; the rear end of the other secondary valve is connected with a steam trap (15), and the steam trap (15) has a remote control function.

2. The remote intelligent control drain device for industrial heating pipelines according to claim 1, characterized in that: The hydrophobic pipeline includes a water supply pump (1), a heater (2), a main water supply valve (3), a water collection tank (4), a water storage tank (5) and a water level control valve (6) connected in sequence. The water level control valve (6) is branched through a pipeline and flows to a water control valve (7) and an atmospheric flash tank (8) respectively; the lower end of the atmospheric flash tank (8) is connected with a main hydrophobic pump (9).

3. The remote intelligent control drain device for industrial heating pipelines according to claim 2, wherein: The water level control valve (6) is used to detect the water level threshold in the water storage tank (5). The water control valve (7) opens and closes according to the detection threshold of the water level control valve (6), and the water control valve (7) is communicated with the outside through a pipeline; when the water level threshold is too high, the water control valve (7) can be opened to control the discharge of the water level in the water storage tank (5).

4. The remote intelligent control drain device for industrial heating pipelines according to claim 1, characterized in that: The remote control of the electric valve (13) and the steam trap (15) is connected to at least one remote control terminal.

5. The remote intelligent control drain device for industrial heating pipelines according to claim 4, characterized in that: The remote control terminal includes a Bluetooth module and / or an Internet of Things module and / or an NFC module and / or an infrared module.