Combustion control system

The combustion control system dynamically adjusts fuel-to-air ratios using sensors and actuators to address manual operation inconsistencies and economic impracticality, ensuring stable and efficient combustion.

CN223106038UActive Publication Date: 2025-07-15GUANGDONG FORAN TECH CO LTD +1
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Patent Information

Application Number
CN202422288709.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing combustion control system relies on manual operation, making it difficult to achieve ideal combustion effects, and the high-end system is not economical and applicable.

Method used

By setting temperature and pressure transmitters, electric actuators and pressure gauges, the flow rate of the gas and air paths is dynamically adjusted to ensure that the combustion ratio conforms to the preset relationship and achieves stability and efficiency of the combustion process.

Benefits of technology

The stability and efficiency of the combustion process are achieved, the air-fuel ratio is ensured in the best state, and the service life and safety of the combustion control system are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106038U_ABST
Patent Text Reader

Abstract

The utility model provides a combustion control system which comprises a combustor provided with a gas path and an air path. The first temperature transmitter is arranged on the gas path and is used for acquiring the gas temperature of the gas path; the first pressure transmitter is arranged on the gas path and is used for acquiring the gas pressure of the gas path; the first electric actuator is respectively connected with the first temperature transmitter and the first pressure transmitter and is arranged on the gas path; the second temperature transmitter is arranged in the air path and is used for acquiring the air temperature of the air path; the second pressure transmitter is arranged in the air path and is used for acquiring the air pressure of the air path; and the second electric actuator is respectively connected with the second temperature transmitter and the second pressure transmitter and is arranged on the air path. Due to the fact that the flow of the gas path or the air path can be adjusted according to the obtained gas temperature, gas pressure, air temperature and air pressure and the preset proportional relation, the combustion proportion can be dynamically adjusted, and the stability and high efficiency of the combustion process are ensured.
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Description

Technical Field

[0001] This application relates to the technical field of combustion systems, and particularly to a combustion control system. Background Art

[0002] In the related art, the key to achieving ideal combustion lies in the combustion control system's ability to accurately adjust combustion parameters in proportion. However, most current combustion control systems still rely on manual operation, and the adjustment of parameters mainly depends on the experience and intuition of technicians, which often makes it difficult to achieve the ideal combustion effect. At the same time, although some high-end control systems achieve automatic adjustment of proportional combustion by integrating high-precision instruments such as flow meters, there is a problem of low economic applicability and it is difficult to be widely used. Utility Model Content

[0003] This application aims to solve at least one of the technical problems existing in the prior art. For this purpose, this application proposes a combustion control system, aiming to dynamically adjust the combustion ratio to ensure the stability and efficiency of the combustion process.

[0004] In a first aspect, an embodiment of this application provides a combustion control system, including:

[0005] A burner, provided with a gas path and an air path;

[0006] A first temperature transmitter, arranged in the gas path, for obtaining the gas temperature of the gas path;

[0007] A first pressure transmitter, arranged in the gas path, for obtaining the gas pressure of the gas path;

[0008] A first electric actuator, respectively connected to the first temperature transmitter and the first pressure transmitter and arranged in the gas path;

[0009] A second temperature transmitter, arranged in the air path, for obtaining the air temperature of the air path;

[0010] A second pressure transmitter, arranged in the air path, for obtaining the air pressure of the air path;

[0011] A second electric actuator, respectively connected to the second temperature transmitter and the second pressure transmitter and arranged in the air path.

[0012] According to some embodiments of this application, it further includes:

[0013] A first pressure gauge, connected to the first temperature transmitter and arranged in the gas path, for displaying the gas pressure of the gas path;

[0014] A pressure regulating valve, connected to the first pressure gauge and disposed in the gas path, for automatically adjusting the gas pressure.

[0015] According to some embodiments of the present application, it further includes:

[0016] A second pressure gauge, connected to the pressure regulating valve, for displaying the gas pressure adjusted by the pressure regulating valve.

[0017] According to some embodiments of the present application, it further includes:

[0018] A safety cut-off assembly, disposed between the second pressure gauge and the first electric actuator.

[0019] According to some embodiments of the present application, the safety cut-off assembly includes:

[0020] A low-pressure switch, a first safety cut-off valve, a side leakage switch, a second safety cut-off valve, and a high-pressure switch, which are connected in sequence.

[0021] According to some embodiments of the present application, it further includes:

[0022] A third pressure gauge, connected to the first pressure transmitter, for obtaining the gas pressure at the inlet of the burner.

[0023] According to some embodiments of the present application, it further includes:

[0024] A first manual regulating valve, disposed between the first pressure transmitter and the third pressure gauge.

[0025] According to some embodiments of the present application, it further includes:

[0026] An air pressure switch, connected to the second temperature transmitter.

[0027] According to some embodiments of the present application, it further includes

[0028] A fourth pressure gauge, connected to the second pressure transmitter, for obtaining the air pressure at the inlet of the burner.

[0029] According to some embodiments of the present application, it further includes:

[0030] A second manual regulating valve, disposed between the second pressure transmitter and the fourth pressure gauge.

[0031] According to the technical solution of the embodiment of the present application, it has at least the following beneficial effects: The present application provides a combustion control system, including: a burner provided with a gas path and an air path; a first temperature transmitter arranged in the gas path for obtaining the gas temperature of the gas path; a first pressure transmitter arranged in the gas path for obtaining the gas pressure of the gas path; a first electric actuator respectively connected to the first temperature transmitter and the first pressure transmitter and arranged in the gas path; a second temperature transmitter arranged in the air path for obtaining the air temperature of the air path; a second pressure transmitter arranged in the air path for obtaining the air pressure of the air path; a second electric actuator respectively connected to the second temperature transmitter and the second pressure transmitter and arranged in the air path. Since the present application can adjust the valve opening of the first electric actuator or the second electric actuator through the gas temperature obtained by the first temperature transmitter, the gas pressure obtained by the first pressure transmitter, the air temperature obtained by the second temperature transmitter, the air pressure obtained by the second pressure transmitter and the preset proportional relationship, so as to adjust the flow rate of the gas path or the air path, so that the air pressure, air temperature, gas temperature and gas pressure conform to the preset proportional relationship, the present application can realize dynamic adjustment of the combustion ratio to ensure the stability and efficiency of the combustion process.

[0032] Additional aspects and advantages of the present application will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The drawings are used to provide a further understanding of the technical solution of the present application, and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the present application, and do not constitute a limitation to the technical solution of the present application.

[0034] Figure 1 is a schematic structural diagram of a combustion control system provided by an embodiment of the present application;

[0035] Figure 2 is a schematic structural diagram of a combustion control system provided by another embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0036] The embodiments of the present application will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for explaining the present application and should not be construed as limiting the present application.

[0037] In the description of the present application, it should be understood that regarding the orientation description, for example, the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.

[0038] In the description of the present application, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the present number, and above, below, within, etc. are understood as including the present number. If the first and second are described, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0039] In the description of the present application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meaning of the above terms in the present application in combination with the specific content of the technical solution.

[0040] In some cases, the key to achieving ideal combustion lies in that the combustion control system can accurately adjust the combustion parameters in proportion. However, currently most combustion control systems still rely on manual operation, and the adjustment of parameters mainly depends on the experience and intuition of technicians, which often makes it difficult to achieve the ideal combustion effect. At the same time, although some high-end control systems achieve automatic adjustment of proportional combustion by integrating high-precision instruments such as flow meters, there is a problem of low economic applicability and it is difficult to be widely used.

[0041] Based on the above situation, the present application proposes a combustion control system, aiming to dynamically adjust the combustion ratio to ensure the stability and efficiency of the combustion process.

[0042] The following further elaborates on each embodiment of the combustion control system of the present application with reference to the drawings.

[0043] As Figure 1 and Figure 2 shown, Figure 1 is a schematic structural diagram of a combustion control system provided by an embodiment of the present application, Figure 2 is a schematic structural diagram of a combustion control system provided by another embodiment of the present application.

[0044] In one embodiment, the combustion control system of the embodiment of the present application includes a first temperature transmitter 100, a first electric actuator 200, a first pressure transmitter 300, a second temperature transmitter 400, a second electric actuator 500, a second pressure transmitter 600, and a burner 700.

[0045] Exemplarily, the burner 700 is provided with a gas path and an air path. The first temperature transmitter 100, the first electric actuator 200, and the first pressure transmitter 300 are connected in sequence and arranged in the gas path. The second temperature transmitter 400, the second electric actuator 500, and the second pressure transmitter 600 are connected in sequence and arranged in the air path.

[0046] Exemplarily, the first temperature transmitter 100 is used to obtain the gas temperature of the gas path, the first pressure transmitter 300 is used to obtain the gas pressure of the gas path, the second temperature transmitter 400 is used to obtain the air temperature of the air path, and the second pressure transmitter 600 is used to obtain the air pressure of the air path.

[0047] Exemplarily, the embodiment of the present application can adjust the valve opening of the first electric actuator 200 or the second electric actuator 500 according to the obtained gas temperature, gas pressure, air temperature, air pressure, and preset proportional relationship, so that the air pressure, air temperature, gas temperature, and gas pressure conform to the preset proportional relationship.

[0048] It should be noted that since the present application can adjust the flow rate of the gas path or the air path according to the obtained gas temperature, gas pressure, air temperature, air pressure, and preset proportional relationship, it can achieve dynamic adjustment of the combustion ratio to ensure the stability and efficiency of the combustion process.

[0049] Exemplarily, when the gas pressure changes, the gas density in the gas path will change accordingly, resulting in a change in the gas flow rate. If the air pressure and flow rate do not change accordingly, the air-fuel ratio cannot be maintained in the optimal state. Therefore, the embodiment of the present application can control the valve opening of the second electric actuator 500 according to the gas pressure, gas temperature, air temperature, and preset proportional relationship, so as to adjust the air flow rate in the air path, and further achieve precise control of the mixing ratio of gas and air to achieve an almost ideal air-fuel ratio.

[0050] Exemplarily, when the air pressure changes, the air density in the air path will change accordingly, resulting in a change in the air flow rate. If the gas pressure and flow rate do not change accordingly, the air-fuel ratio cannot be maintained in the optimal state. Therefore, the embodiment of the present application controls the valve opening of the first electric actuator 200 according to the air pressure, air temperature, gas temperature, and preset proportional relationship, so as to adjust the gas flow rate in the gas path, and further achieve precise control of the mixing ratio of gas and air to achieve an almost ideal air-fuel ratio.

[0051] Exemplarily, when the air temperature changes, the air pressure also changes accordingly, resulting in a change in the air flow rate, which will cause the air-fuel ratio not to be maintained in the optimal state. Therefore, the embodiments of the present application can control the valve opening of the first electric actuator 200 according to the air pressure, air temperature, gas temperature, and preset proportional relationship, so as to be able to adjust the gas flow rate in the gas path, and further ensure that the air-fuel ratio is in the optimal state.

[0052] Exemplarily, when the air path starts to work, it is at normal temperature and pressure. Due to the improvement of waste heat utilization efficiency, the temperature of the air rises to 100-200°C, and the air pressure and flow rate of the air path also change accordingly, resulting in the air-fuel ratio not being maintained in the optimal state. Thus, the valve opening of the first electric actuator 200 is controlled according to the air pressure, air temperature, gas temperature, and preset proportional relationship, so as to be able to adjust the gas flow rate in the gas path, and further ensure that the air-fuel ratio is in the optimal state.

[0053] Exemplarily, when the air temperature changes, the air pressure also changes accordingly, resulting in a change in the air flow rate, which will cause the air-fuel ratio not to be maintained in the optimal state. Therefore, the embodiments of the present application can control the valve opening of the second electric actuator 500 according to the gas temperature, gas pressure, air temperature, and preset proportional relationship, so as to be able to adjust the air flow rate in the air path, and further ensure that the air-fuel ratio is in the optimal state.

[0054] Exemplarily, when the air path starts to work, it is at normal temperature and pressure. Due to the improvement of waste heat utilization efficiency, the temperature of the air rises to 100-200°C, and the air pressure and flow rate of the air path also change accordingly, resulting in the air-fuel ratio not being maintained in the optimal state. Thus, the valve opening of the second electric actuator 500 is controlled according to the gas temperature, gas pressure, air temperature, and preset proportional relationship, so as to be able to adjust the air flow rate in the air path, and further ensure that the air-fuel ratio is in the optimal state.

[0055] Specifically, in one embodiment, the combustion control system further includes a first pressure gauge 800 and a pressure regulating valve 900.

[0056] Exemplarily, the first pressure gauge 800 is connected to the first temperature transmitter 100 and is disposed in the gas path.

[0057] Exemplarily, the first pressure gauge 800 is provided to display the gas pressure in the gas path, and the pressure regulating valve 900 can automatically adjust the gas pressure in the gas path to ensure the stability and safety of the gas pipe.

[0058] Specifically, in one embodiment, the combustion control system further includes a second pressure gauge 1000.

[0059] Exemplarily, the second pressure gauge 1000 is connected to the pressure regulating valve 900 and is used to display the gas pressure regulated by the pressure regulating valve 900.

[0060] Specifically, in one embodiment, the combustion control system further includes a safety cut-off assembly 1100.

[0061] Exemplarily, the safety cut-off assembly 1100 is disposed between the second pressure gauge 1000 and the first electric actuator 200.

[0062] Specifically, in one embodiment, the safety cut-off assembly 1100 includes a low-pressure switch 1110, a first safety cut-off valve 1120, a leak detection switch 1130, a second safety cut-off valve 1140, and a high-pressure switch 1150.

[0063] Exemplarily, the low-pressure switch 1110, the first safety cut-off valve 1120, the leak detection switch 1130, the second safety cut-off valve 1140, and the high-pressure switch 1150 are connected in sequence.

[0064] Exemplarily, the low-pressure switch 1110 is also electrically connected to a controller (not shown in the figure). When the reading of the low-pressure switch 1110 is less than a preset low-pressure threshold, the low-pressure switch 1110 sends a low-pressure signal to the controller, and the controller sends a closing instruction to the first safety cut-off valve 1120 and the second safety cut-off valve 1140 according to the low-pressure signal. By setting the low-pressure switch 1110, the gas path is closed when the pressure in the gas path is too low, avoiding damage to the gas path caused by too low pressure and improving the service life of the combustion control system.

[0065] Exemplarily, the leak detection switch is also electrically connected to the controller. When the reading of the leak detection switch is greater than a preset pressure change threshold, the leak detection switch sends a leakage signal to the controller, and the controller sends a closing instruction to the first safety cut-off valve 1120 and the second safety cut-off valve 1140 according to the leakage signal. By setting the leak detection switch, the gas path is closed when the gas pressure change in the gas path is too large, avoiding production accidents caused by gas leakage and ensuring the safety of the combustion control system.

[0066] Exemplarily, by setting the first safety cut-off valve 1120 and the second safety cut-off valve 1140, it is convenient to quickly close the gas path when a gas leakage occurs in the gas path, avoiding excessive gas leakage into the environment and affecting the safety of the combustion control system.

[0067] Exemplarily, the high-pressure switch 1150 is also electrically connected to the controller. When the reading of the high-pressure switch 1150 is greater than the preset high-pressure threshold, the high-pressure switch 1150 sends a high-pressure signal to the controller, and the controller sends a closing instruction to the first safety cut-off valve 1120 and the second safety cut-off valve 1140 according to the high-pressure signal. By setting the high-pressure switch 1150, the gas path is closed when the pressure in the gas path is too high, avoiding damage to the gas path caused by excessive pressure and improving the service life of the combustion control system.

[0068] Specifically, in one embodiment, the combustion control system further includes a third pressure gauge 1200.

[0069] Exemplarily, the third pressure gauge 1200 is connected to the first pressure transmitter 300. By setting the third pressure gauge 1200, the gas pressure entering the burner can be obtained in real time.

[0070] Specifically, in one embodiment, the combustion control system further includes a first manual regulating valve 1300.

[0071] Exemplarily, the first manual regulating valve 1300 is arranged between the first pressure transmitter 300 and the third pressure gauge 1200. By setting the first manual regulating valve 1300, it is convenient to adjust the pressure in the gas path manually, improving the convenience of use and control accuracy of the combustion control system. At the same time, the first manual regulating valve 1300 can also adjust the pressure in the gas path when all the electric regulating valves such as the first electric actuator 200, the first safety cut-off valve 1120, the second safety cut-off valve 1140, and the pressure regulating valve 900 fail, ensuring the safety of the combustion control system.

[0072] Specifically, in one embodiment, the combustion control system further includes an air pressure switch 1400, which is connected to the second temperature transmitter 400.

[0073] Exemplarily, the air pressure switch 1400 is also electrically connected to the controller. When the reading of the air pressure switch 1400 exceeds the preset air pressure range, the air pressure switch 1400 sends an air pressure signal to the controller, and the controller sends a closing instruction to the second electric actuator 500 according to the air pressure signal. By setting the air pressure switch 1400, the air path is closed when the pressure in the air path is too high or too low, avoiding damage to the air path caused by excessive or too low pressure and improving the service life of the combustion control system.

[0074] Specifically, in one embodiment, the combustion control system further includes a fourth pressure gauge 1500, which is connected to the second pressure transmitter 600.

[0075] Exemplarily, by setting the fourth pressure gauge 1500, the air pressure entering the burner can be obtained in real time.

[0076] Specifically, in one embodiment, the combustion control system further includes a second manual regulating valve 1600.

[0077] Exemplarily, by setting the second manual regulating valve 1600, it is convenient to adjust the pressure in the air path manually, improving the convenience of use and control accuracy of the combustion control system. At the same time, the second manual regulating valve 1600 can also adjust the pressure in the air path when the second electric actuator 500 fails, ensuring the safety of the combustion control system.

[0078] The above is a specific description of the preferred embodiments of the present application. However, the present application is not limited to the above embodiments. Those skilled in the art can also make various equivalent deformations or substitutions without departing from the spirit of the present application. These equivalent deformations or substitutions are all included within the scope defined by the claims of the present application.

Claims

1. A combustion control system, characterized in that, Including: A burner, provided with a gas path and an air path; A first temperature transmitter, arranged in the gas path, for obtaining the gas temperature of the gas path; A first pressure transmitter, arranged in the gas path, for obtaining the gas pressure of the gas path; A first electric actuator, connected to the first temperature transmitter and the first pressure transmitter respectively and arranged in the gas path; A second temperature transmitter, arranged in the air path, for obtaining the air temperature of the air path; A second pressure transmitter, arranged in the air path, for obtaining the air pressure of the air path; A second electric actuator, connected to the second temperature transmitter and the second pressure transmitter respectively and arranged in the air path.

2. The combustion control system according to claim 1, wherein It further includes: A first pressure gauge, connected to the first temperature transmitter and arranged in the gas path, for displaying the gas pressure of the gas path; A pressure regulating valve, connected to the first pressure gauge and arranged in the gas path, for automatically adjusting the gas pressure.

3. The combustion control system according to claim 2, wherein It further includes: A second pressure gauge, connected to the pressure regulating valve, for displaying the gas pressure after being regulated by the pressure regulating valve.

4. The combustion control system according to claim 3, wherein It further includes: A safety cut-off assembly, arranged between the second pressure gauge and the first electric actuator.

5. The combustion control system according to claim 4, characterized in that The safety cut-off assembly includes: A low-pressure switch, a first safety cut-off valve, a side leakage switch, a second safety cut-off valve and a high-pressure switch, which are connected in sequence.

6. The combustion control system according to claim 1, wherein It further includes: A third pressure gauge, connected to the first pressure transmitter, for obtaining the gas pressure at the inlet of the burner.

7. The combustion control system according to claim 6, wherein It further includes: A first manual regulating valve, arranged between the first pressure transmitter and the third pressure gauge.

8. The combustion control system according to claim 1, wherein It further includes: An air pressure switch, connected to the second temperature transmitter.

9. The combustion control system according to claim 8, wherein It further includes A fourth pressure gauge, connected to the second pressure transmitter, for obtaining the air pressure at the inlet of the burner.

10. The combustion control system according to claim 9, wherein It further includes: A second manual regulating valve, arranged between the second pressure transmitter and the fourth pressure gauge.