Evaporator
The evaporator design addresses assembly precision and structural strength issues by using a flanged edge with toothed openings and structural enhancements, resulting in improved assembly precision and structural integrity, enhancing the efficiency and reliability of air conditioning systems.
Patent Information
- Application Number
- CN202421666821.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The assembly accuracy of existing evaporators is low and the structural strength is insufficient, resulting in low production efficiency and high cost.
By providing a flange and toothed opening and deficit structure on the housing and setting a limit piece on the main board for welding, combined with a stamping forming process, a receiving cavity is formed, and a raised structure is provided on the housing and the main board to enhance connection stability and strength.
It improves the assembly accuracy and overall structural strength of the evaporator, reduces production costs, and enhances the production efficiency and safety of the evaporator.
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Figure CN223106308U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of evaporation equipment, and particularly to an evaporator. Background Art
[0002] With the continuous development of automotive air conditioning boxes, the current demand for air conditioning boxes is also increasing, especially for energy-saving, safe and reliable air conditioning systems.
[0003] In the existing evaporator in the air conditioning box, the stamping process is adopted, which solves the problem that the D-shaped drawing tube structure formed by extrusion is unevenly deformed during the drawing process, resulting in relatively low overall structural strength of the evaporator; however, the assembly accuracy of the evaporator obtained by the stamping process still needs to be improved.
[0004] In view of the problem of relatively low assembly accuracy of the evaporator in the prior art, no effective solution has been proposed yet. Summary of the Utility Model
[0005] Based on this, it is necessary to provide an evaporator and an air conditioning system that can improve the overall structural strength.
[0006] The present application provides the following technical solutions to solve the above technical problems:
[0007] An evaporator, the evaporator includes: a housing; a flange is provided on the side of the housing; a toothed cutout structure is provided on the flange; a main board, and a first limiting member is provided on the main board; the first limiting member and the toothed cutout structure are welded, so that the main board and the housing form a receiving cavity.
[0008] In the present application, the flange provided on the housing is connected to the main board to form a receiving cavity in the evaporator. At the same time, by providing a toothed cutout structure on the flange of the housing and a first limiting member on the main board, the toothed cutout structure and the first limiting member are assembled and welded to limit the assembly of the housing and the main board, thereby facilitating the improvement of the assembly accuracy of the main board and the housing. At the same time, in this embodiment, the housing and the main board of the evaporator adopt the stamping process, which is conducive to improving the production efficiency of evaporator parts.
[0009] In one of the embodiments, a first convex structure is provided on the arc surface of the housing; the first convex structure is located in the receiving cavity, and the first convex structure protrudes from the outer side wall of the housing towards the receiving cavity.
[0010] It can be understood that by providing the first convex structure on the arc surface, the structural strength of the housing can be increased, thereby enhancing the overall structural strength of the evaporator. At the same time, the first convex structure is arranged to protrude from the outer side wall of the housing towards the accommodating cavity, and the protruding part is located within the accommodating cavity, which is beneficial to reducing the volume of the housing and further decreasing the overall volume of the evaporator.
[0011] In one embodiment, the evaporator further includes a partition; mortises are provided on the housing; the partition is arranged within the accommodating cavity, a stepped surface is provided on the partition, a plurality of slots are provided on the toothed notch structure, the stepped surface is located within the slots, and the stepped surface abuts against the toothed notch structure. Two ends of the partition along the direction in which the flanging is arranged are respectively connected to the housing and the main board; a tenon is provided on the partition, and the tenon is inserted into the mortise.
[0012] It can be understood that by providing a partition within the accommodating cavity and a stepped surface on the partition; at the same time, a flanging with a toothed notch structure is provided on the side surface of the housing, and the stepped surface is located within the slot of the toothed notch structure, such that the toothed notch structure abuts against the first limiting member and the stepped surface respectively to achieve the assembly limit between the housing and the partition. Meanwhile, mortises are provided on the arc surface of the housing, and tenons are provided at positions corresponding to the mortises on the partition. Through the insertion of the mortises and tenons, the assembly structural stability between the housing and the partition is further improved. According to the limit of the mortise and tenon structure and the limit assembly between the toothed notch structure of the housing and the stepped surface, it is beneficial to improve the straightness of the evaporator after brazing and is conducive to improving the production quality of the evaporator.
[0013] In one embodiment, the evaporator further includes: a spacer, the spacer is arranged within the accommodating cavity, and two ends of the spacer along the direction in which the flanging is arranged are respectively connected to the housing and the main board; the spacer is connected to the partition to divide the accommodating cavity into multiple chambers.
[0014] It can be understood that by providing a spacer inserted into the partition within the accommodating cavity, the accommodating cavity is divided into multiple chambers, thereby providing a flow space for the medium. At the same time, two ends of the spacer along the direction in which the flanging is arranged are respectively connected to the housing and the main board, which is beneficial to improving the connection stability between the housing and the main board, making the assembly of each part more compact, reducing the leakage risk after welding, and further increasing the strength of the overall structure.
[0015] In one embodiment, a second convex structure is further provided on the spacer; a first through hole is provided on the housing; the second convex structure is inserted into the first through hole.
[0016] It can be understood that by providing a second raised structure on the spacer and inserting the second raised structure into the first through hole on the main board, the spacer and the main board are further limited in assembly, further improving the assembly stability, facilitating the improvement of the qualification rate of subsequent brazing, and reducing the leakage risk.
[0017] In one embodiment, the evaporator further includes: an end cap; the end cap is fixedly connected to the housing and the main board respectively; a second through hole is provided on the end cap; a third raised structure is provided at a position corresponding to the second through hole at the end of the spacer; the third raised structure is inserted into the second through hole.
[0018] It can be understood that by providing an end cap fixedly connected to the housing and the main board respectively, the end cap wraps the ends of the housing and the main board; at the same time, a second through hole is provided on the end cap, and a third raised structure is provided on the spacer, thereby avoiding the risk of brazing leakage and facilitating the improvement of the assembly stability of the overall structure.
[0019] In one embodiment, a plurality of flat tube grooves are further provided on the main board; the evaporator further includes: a flat tube, one end of the flat tube is inserted into the accommodation cavity through the flat tube groove; one end of the flat tube groove extends to form a second limiting member; the second limiting member abuts against the end of the flanging; the first limiting member and the second limiting member do not contact each other.
[0020] It can be understood that by extending one end of the flat tube groove to form a second limiting member, when the main board and the housing are assembled, the second limiting member on the main board abuts against the flanging of the housing, thereby facilitating the improvement of the uniformity and accuracy of the assembly of the housing and the main board while enhancing the strength of the main board.
[0021] In one embodiment, the first limiting member and the second limiting member are connected to form a fourth raised structure; the fourth raised structure and the flat tube do not contact each other.
[0022] It can be understood that by connecting the first limiting member and the second limiting member to form a fourth raised structure, the first limiting member is clamped and assembled with the concave part of the tooth-shaped notch structure, and the second limiting member abuts against the end of the flanging, thereby facilitating the realization of the assembly limit of the housing and the main board and increasing the structural strength of the main board at the same time. The fourth raised structure, the flat tube groove and the flat tube extending into the accommodation cavity form a limiting structure and do not contact each other, thereby facilitating the improvement of the assembly accuracy of the evaporator and the heat exchange efficiency of the evaporator.
[0023] In one embodiment, a retaining claw is provided on the side of the main board; the retaining claw fits along the flanging and the housing.
[0024] It can be understood that by providing the pawls that fit along the flanging and the housing, after the main board and the housing are assembled, the overall assembly uniformity and stability are further improved, which is beneficial to improving the brazing qualification rate and reducing the leakage risk.
[0025] In one of the embodiments, the first limiting member protrudes from the outer side wall of the main board towards the inner side wall; alternatively, the first limiting member also protrudes from the inner side wall of the main board towards the accommodating cavity.
[0026] It can be understood that by setting the protruding direction of the first limiting member, specifically setting it to protrude from the outer side wall of the main board towards the inner side wall and from the inner side wall of the main board towards the accommodating cavity, it is beneficial to increase the structural strength of the main board while reducing the overall volume of the evaporator.
[0027] Compared with the prior art, the above-mentioned evaporator improves the assembly accuracy of the evaporator on the basis of the existing evaporator assembly structure by providing a toothed notch structure on the housing and a first limiting member on the main board, so that the first limiting member and the toothed notch structure are connected and limited. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0029] Figure 1 is an exploded view of the evaporator provided by the present application;
[0030] Figure 2 is a schematic structural diagram of a cross-section of the evaporator provided by the present application;
[0031] Figure 3 is a schematic structural diagram of the internal assembly of the evaporator provided by the present application;
[0032] Figure 4 is a schematic diagram of the fourth convex structure provided by the present application;
[0033] Figure 5 is a schematic diagram of another fourth convex structure provided by the present application.
[0034] Reference Numerals: 100, evaporator; 10, housing; 11, flange; 12, serrated notch structure; 13, first convex structure; 14, mortise; 15, first through hole; 20, main board; 21, first limiting member; 22, flat tube groove; 23, second limiting member; 24, fourth convex structure; 25, buckle; 30, partition; 31, stepped surface; 32, tenon; 40, spacer; 41, second convex structure; 42, third convex structure; 50, end cap; 51, second through hole; 60, flat tube. Detailed Embodiment
[0035] To make the above objects, features, and advantages of the present application more apparent and understandable, the following will describe the detailed embodiments of the present application in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0036] It should be noted that when a component is referred to as "fixed to" or "disposed on" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the description of the present application are only for illustrative purposes and do not represent the only implementation.
[0037] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0038] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first feature is in direct contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature has a lower horizontal height than the second feature.
[0039] Unless otherwise defined, all technical and scientific terms used in the specification of this application have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in the specification of this application includes any and all combinations of one or more of the related listed items.
[0040] With the continuous development of automotive air-conditioning boxes, the current demand for air-conditioning boxes is also increasing. In particular, an energy-saving, safe and reliable air-conditioning system is required. Therefore, an evaporator with a large structural strength needs to be installed inside the air-conditioning box. However, the assembly accuracy of most structures of the existing evaporator still needs to be improved; at the same time, the structure of the existing evaporator is heavy, the production efficiency of parts processing is low, and the cost is high.
[0041] Therefore, in this application, an evaporator is provided. By setting arc structures on both sides of the pipeline, the stress concentration of the structure at the structural mutation is avoided, so as to prevent uneven deformation during the drawing process, and further improve the overall structural strength of the evaporator. The evaporator in this application is assembled compactly and evenly, and the overall volume is small, so that the air-conditioning system including this heat exchanger is safe, reliable and highly adaptable. At the same time, by setting the structures of different components in the evaporator, the straightness after brazing of the product is increased and internal leakage is avoided, which is beneficial to improving the competitiveness of the product.
[0042] In one embodiment, the evaporator 100 includes a housing 10 and a main board 20; the main board 20 is connected to the housing 10 and forms a receiving cavity; a flange 11 is provided on the side surface of the housing 10; a toothed cutout structure 12 is provided on the flange 11; on the main board 20, a first limiting member 21 is provided; the first limiting member 21 and the toothed cutout structure 12 are welded to form a receiving cavity between the main board 20 and the housing 10. A first convex structure 13 is further provided on the arc surface of the housing 10; the first convex structure 13 is located in the receiving cavity, and the first convex structure 13 protrudes from the outer side wall of the housing towards the receiving cavity.
[0043] Among them, Figure 1 is a schematic structural diagram of the cross-section of the evaporator 100 provided by this application, Figure 2 is an exploded view of the evaporator 100 provided by this application. Refer to Figure 1 and Figure 2, a flange 11 is provided on the housing 10, and an accommodation cavity is formed by assembling the flange 11 of the housing 10 and the main board 20. A toothed notch structure 12 is provided at the end of the flange 11, and a first limiting member 21 is provided on the main board 20. When the housing 10 and the main board 20 are assembled, the first limiting member 21 is engaged with the toothed notch structure 12. Among them, the first limiting member 21 abuts against the toothed notch structure 12, and after the assembly of the two is completed, welding is performed, thereby improving the assembly accuracy of the evaporator 100. Further, the first limiting member 21 is provided with a structure protruding towards the accommodation cavity, which is beneficial to reducing the volume of the evaporator, and at the same time increasing the structural strength of the main board 20, and further beneficial to increasing the overall structural strength of the evaporator 100. Specifically, the first limiting member 21 includes a plurality of protrusions, and the toothed notch structure 12 includes a plurality of grooves, and the plurality of protrusions are respectively engaged in the plurality of grooves.
[0044] Further, first protrusion structures 13 are arranged at intervals on the housing 10. By providing the first protrusion structures 13, the structural strength of the housing 10 is further enhanced, and thus the overall structural strength of the evaporator 100 is improved. At the same time, the first protrusion structures 13 protrude from the outer side wall of the housing 10 towards the accommodation cavity, which is beneficial to reducing the overall volume of the evaporator 100.
[0045] Exemplarily, referring to Figure 1 and Figure 2 , the first protrusion structure 13 includes a plurality of protrusions arranged in two columns at intervals on the arc surface of the housing 10, and the sizes of the plurality of protrusions in the first protrusion structure 13 are not further limited herein. And the protruding part of the first protrusion structure 13 is located in the accommodation cavity, that is, the first protrusion structure 13 protrudes towards the accommodation cavity, which is beneficial to reducing the overall structure volume while improving the structural strength. The two sides of the housing 10 are provided with arc shapes similar to the M shape, so that the arc areas on both sides of the housing 10 are larger; at the same time, the structural design of locally bulging on the housing 10 is beneficial to further improving the overall structural strength of the product.
[0046] In one embodiment, the evaporator 100 further includes a partition 30; a mortise 14 is provided on the housing 10; the partition 30 is arranged in the accommodation cavity, a stepped surface 31 is provided on the partition 30, a plurality of slots are provided on the toothed notch structure 12, the stepped surface 31 is located in the slots, and the stepped surface 31 is welded to the toothed notch structure 12. The two ends of the partition 30 along the direction of the flange setting are respectively connected to the housing 10 and the main board 20; a tenon 32 is provided on the partition 30, and the tenon 32 is inserted into the mortise 14.
[0047] Furthermore, the evaporator 100 further includes a spacer 40 disposed in the accommodation cavity. The two ends of the spacer 40 along the flanging direction are respectively connected to the housing 10 and the main board 20. The spacer 40 is connected to the partition board 30 to divide the accommodation cavity into multiple chambers. A second convex structure 41 is further provided on the spacer 40. A first through hole 15 is formed in the housing 10. The second convex structure 41 is inserted into the first through hole 15.
[0048] Among them, referring to Figure 1 and Figure 2 , a spacer 40 and a partition board 30 are further disposed in the accommodation cavity of the evaporator 100. The spacer 40 and the partition board 30 are vertically inserted. The spacer 40 and the partition board 30 can also be snap-connected or welded. The connection between the spacer 40 and the partition board 30 is not specifically limited herein. The upper and lower ends of the spacer 40 and the partition board 30 are respectively connected to the housing 10 and the main board 20. At the same time, Figure 3 is a schematic structural diagram of the internal assembly of the evaporator 100 provided by the present application. Referring to Figure 1 and Figure 3 , a second convex structure 41 is provided on the spacer 40, and a tenon 32 is provided on the partition board 30, so that the spacer 40 is assembled with the first through hole 15 provided on the housing 10 through the second convex structure 41, and the partition board 30 is assembled with the mortise 14 provided on the housing 10 through the tenon 32, thereby improving the stability of the overall structural assembly. Among them, the housing 10 and the main board 20 are welded after assembly to form an accommodation cavity for accommodating the evaporation medium. At the same time, through the design of the partition board 30 and the spacer 40, the accommodation cavity is divided into multiple chambers, and combined with the flat tube 60 inserted into the accommodation cavity, the circulation of the evaporation medium is realized.
[0049] Exemplarily, the evaporation medium includes but is not limited to air, water, refrigerant, etc. Referring to Figure 2 and Figure 3 , the first through hole 15 on the housing 10 is disposed at the position between the first convex structures 13, and the mortise 14 on the main board 20 is disposed between adjacent protrusions in the same column of the first convex structures 13. Further, a stepped surface 31 is provided on the side of the partition board 30. When the housing 10 is assembled and connected with the spacer 40, the partition board 30, and the main board 20, the stepped surface 31 provided on the partition board 30 is embedded in the toothed notch structure 12 provided on the flanging 11 of the housing 10, so that the partition board 30 is limit-assembled with the housing 10. The insertion of the partition board 30 and the spacer 40 can adopt the method of cross insertion, and other insertion methods can also be adopted, as long as the partition board 30 and the spacer 40 are snap-connected to each other, that is, grooves are respectively provided on the partition board 30 and the spacer 40, and the insertion of the partition board 30 and the spacer 40 is realized through the mutual snap connection of the grooves. The position of the partition board 30 is not specifically limited herein.
[0050] In one embodiment, the evaporator 100 further includes: an end cap 50; the end cap 50 is fixedly connected to the housing 10 and the main board 20 respectively; a second through hole 51 is provided on the end cap 50; a third protrusion structure 42 is provided at the end of the spacer 40 corresponding to the position of the second through hole 51; the third protrusion structure 42 is inserted into the second through hole 51.
[0051] Wherein, through the mutual cooperation and connection of the end cap 50, the main board 20 and the housing 10, a relatively closed accommodation cavity is formed; specifically, referring to Figure 2 and Figure 3 , the end cap 50 covers the ends of the main board 20 and the housing 10 respectively, and at the same time, through the provided second through hole 51, it is assembled with the third protrusion structure 42 provided on the spacer 40, which is beneficial to improving the stability of the overall structure. The number of the second through holes 51 and the third protrusion structures 42 is not limited herein, and the settings of the second through holes 51 and the third protrusion structures 42 are determined according to specific situations.
[0052] In one embodiment, a plurality of flat tube grooves 22 are also provided on the main board 20; the evaporator 100 further includes: a flat tube 60, one end of the flat tube 60 is inserted into the accommodation cavity through the flat tube groove 22; one end of the flat tube groove 22 extends to form a second limiting member 23; the second limiting member 23 abuts against the end of the flanging 11; the first limiting member 21 and the second limiting member 23 do not contact each other.
[0053] Wherein, referring to Figure 2 and Figure 3 , a plurality of flat tube grooves 22 arranged at intervals are provided on the main board 20, and one end of the flat tube 60 is inserted into the accommodation cavity through the flat tube groove 22, so that the evaporation medium in the accommodation cavity circulates in the flat tube 60, which is beneficial to the smooth operation of the evaporator 100. Further, one end of the flat tube groove 22 close to the connection of the main board 20 and the housing 10 is extended to form a second limiting member 23; referring to Figures 1 to 3 , the second limiting member 23 extends to the side edge formed upward by the main board 20, and the second limiting member 23 is located in the accommodation cavity, and the second limiting member 23 protrudes towards the accommodation cavity, which is beneficial to strengthening the strength of the main board 20. By abutting the second limiting member 23 against the flanging 11 of the housing 10, the limit assembly of the main board 20 and the housing 10 is realized, further improving the accuracy of the overall assembly of the evaporator 100, and at the same time ensuring the straightness of the brazing after assembly, so that the main board 20 and the housing 10 are evenly matched. Further, the plurality of protrusion structures arranged at intervals included in the second limiting member 23 correspond to the part of the flanging 11 of the housing 10 where the toothed notch structure 12 is not provided.
[0054] In another embodiment, the first limiting member 21 and the second limiting member 23 are connected to form a fourth protrusion structure 24; the fourth protrusion structure 24 and the flat tube 60 do not contact each other.
[0055] Among them, Figure 4 is a schematic diagram of the fourth convex structure 24 provided by this application; referring to Figure 4 , the first limiting member 21 can be connected to the second limiting member 23 to form the fourth convex structure 24; further, the first limiting member 21 includes a plurality of small bosses corresponding to the tooth-shaped notch structures 12, and the second limiting member 23 includes a plurality of large bosses formed by extending the flat tube groove 22. The first limiting member 21 is arranged on the side of the main board 20, and the shape of the first limiting member 21 can be a regular shape such as a square, a circle, an ellipse, etc., or any irregular shape that can cooperate with the tooth-shaped notch structure 12, and no specific limitation is made here; the fourth convex structure 24 and the flat tube 60 and the flat tube groove 22 form an avoidance structure and do not contact each other.
[0056] At the same time, referring to Figure 5 , Figure 5 is a schematic diagram of another fourth convex structure 24 provided by this application. The direction of the first limiting member 21 can be vertical, horizontal, or inclined, and no specific limitation is made here either. At the same time, one end of the flat tube groove 22 close to the connection between the main board 20 and the housing 10 is extended to form the second limiting member 23; referring to Figure 4 and Figure 5 , the second limiting member 23 extends to the edge position of the side of the main board 20 that protrudes upward, and the length of the second limiting member 23 is less than the length of the above-mentioned fourth convex structure 24. It is located in the accommodation cavity, and the second limiting member 23 protrudes toward the accommodation cavity, which is beneficial to strengthening the strength of the main board 20. By the second limiting member 23 abutting against the flanging 11 of the housing 10, the limiting assembly of the main board 20 and the housing 10 is realized, and at the same time, the straightness of the soldering after assembly is ensured, so that the main board 20 and the housing 10 are evenly matched.
[0057] Further, the first limiting member 21 can protrude from the outer side wall of the main board 20 toward the inner side wall, or can protrude from the inner side wall of the main board 20 toward the accommodation cavity, and no specific limitation is made on the protruding direction of the first limiting member 21 here.
[0058] In one embodiment, a buckle 25 is provided on the side of the main board 20; the buckle 25 fits along the flanging 11 with the housing 10.
[0059] Among them, referring to Figure 3 , when the main board 20 and the housing 10 are assembled, the buckle 25 provided on the side of the main board 20 is attached to the outer surface of the housing 10 along the flanging 11 direction of the housing 10, which is beneficial to strengthening the assembly uniformity of the main board 20 and the housing 10, further improving the qualified rate of soldering, and reducing the leakage risk.
[0060] In one of the embodiments, grooves are respectively provided on the housing 10 and the main board 20, and the assembly connection with the spacer 40 is realized through the grooves. The depth of the grooves is set to be relatively small, generally 0.15 mm.
[0061] Furthermore, in the present application, the housing 10, the main board 20, the end cover 50, the spacer 40, and the partition board 30 of the evaporator 100 are formed by stamping a sheet material with a wall thickness of 0.8 mm - 1 mm; while the existing D-shaped drawn tube generally uses a material with a wall thickness of 1.2 mm. It can be seen that the evaporator 100 provided in the present application is lighter in weight, and has a higher production efficiency compared with the integrally stamped D-shaped drawn tube structure, which is beneficial to improving the competitiveness of the product.
[0062] For the evaporator 100 provided in the present application, by setting the structure of the M-shaped housing 10 and the spacer 40, the arc area of the housing 10 is enhanced, and the overall structural strength is further increased. At the same time, the accommodation cavity of the evaporator 100 is divided into multiple chambers by the spacer 40 and the partition board 30, so that the evaporation medium circulates between the multiple chambers and the flat tube 60, thereby improving the working efficiency of the evaporator 100.
[0063] The evaporator 100 is a heat exchanger, which is responsible for converting the liquid refrigerant into a gaseous state through the evaporation process, thereby absorbing the indoor heat to achieve the function of air-conditioning cooling. When the compressor operates, the liquid refrigerant is compressed into a high-temperature and high-pressure gas and is transported into the evaporator 100 through a pipeline. After entering the evaporator 100, the high-temperature and high-pressure gas exchanges heat with the relatively low room-temperature air in the evaporator 100. During this process, the refrigerant releases heat, causing the gas temperature to drop. Due to the large surface area of the pipeline inside the evaporator 100, the air contacts the refrigerant more, and the heat exchange is faster. At the same time, the moisture in the air will condense into water after contacting the refrigerant and is discharged through the evaporator 100, which helps to dehumidify. After passing through the evaporator 100, the refrigerant changes from a liquid state to a gaseous state, and the indoor air becomes cool. The cooled air is sent back into the room to achieve the effect of air-conditioning cooling. By setting the evaporator 100 with relatively high structural strength provided in the present application in the air-conditioning system, it is beneficial to further realize the stability and safety of the air-conditioning system.
[0064] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0065] The above-described embodiments merely represent several implementation manners of the present application. Their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patented application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the patent protection scope of the present application shall be subject to the appended claims.
Claims
1. An evaporator (100), characterized in that, The evaporator (100) includes: A housing (10) with a flange (11) provided on the side thereof; a toothed notch structure (12) is provided on the flange (11); A main board (20) with a first limiting member (21) provided thereon; the first limiting member (21) is welded to the toothed notch structure (12) so that the main board (20) and the housing (10) form a receiving cavity.
2. The evaporator (100) according to claim 1, wherein A first convex structure (13) is provided on the arc surface of the housing (10); The first convex structure (13) is located within the receiving cavity and protrudes from the outer wall of the housing (10) towards the direction of the receiving cavity.
3. The evaporator (100) according to claim 1, characterized in that, The evaporator (100) further includes a partition (30); A mortise (14) is provided on the housing (10); The partition (30) is arranged within the receiving cavity. A stepped surface (31) is provided on the partition (30). Multiple slots are provided on the toothed notch structure (12). The stepped surface (31) is located within the slots and is welded to the toothed notch structure (12). Both ends of the partition (30) along the direction of the flange (11) are respectively connected to the housing (10) and the main board (20); a tenon (32) is provided on the partition (30), and the tenon (32) is inserted into the mortise (14).
4. The evaporator (100) according to claim 3, characterized in that, The evaporator (100) further includes: A spacer (40) arranged within the receiving cavity. Both ends of the spacer (40) along the direction of the flange (11) are respectively connected to the housing (10) and the main board (20); The spacer (40) is connected to the partition (30) to divide the receiving cavity into multiple chambers.
5. The evaporator (100) according to claim 4, characterized in that, A second convex structure (41) is further provided on the spacer (40); A first through hole (15) is provided on the housing (10) at a position corresponding to the second convex structure (41); the second convex structure (41) is inserted into the first through hole (15).
6. The evaporator (100) according to claim 4, wherein, The evaporator (100) further includes an end cap (50); The end cap (50) is fixedly connected to the housing (10) and the main board (20) respectively; A second through hole (51) is provided on the end cap (50); a third convex structure (42) is provided at the end of the spacer (40) corresponding to the second through hole (51); the third convex structure (42) is inserted into the second through hole (51).
7. The evaporator (100) according to claim 3, characterized in that, Multiple flat tube slots (22) are further provided on the main board (20); the evaporator (100) further includes: A flat tube (60) with one end inserted into the receiving cavity through the flat tube slot (22); One end of the flat tube slot (22) extends to form a second limiting member (23); the second limiting member (23) abuts against the end of the flange (11); the first limiting member (21) and the second limiting member (23) do not contact each other.
8. The evaporator (100) according to claim 7, characterized in that, The first limiting member (21) and the second limiting member (23) are connected to form a fourth convex structure (24); The fourth convex structure (24) and the flat tube (60) do not contact each other.
9. The evaporator (100) according to claim 3, wherein, A buckle (25) is provided on the side of the main board (20); the buckle (25) is attached to the housing (10) along the flanging (11).
10. The evaporator (100) according to claim 3, characterized in that, The first limiting member (21) protrudes from the outer side wall of the main board (20) towards the inner side wall; Alternatively, the first limiting member (21) also protrudes from the inner side wall of the main board (20) towards the accommodating cavity.