Efficient porcelain baking furnace for false tooth production

The ceramic furnace integrates multiple baking trays with integrated heating and cooling systems to address inefficiencies in existing furnaces, enabling simultaneous processing and safe handling of multiple dentures.

CN223106677UActive Publication Date: 2025-07-15FENGZE DENTAL TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421575412.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-07-15
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing porcelain stove can only sinter one or two dentures, which has low working efficiency, and is separated from heating and heat dissipation, which is cumbersome to operate and has a risk of scalding.

Method used

A porcelain stove with multiple baking trays and heat dissipation devices is designed, combining rotating devices and heat dissipation components to achieve integration of sintering and heat dissipation, and a air cover is made of silicon carbide material to improve high temperature resistance and corrosion resistance.

Benefits of technology

It improves the working efficiency and heat dissipation effect of the porcelain furnace, and can sinter and heat dissipate multiple dentures at the same time, reducing operational complexity and enhancing the service life and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient porcelain baking furnace for false tooth production, and relates to the technical field of porcelain baking furnaces. Comprising a porcelain baking furnace body, the porcelain baking furnace body comprises a porcelain baking table and a sealing cover, the porcelain baking table is hinged to the sealing cover, a porcelain baking space is formed in the porcelain baking table, a first heat dissipation hole is formed in one side of the porcelain baking space, the first heat dissipation hole is communicated with the outside, the porcelain baking space comprises a rotating device, a heat insulation plate, a baking tray and a heating assembly, and at least one part of the rotating device penetrates through the heat insulation plate. The sealing cover comprises a heat dissipation device and a cover body, and the cover body and the heat dissipation device are arranged on the sealing cover at the same time, so that heat dissipation can be directly carried out after sintering of the porcelain baking furnace is completed, meanwhile, heat of a porcelain baking space and the false teeth is discharged, and the working efficiency is improved. The heat dissipation efficiency is improved, and operation of people is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of porcelain furnaces, and more specifically, it relates to an efficient porcelain furnace for denture production. Background Technique

[0002] With the continuous development of dental technology, porcelain-fused-to-metal dentures, as an important restoration method, have been widely recognized for their aesthetics and functionality. As the core equipment for the processing and production of porcelain-fused-to-metal dentures, the performance of the porcelain furnace directly affects the quality and processing efficiency of porcelain-fused-to-metal dentures.

[0003] Currently, the porcelain furnaces on the market can usually only sinter one or two dentures, with low working efficiency. Moreover, the heating method and the heat dissipation method are separated. It is necessary to take out the sintered dentures for heat dissipation, and the steps are cumbersome. During the process of taking them out, attention needs to be paid not to be scalded by the high temperature emitted by the porcelain furnace. Therefore, in order to address the problems and deficiencies of existing porcelain furnaces, the utility model provides a porcelain furnace structure integrating sintering and heat dissipation, making the operation of the porcelain furnace more efficient. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an efficient porcelain furnace for denture production. By setting multiple baking trays and heat dissipation devices, the technical purposes of improving the working efficiency of the porcelain furnace and enhancing the heat dissipation effect are achieved.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: It includes a porcelain furnace body, the porcelain furnace body includes a porcelain table and a sealing cover, the porcelain table and the sealing cover are hinged, there is a porcelain space on the porcelain table, there is a first heat dissipation hole on one side of the porcelain table, the first heat dissipation hole penetrates through the porcelain table, and the first heat dissipation hole communicates with the porcelain space. A rotating device, a heat insulation plate, a baking tray and a heating component are arranged in the porcelain space. The rotating device is located below the heat insulation plate and at least a part of it passes through the heat insulation plate and is fixedly connected to the baking tray. There are multiple baking trays, the heating component is annular, and the baking trays are placed in the middle of the heating component. The sealing cover includes a heat dissipation device and a cover body, and the heat dissipation device is arranged on the side of the cover body facing the porcelain space.

[0006] By adopting the above technical solutions, the porcelain furnace is provided with a porcelain space and a heat dissipation device, which can not only sinter dentures but also dissipate heat from them, improving the use efficiency of the porcelain furnace. Multiple baking trays are provided, enabling the porcelain furnace to sinter multiple dentures and improving the working efficiency.

[0007] The present utility model is further configured as follows: The rotating device includes a first motor, a gear set, a fixed rod, and a rotating rod. The gear set includes a driving gear and a plurality of driven gears. There are multiple driven gears, and the driving gear is disposed among the multiple driven gears and meshes with each driven gear respectively. The first motor is disposed directly below the driving gear, and the output shaft of the first motor is inserted into the driving gear. The first motor is used to drive the driving gear to move. Each driven gear is provided with a bearing. The lower end of the fixed rod is disposed on the bottom surface of the porcelain baking space, and its upper end is connected to the bearing. The driving gear and the multiple driven gears are fixedly connected to the rotating rod. The lower part of the rotating rod is respectively inserted into the driving gear and the driven gears, and its top is connected to the lower end surface of the baking tray.

[0008] By adopting the above technical solution, by using the rotating device, the denture can be sintered in all aspects after being placed on the baking tray, and during the sintering process of the denture, the heat is more evenly distributed.

[0009] The present utility model is further configured as follows: Each driven gear is provided with a through hole in the middle. The bearing is disposed at the lower part of the through hole of the driven gear. The bearing is embedded in the through hole and extends into the through hole by at least two-thirds. The upper end of the fixed rod is inserted into the bearing. There is a gap between the rotating rod and the bearing after the rotating rod is inserted into the through hole. The driven gear rotates along the fixed rod, and the rotating rod corresponds to the baking tray one by one.

[0010] By adopting the above technical solution, by providing a bearing on the driven gear, the first motor controls the rotation of the gear by using the bearing, making the rotation of the rotating rod more stable.

[0011] The present utility model is further configured as follows: The heating component includes a heating coil, a heat insulation ring, and ventilation holes. The heating coil is fixedly connected to the inner wall of the heat insulation ring. The heating coil is arranged in a spiral shape. The ventilation holes are disposed on the heat insulation ring between adjacent two heating coils. The ventilation holes penetrate through the heat insulation ring. The ventilation holes are arranged around the four sides of the heat insulation ring. The ventilation holes communicate with the heat dissipation device. At least a part of the heat dissipation device is inserted into the porcelain baking space. The cover body covers the upper end surface of the porcelain baking table.

[0012] By adopting the above technical solution, the heating coil and the ventilation holes are arranged at intervals, which is beneficial for the air flow to directly dissipate heat from the denture through the heating coil, improving the heat dissipation speed after the denture sintering is completed. The air cover on the heat dissipation device cooperates with the rotating component, enabling the porcelain furnace not to affect the air duct during the sintering process and enabling the air duct to dissipate heat from the porcelain baking space during the heat dissipation process.

[0013] The present utility model is further configured as follows: The heat dissipation device includes a fan, a wind cover, and a rotating assembly. There are multiple fans. The wind cover is provided with multiple air outlets, and each air outlet is provided with an air duct. There is also a second heat dissipation hole that penetrates the wind cover. The rotating assembly includes a second motor, a coupling, a lead screw, a helical gear, and a rotating cover. One side of the rotating cover is provided with a convex portion, and the other side is fixedly connected to the helical gear. The second motor is fixedly connected to the cover body. The coupling connects the second motor and the lead screw. The lead screw meshes with the helical gear. There are four convex portions, which are evenly distributed on one side of the rotating cover.

[0014] By adopting the above technical solution, the cooperation between the wind cover and the rotating assembly on the heat dissipation device can prevent the air duct from being affected during the sintering process of the porcelain furnace, and enable the air duct to dissipate heat to the porcelain space during the heat dissipation process.

[0015] The present utility model is further configured as follows: Multiple installation cavities are formed inside the cover body. Each installation cavity is provided with an air duct. The air duct is arranged inside the wind cover and is communicated with the air outlet. The number of fans is the same as the number of installation cavities. Each fan is placed inside the installation cavity. The air duct is communicated with the air duct. The wind cover and the rotating cover are made of silicon carbide material.

[0016] By adopting the above technical solution, the wind cover and the rotating cover are made of silicon carbide material. Silicon carbide has excellent high-temperature resistance and can withstand extremely high temperatures inside the porcelain furnace. At the same time, it also has high resistance to some corrosive gases and chemical substances, which can effectively prevent the materials inside the furnace cavity from being corroded, thereby extending the service life of the equipment. The heat dissipation device is closely attached to the porcelain space, making the porcelain furnace sealed during use, the sintering temperature more stable, and the sintering efficiency improved.

[0017] The present utility model is further configured as follows: A controller is further provided on one side of the porcelain table. The controller includes a control panel, a main control chip, a temperature control module, and a timing module. The controller is electrically connected to the rotating device, the heating component, and the heat dissipation device respectively. The outer surfaces of the sealing cover and the porcelain table are provided with heat insulation layers.

[0018] By adopting the above technical solution, the porcelain table can control heating and heat dissipation through the controller, making the operation more convenient. The outermost layers of the sealing cover and the porcelain table are provided with heat insulation layers, which can prevent the outer layer of the porcelain furnace from scalding people during use.

[0019] In summary, the utility model has the following beneficial effects: multiple baking trays are provided in the porcelain baking space, enabling the porcelain baking furnace to sinter multiple dentures, improving work efficiency. The porcelain baking furnace body is not only provided with a heating component but also a heat dissipation device, which can directly dissipate heat after the sintering of the porcelain baking furnace is completed, and at the same time discharge the heat of the porcelain baking space and the dentures, improving the heat dissipation efficiency and facilitating people's operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is an overall schematic diagram of the porcelain baking furnace of the utility model;

[0021] Figure 2 is an exploded schematic diagram of the porcelain baking table of the utility model;

[0022] Figure 3 is a front schematic diagram of the heat dissipation device of the utility model;

[0023] Figure 4 is a back schematic diagram of the heat dissipation device and the cover body of the utility model.

[0024] In the figure: 1, porcelain baking furnace body; 2, porcelain baking table; 3, sealing cover; 4, porcelain baking space; 5, first heat dissipation hole; 6, first motor; 7, gear set; 8, fixed rod; 9, rotating rod; 10, heat insulation plate; 11, baking tray; 12, heating component; 13, heating coil; 14, heat insulation ring; 15, ventilation hole; 16, controller; 31, heat dissipation device; 32, cover body; 33, installation cavity; 311, air cover; 312, rotating component; 3111, air outlet; 3112, second heat dissipation hole; 3113, air duct; 3121, second motor; 3122, coupling; 3123, lead screw; 3124, helical gear; 3125, rotating cover; 3126, convex part. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following combines the drawings and embodiments to describe the utility model in detail.

[0026] An efficient porcelain baking furnace for denture production of the utility model, as Figure 1-2As shown, the porcelain furnace body 1 includes a porcelain table 2 and a sealing cover 3. A porcelain space 4 is provided on the porcelain table 2. A rotating device, a heat insulation plate 10, a baking tray 11 and a heating component 12 are arranged in the porcelain space 4. The heat insulation plate 10 can protect the rotating device from being affected by the heating component 12. The rotating device includes a first motor 6, a gear set 7, a fixed rod 8 and a rotating rod 9. The gear set 7 includes a driving gear and driven gears. All four driven gears are engaged with the driving gear. The driving gear is fixedly connected to the first motor 6. A bearing is provided in the center of each driven gear. There are four fixed rods 8, and the fixed rods 8 correspond to the driven gears one by one. Each fixed rod 8 is fixedly connected to the inner ring of the bearing of the driven gear, ensuring that the fixed rod 8 does not rotate with the driven gear. Each gear set 7 is fixedly connected to the baking tray 11 through a rotating rod 9. With the start of the first motor 6, the driving gear drives the driven gears to rotate, so that each baking tray 11 rotates with the gear set 7, enabling the dentures on the baking tray 11 to be evenly heated. The heating component 12 includes a heating coil 13 and a heat insulation ring 14. The heating coil 13 is fixedly connected to the inner side of the heat insulation ring 14, and a plurality of ventilation holes 15 are provided at the intervals between the heating coils 13, so that the air flow in and out will not be blocked.

[0027] As Figure 2-4As shown in the figure, the sealing cover 3 includes a heat dissipation device 31 and a cover body 32. The heat dissipation device 31 includes a wind cover 311 and a rotating assembly 312. The wind cover 311 is provided with a plurality of air outlets 3111. Each air outlet 3111 is provided with an air duct 3113. There is also a second heat dissipation hole 3112. During use, the second heat dissipation hole 3112 is opposite to the first heat dissipation hole 5, which improves the heat dissipation efficiency. The rotating assembly 312 includes a second motor 3121, a coupling 3122, a lead screw 3123, a spiral gear 3124 and a rotating cover 3125. The second motor 3121 is fixedly connected to the cover body 32. The spiral gear 3124 is fixedly connected to one side of the rotating cover 3125. The other side of the rotating cover 3125 is provided with four protruding parts 3126. The four protruding parts 3126 can block all the air outlets 3111 and the second heat dissipation hole 3112. The rotating cover 3125 is in close fit with the wind cover 311. As the second motor 3121 starts, the rotating cover 3125 rotates until the four protruding parts 3126 no longer block the air outlets 3111 and the second heat dissipation hole 3112. The cover body 32 is provided with three installation cavities 33. Fans are provided in the installation cavities 33. The fans blow out airflows. The airflows discharge the heat in the porcelain firing space 4 from the first heat dissipation hole 5, accelerating the heat dissipation speed of the porcelain furnace. The sealing cover 3 can be inserted into the porcelain firing space 4 and is in close fit with the porcelain firing space 4, so that when the porcelain furnace is sintered, the internal space is sealed, and thus the sintering process is more stable. The wind cover 311 and the rotating cover 3125 are made of silicon carbide material. Silicon carbide has excellent high-temperature resistance and can withstand the extremely high temperature inside the porcelain furnace. At the same time, it also has high resistance to some corrosive gases and chemical substances, which can effectively prevent the materials inside the furnace cavity from being corroded, thereby extending the service life of the equipment. The outermost layer of the porcelain furnace body 1 is made of aluminosilicate fiber material, which can effectively insulate heat. Thus, when the porcelain furnace is sintered, people can touch the porcelain furnace body 1 without being scalded, improving the use safety.

[0028] Working principle: First, place the denture to be sintered into the baking tray 11, close the sealing cover 3, set the heating temperature and heating time on the controller 16, and then click the heating button. Then, the second motor 3121 starts. It stops until the protruding part 3126 on the screw cap 3125 blocks the air outlet 3111 and the second heat dissipation hole 3112. Then, the heating coil 13 and the first motor 6 start to operate. The first motor 6 drives all the baking trays 11 to rotate, so that the denture can be sintered in all directions. After the temperature sensor detects that the temperature reaches a certain value, the heating coil 13 will maintain the temperature balance in the porcelain baking space 4. When the sintering time ends, the controller 16 issues a heat dissipation instruction, and the second motor 3121 starts again. It stops until the protruding part 3126 no longer blocks the air outlet 3111 and the second heat dissipation hole 3112. Then the fan starts, and the air flow blows out from the air outlet 3111, taking away the heat in the porcelain baking space 4. The second heat dissipation hole 3112 is communicated with the first heat dissipation hole 5, and the heat is discharged from the first heat dissipation hole 5. Finally, the fan stops, the sealing cover 3 is opened, and the denture is taken out.

[0029] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. An efficient porcelain furnace for denture production, characterized in that: It includes a porcelain firing furnace body (1), the porcelain firing furnace body (1) includes a porcelain firing table (2) and a sealing cover (3), the porcelain firing table (2) is hinged to the sealing cover (3), a porcelain firing space (4) is provided on the porcelain firing table (2), a first heat dissipation hole (5) is provided on one side of the porcelain firing table (2), the first heat dissipation hole (5) penetrates through the porcelain firing table (2), and the first heat dissipation hole (5) communicates with the porcelain firing space (4). A rotating device, a heat insulation plate (10), a baking tray (11) and a heating component (12) are arranged in the porcelain firing space (4). The rotating device is located below the heat insulation plate (10) and at least a part of it passes through the heat insulation plate (10) and is fixedly connected to the baking tray (11). A plurality of baking trays (11) are provided. The heating component (12) is annular. The baking tray (11) is placed in the middle of the heating component (12). The sealing cover (3) includes a heat dissipation device (31) and a cover body (32). The heat dissipation device (31) is arranged on one side of the cover body (32) facing the porcelain firing space (4).

2. The high-efficiency porcelain furnace for denture production according to claim 1, characterized in that: The rotating device includes a first motor (6), a gear set (7), a fixed rod (8) and a rotating rod (9). The gear set (7) includes a driving gear and driven gears. A plurality of driven gears are provided. The driving gear is arranged between the plurality of driven gears, and the driving gear meshes with each driven gear respectively. The first motor (6) is arranged directly below the driving gear, and the output shaft of the first motor (6) is inserted into the driving gear. The first motor (6) is used to drive the driving gear to move. A bearing is provided on each driven gear. The lower end of the fixed rod (8) is arranged on the bottom surface of the porcelain firing space (4), and its upper end is connected to the bearing. The driving gear and the plurality of driven gears are all fixedly connected to the rotating rod (9). The lower part of the rotating rod (9) is respectively inserted into the driving gear and the driven gears, and its top is connected to the lower end surface of the baking tray (11).

3. The high-efficiency porcelain furnace for denture production according to claim 2, wherein: A through hole is provided in the middle of each driven gear. The bearing is arranged at the lower part of the through hole of the driven gear. The bearing is embedded in the through hole and extends into the through hole by at least two-thirds. The upper end of the fixed rod (8) is inserted into the bearing. A gap is left between the rotating rod (9) and the bearing after the rotating rod (9) is inserted into the through hole. The driven gear rotates along the fixed rod (8). The rotating rod (9) corresponds to the baking tray (11) one by one.

4. The high-efficiency porcelain furnace for denture production according to claim 1, characterized in that The heating component (12) includes a heating coil (13), a heat insulation ring (14) and a ventilation hole (15). The heating coil (13) is fixedly connected to the inner wall of the heat insulation ring (14). The heating coil (13) is arranged in a spiral shape. The ventilation hole (15) is provided on the heat insulation ring (14) between two adjacent heating coils (13). The ventilation hole (15) penetrates through the heat insulation ring (14). The ventilation hole (15) is arranged around the four sides of the heat insulation ring (14). The ventilation hole (15) communicates with the heat dissipation device (31). At least a part of the heat dissipation device (31) is inserted into the porcelain firing space (4). The cover body (32) covers the upper end surface of the porcelain firing table (2).

5. The high-efficiency porcelain furnace for denture production according to claim 4, characterized in that : The heat dissipation device (31) includes a fan, a wind cover (311) and a rotating assembly (312). There are multiple fans. The wind cover (311) is provided with multiple air outlets (3111). Each air outlet (3111) is provided with an air duct (3113). There is also a second heat dissipation hole (3112) which penetrates the wind cover (311). The rotating assembly (312) includes a second motor (3121), a coupling (3122), a lead screw (3123), a helical gear (3124) and a rotating cover (3125). One side of the rotating cover (3125) is provided with a convex portion (3126), and the other side is fixedly connected to the helical gear (3124). The second motor (3121) is fixedly connected to the cover body (32). The coupling (3122) connects the second motor (3121) and the lead screw (3123). The lead screw (3123) meshes with the helical gear (3124). There are four convex portions (3126) which are evenly distributed on one side of the rotating cover (3125).

6. The high-efficiency porcelain furnace for denture production according to claim 5, wherein : Multiple installation cavities (33) are formed in the cover body (32). Each installation cavity (33) is provided with an air duct. The air duct (3113) is arranged inside the wind cover (311). The air duct (3113) communicates with the air outlet (3111). The number of fans is the same as the number of installation cavities (33). Each fan is placed in the installation cavity (33). The air duct communicates with the air duct (3113). The wind cover (311) and the rotating cover (3125) are made of silicon carbide material.

7. The high-efficiency porcelain furnace for denture production according to claim 1, characterized in that : A controller (16) is further provided on one side of the porcelain baking table (2). The controller (16) includes a control panel, a main control chip, a temperature control module and a timing module. The controller (16) is electrically connected to the rotating device, the heating assembly (12) and the heat dissipation device (31) respectively. The sealing cover (3) and the outer surface of the porcelain baking table (2) are provided with heat insulation layers.