Jet type heat exchange heat supply system applied to alpine region

The pre-fixing mechanism with a T-shaped flange pipe and screw thread connection addresses the cumbersome alignment and fixation issues of flange connections in high-cold regions, ensuring efficient and secure installation of plate heat exchangers.

CN223106781UActive Publication Date: 2025-07-15HUADIAN ENERGY ENGINEERING CO LTD
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Patent Information

Application Number
CN202421956042.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-15
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When installing plate heat exchangers in high-altitude areas, the flange connector and the equipment pipeline are prone to offset when they are connected, resulting in frequent loosening of the screws to adjust the position, which is cumbersome to operate.

Method used

The jet heat exchange heating system is adopted, through the pre-fixation mechanism and the PLC control system, the T-shaped flange pipe and the external thread disc and the internal thread ring are used to achieve rapid docking and pre-fixation of the flange connection and flow pipeline, and the PLC control system is combined with the PLC control system to automatically adjust and optimize the heating process.

Benefits of technology

The docking process of flange takeover and circulation pipelines is simplified, the installation efficiency and the automatic control capability of the heating system are improved, and the complexity and offset risks of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106781U_ABST
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Abstract

The utility model relates to the technical field of heat exchangers, and discloses a jet type heat exchange heat supply system applied to alpine regions, which comprises a plate assembly and fixed pressing plates fixedly mounted at two ends of the plate assembly, a butt joint assembly is fixedly mounted on the periphery of one end of the plate assembly, one end of a flange connecting pipe penetrates through a penetrating groove, and the other end of the flange connecting pipe penetrates through the penetrating groove. When the flange connecting pipe and the circulation pipeline are in butt joint and fixed, the T-shaped flange pipe penetrates through the internal thread circular ring, under the arrangement of the connecting long rod, the contact between the flange connecting pipe and the circulation pipeline has a certain position, and meanwhile the external thread disc abuts against one end of the internal thread circular ring; at the moment, the circulating pipeline is rotated to drive the external thread disc to be screwed into an inner cavity of the internal thread circular ring in a threaded mode, the external thread disc can drive one end of the T-shaped flange pipe to abut against one end of the flange connecting pipe while the external thread disc is screwed in in a threaded mode, and the flange connecting pipe and the circulating pipeline are directly pre-fixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a jet heat exchange heating system used in high-cold areas. Background Art

[0002] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid. It is also called a heat exchanger. Its main feature is heat transfer. There are various types of heat exchangers, which can be divided into: floating head heat exchanger, fixed tube sheet heat exchanger, U-shaped tube sheet heat exchanger, plate heat exchanger, etc. The plate heat exchanger is composed of a series of stacked metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. During the operation of the equipment, in order to improve the heat exchange efficiency of the equipment, the length of the medium flow channel is increased to achieve high heat exchange efficiency.

[0003] At present, during the installation and use of plate heat exchangers, the flange pipe of the plate heat exchanger is usually connected to the equipment pipe by screws to realize the circulation and heat exchange of liquid. Usually, when the equipment pipe is connected to the flange pipe for installation, workers are required to manually support the connecting pipe, align the pipe openings of the equipment pipe and the flange pipe, and then fix them. If the pipe interface is offset during fixation, the operator is required to loosen the screws again to align the position and fix it, which is more troublesome.

[0004] Therefore, we proposed a jet heat exchange heating system for use in high-altitude cold areas in order to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a jet heat exchange heating system for use in high-cold areas, so as to solve the problem that during the installation and use of the plate heat exchanger proposed in the above-mentioned background technology, the flange pipe and the equipment pipe are usually connected by screws to realize the circulation and heat exchange of liquid. Usually, when the equipment pipe is connected to the flange pipe for installation, the worker needs to manually support the connecting pipe, align the pipe openings of the equipment pipe and the flange pipe, and then fix them. If the pipe interface is offset during fixing, the operator needs to loosen the screws again to align the position and fix it, which is quite troublesome.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jet heat exchange heating system for use in high-cold areas, comprising a plate assembly and fixed clamping plates fixedly installed at both ends of the plate assembly, the outer surface of the fixed clamping plate being fixedly installed with clamping bolts through nut threads, a docking assembly being fixedly installed around one end of the plate assembly, the docking assembly being suitable for introducing liquid that needs to be circulated for heat exchange, and a jet heat exchange system being installed in parallel on the plate assembly;

[0007] The docking component includes a flange nozzle and a flow-through pipe installed at one end of the flange nozzle through a pre-fixing mechanism.

[0008] Preferably, the flow-through pipe includes a T-shaped flange pipe and an external thread disc fixedly installed at one end of the outer wall of the T-shaped flange pipe.

[0009] Preferably, the pre-fixing mechanism includes a round block and an inner embedding groove opened in the middle of one end of the round block, and a penetrating groove is opened in the middle of the bottom surface of the inner embedding groove.

[0010] Preferably, an anti-slip rubber layer is embedded around the bottom surface of the inner embedding groove, and round grooves are opened on both sides of one end of the round block.

[0011] Preferably, connecting long rods are fixedly installed on the other two sides of one end of the round block. An internal thread ring is fixedly installed at one end of the connecting long rod. Corresponding grooves are opened on both sides of one end of the internal thread ring. A long screw rod is movably installed in the inner cavities of the corresponding grooves and the round grooves. A positioning nut is threadedly installed at one end of the long screw rod.

[0012] Preferably, the jet heat exchange system is electrically connected to the PLC control system. The PLC control system is electrically connected to the electric control valve. The electric control valve is electrically connected to the booster pump. The booster pump is electrically connected to the flow meter.

[0013] Preferably, the PLC control system is electrically connected to the pressure sensor. The pressure sensor is electrically connected to the temperature sensor. The temperature sensor is electrically connected to the electric control regulating valve. The electric control regulating valve is electrically connected to the electric valve. The electric control regulating valve is electrically connected to the water pump. The water pump is electrically connected to the frequency converter.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The operator passes one end of the flange nozzle through the penetrating groove, so that the flange nozzle is sleeved in the inner cavity of the inner embedding groove. When docking and fixing the flange nozzle and the flow-through pipe, the T-shaped flange pipe is passed through the internal thread ring. Due to the setting of the connecting long rod, there will be a certain position in the contact between the flange nozzle and the flow-through pipe. At the same time, the external thread disc abuts against one end of the internal thread ring. At this time, the flow-through pipe is rotated to drive the external thread disc to be screwed into the inner cavity of the internal thread ring. While the external thread disc is being screwed in, the external thread disc will drive one end of the T-shaped flange pipe to press against one end of the flange nozzle, directly pre-fixing the flange nozzle and the flow-through pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;

[0017] Figure 2 is for the Figure 1 enlarged view at A of the present utility model;

[0018] Figure 3 Schematic three-dimensional structure diagram of the docking component of the present utility model;

[0019] Figure 4 System block diagram of the jet heat exchange system of the present utility model.

[0020] In the figure: 1, plate assembly; 2, fixed pressing plate; 3, clamping bolt; 4, nut; 5, docking component; 51, flange pipe; 52, flow pipe; 521, T-shaped flange pipe; 522, external thread disc; 53, pre-fixing mechanism; 531, round block; 532, embedded groove; 533, penetration groove; 534, anti-slip rubber layer; 535, round groove; 536, connecting long rod; 537, internal thread ring; 538, corresponding groove; 539, long screw; 6, jet heat exchange system; 7, PLC control system; 71, pressure sensor; 72, temperature sensor; 73, electric control regulating valve; 74, electric valve; 75, water pump; 76, frequency converter; 8, electric control valve; 9, booster pump; 10, flow meter. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment 1: Please refer to Figures 1-3 , a jet heat exchange heating system applied in alpine regions, including a plate assembly 1 and fixed pressing plates 2 fixedly installed at both ends of the plate assembly 1. Clamping bolts 3 are fixedly installed on the outer surface of the fixed pressing plates 2 by means of nuts 4. A docking component 5 is fixedly installed around one end of the plate assembly 1, and the docking component 5 is adapted to introduce the liquid to be circulated for heat exchange.

[0023] The docking component 5 includes a flange pipe 51 and a flow pipe 52 installed at one end of the flange pipe 51 through a pre-fixing mechanism 53.

[0024] The flow pipe 52 includes a T-shaped flange pipe 521 and an external thread disc 522 fixedly installed at one end of the outer wall of the T-shaped flange pipe 521.

[0025] The pre-fixing mechanism 53 includes a round block 531 and an embedded groove 532 opened in the middle of one end of the round block 531. A penetration groove 533 is opened in the middle of the bottom surface of the embedded groove 532, and one end of the flange pipe 51 is movably installed in the inner cavities of the embedded groove 532 and the penetration groove 533.

[0026] A non-slip rubber layer 534 is embedded around the bottom surface of the embedded groove 532. Circular grooves 535 are formed on both sides of one end of the circular block 531, and one end of the flange pipe 51 contacts the non-slip rubber layer 534.

[0027] On the other two sides of one end of the circular block 531, connecting long rods 536 are fixedly installed. One end of the connecting long rod 536 is fixedly installed with an internally threaded ring 537, and corresponding grooves 538 are formed on both sides of one end of the internally threaded ring 537.

[0028] A long screw 539 is movably installed in the inner cavities of the corresponding groove 538 and the circular groove 535. A positioning nut is threadedly installed at one end of the long screw 539, and the external thread disc 522 is threadedly connected in the inner cavity of the internally threaded ring 537.

[0029] In this embodiment: When the operator installs the flange pipe 51, one end of the flange pipe 51 passes through the penetration groove 533, so that the flange pipe 51 is sleeved in the inner cavity of the embedded groove 532. When the flange pipe 51 and the flow pipe 52 are butted and fixed, the T-shaped flange pipe 521 passes through the internally threaded ring 537. With the arrangement of the connecting long rod 536, there will be a certain position when the flange pipe 51 and the flow pipe 52 contact. At the same time, the external thread disc 522 abuts against one end of the internally threaded ring 537. At this time, rotate the flow pipe 52 to drive the external thread disc 522 to be threadedly screwed into the inner cavity of the internally threaded ring 537. While the external thread disc 522 is being threadedly screwed in, the external thread disc 522 will drive one end of the T-shaped flange pipe 521 to press against one end of the flange pipe 51, directly pre-fixing the flange pipe 51 and the flow pipe 52. The operator can directly fix the flange discs of the flange pipe 51 and the flow pipe 52 with screws. After the installation is completed, then pass the long screw 539 through the corresponding groove 538 and the circular groove 535, and use a nut to threadedly connect and fix the long screw 539, which can improve the connection firmness between the circular block 531 and the internally threaded ring 537.

[0030] Embodiment 2: This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figure 4 , the jet heat exchange system 6 is electrically connected to the PLC control system 7, the PLC control system 7 is electrically connected to the electric control valve 8, the electric control valve 8 is electrically connected to the booster pump 9, and the booster pump 9 is electrically connected to the flow meter 10.

[0031] The PLC control system 7 is electrically connected to the pressure sensor 71, the pressure sensor 71 is electrically connected to the temperature sensor 72, the temperature sensor 72 is electrically connected to the electric control regulating valve 73, the electric control regulating valve 73 is electrically connected to the electric valve 74, the electric control regulating valve 73 is electrically connected to the water pump 75, and the water pump 75 is electrically connected to the frequency converter 76.

[0032] In this embodiment: In the main pipe of the plate heat exchanger station, 3 sets of independent jet heat exchange systems 6 are connected in parallel (3 original systems, 3 sets of equipment need to be added, and 3 sets of PLC control systems 7 need to be developed). According to the working condition parameters and operating loads of each station, with the electric control valve 8, booster pump 9, flow meter 10 and auxiliary equipment as the control means, through the PLC remote control system, it can be ensured that the temperature of the return water of the primary network is equal to the temperature of the return water of the secondary network, realizing efficient heat transfer. After the PLC control system 7 combines with the actual on-site operating condition parameters and receives the feedback data from the on-site pressure sensor 71, temperature sensor 72 and flow meter 10, it analyzes the operating conditions and issues commands to the electric control regulating valve 73, electric valve 74, water pump 75 and frequency converter 76 to control the normal operation of the entire heating system. The measurement and control content of the PLC can be uploaded to the central dispatching room, and all the operating parameters of the heat exchange station are displayed in pages on the control server in the dispatching room.

[0033] The on-site PLC uses a touch screen, which has the functions of starting and stopping the system operation control, can manually and automatically control the water pump 75 and the electric control regulating valve 73 of the heat exchange station to perform the adjustment action function, and has the function of generating various operation data production reports.

[0034] Through the automatic adjustment of the PLC control system 7, a device that uses the energy of the high-temperature water supplied by the primary network to mix and heat the low-temperature water of the return water of the secondary network to increase the supply water temperature of the secondary network. At the same time, a part of the return water of the secondary network returns to the return water system of the primary network, reducing the return water temperature of the primary network system and increasing the heating capacity of the system.

[0035] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A jet-type heat exchange heating system applied in alpine regions, comprising a plate assembly (1) and fixed pressing plates (2) fixedly installed at both ends of the plate assembly (1). A clamping bolt (3) is fixedly installed on the outer surface of the fixed pressing plate (2) by means of a nut (4). It is characterized in that: One end of the plate component (1) is fixedly installed with a docking component (5) around its perimeter. The docking component (5) is adapted to introduce the liquid that needs to circulate into the heat exchanger, and a jet heat exchange system (6) is installed in parallel on the plate component (1). The docking component (5) includes a flange nozzle (51) and a flow pipe (52) installed at one end of the flange nozzle (51) through a pre-fixing mechanism (53).

2. The jet heat exchange heating system applied in alpine regions according to claim 1, characterized in that: The flow pipe (52) includes a T-shaped flange pipe (521) and an external thread disc (522) fixedly installed at one end of the outer wall of the T-shaped flange pipe (521).

3. The jet heat exchange heating system applied in alpine regions according to claim 2, wherein: The pre-fixing mechanism (53) includes a round block (531) and an inner embedded groove (532) opened in the middle of one end of the round block (531). A penetration groove (533) is opened in the middle of the bottom surface of the inner embedded groove (532).

4. The jet heat exchange heating system applied in alpine regions according to claim 3, characterized in that: An anti-slip rubber layer (534) is embedded around the bottom surface of the inner embedded groove (532), and round grooves (535) are opened on both sides of one end of the round block (531).

5. The jet heat exchange heating system applied in alpine regions according to claim 4, wherein: On the other two sides of one end of the round block (531), connection long rods (536) are fixedly installed. One end of the connection long rod (536) is fixedly installed with an internal thread ring (537). Corresponding grooves (538) are opened on both sides of one end of the internal thread ring (537). A long screw rod (539) is movably installed in the inner cavities of the corresponding grooves (538) and the round grooves (535). A positioning nut is threadedly installed at one end of the long screw rod (539).

6. The jet heat exchange heating system applied in alpine regions according to claim 5, characterized in that: The jet heat exchange system (6) is electrically connected to a PLC control system (7). The PLC control system (7) is electrically connected to an electric control valve (8). The electric control valve (8) is electrically connected to a booster pump (9). The booster pump (9) is electrically connected to a flow meter (10).

7. The jet heat exchange heating system applied in alpine regions according to claim 6, characterized in that: The PLC control system (7) is electrically connected to a pressure sensor (71). The pressure sensor (71) is electrically connected to a temperature sensor (72). The temperature sensor (72) is electrically connected to an electric control regulating valve (73). The electric control regulating valve (73) is electrically connected to an electric valve (74). The electric control regulating valve (73) is electrically connected to a water pump (75). The water pump (75) is electrically connected to a frequency converter (76).