Leakage detection device for simultaneous leakage detection of multiple gas cylinders

The multi-bottle inspection device addresses inefficiencies and inaccuracies in gas bottle inspection by enabling simultaneous submersion and adjustable lighting, improving detection speed and accuracy.

CN223107152UActive Publication Date: 2025-07-15YICHANG DEXIN PRACTICAL GAS CO LTD
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Patent Information

Application Number
CN202422357275.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Existing gas cylinder airtightness detection devices need to be tested one by one, resulting in too long detection time and light problems that are prone to misjudgment and inefficient efficiency.

Method used

A device for detecting leakage at the same time by multiple gas cylinders is designed, using a movable small gantry and electric hoist. The gas cylinder hanging basket is removably attached to the electric hoist. The synchronous detection of multiple gas cylinders is achieved by lifting and lowering the small gantry, and an adjustable lighting mechanism is equipped to reduce misjudgment.

Benefits of technology

The simultaneous detection of multiple gas cylinders is achieved, which improves the detection efficiency, reduces misjudgment, and improves the accuracy and applicability of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leak detection device for simultaneous leak detection of a plurality of gas cylinders, which comprises a movable small portal frame, an electric hoist is movably arranged on the small portal frame, a gas cylinder hanging basket is detachably hung on a hook of the electric hoist, a plurality of gas cylinder bodies are detachably placed in the gas cylinder hanging basket, and the gas cylinder bodies are arranged on the small portal frame. A plurality of gas cylinder bodies are vertically and tightly placed, an immersion pool is arranged below the small portal frame, the gas cylinder hanging basket ascends and descends through the electric hoist and the small portal frame, the gas cylinder hanging basket is movably embedded in the immersion pool, and the immersion pool is filled with water with the liquid level exceeding the gas cylinder bodies. Angle-adjustable illumination mechanisms are arranged on the two sides of the small portal frame, the illumination ends of the illumination mechanisms face the interior of the immersion pool, the hanging basket is lifted through an electric hoist of the portal frame, and a plurality of gas cylinder bodies are put into the immersion pool at the same time; the air tightness of the outer wall of the gas cylinder and the air vent can be detected by observing the bubble condition after proper ventilation into the cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas production, in particular to a leak detection device for simultaneously detecting the leaks of multiple gas cylinders. Background Art

[0002] Before the gas production process, various indicators of the gas cylinders are detected, including the detection of airtightness. Usually, the method is to place the gas cylinder in an immersion tank. After the liquid level is stable, after proper ventilation, observe the bubble situation to judge the airtightness.

[0003] The existing gas cylinder airtightness detection devices have the following problems in use:

[0004] 1. The device usually puts the gas cylinders into the immersion tank one by one in sequence. After waiting for stability, ventilation is carried out and then observation is made. The detection process and the waiting process itself take a long time. Detecting one by one results in too long a required time and low detection efficiency;

[0005] 2. During the process, due to lighting problems in the immersion tank, there is misjudgment in observing the bubbles, which may lead to incorrect detection results and further prolong the detection time, resulting in low detection efficiency. Content of the Utility Model

[0006] The utility model provides a leak detection device for simultaneously detecting the leaks of multiple gas cylinders, aiming to solve the problem of low detection efficiency caused by misjudgment due to detecting one by one and lighting problems in the airtightness detection of the gas cylinders.

[0007] To solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A leak detection device for simultaneously detecting the leaks of multiple gas cylinders includes a movable small gantry. An electric hoist is movably arranged on the small gantry. A gas cylinder hanging basket is detachably hung on the hook of the electric hoist. A plurality of gas cylinder bodies are detachably placed in the gas cylinder hanging basket. The plurality of gas cylinder bodies are placed vertically and closely. An immersion tank is arranged below the small gantry. The gas cylinder hanging basket forms a lifting movement with the small gantry through the electric hoist, and the gas cylinder hanging basket is movably embedded in the immersion tank. The immersion tank is filled with water whose liquid level exceeds the gas cylinder bodies. Lighting mechanisms with adjustable angles are arranged on both sides of the small gantry, and the irradiation ends of the lighting mechanisms face towards the inside of the immersion tank.

[0009] Preferably, the length of the gas cylinder hanging basket is less than the length of the immersion tank, the width of the gas cylinder hanging basket is less than the width of the immersion tank, and the height of the immersion tank is greater than the height of the gas cylinder body.

[0010] More preferably, a notch is provided on one side of the gas cylinder hanging basket, and an operable door is provided at the notch. A hanging frame is provided at the middle position of the gas cylinder hanging basket, and the middle position at the top of the hanging frame forms a detachable hanging connection with the hook of the electric hoist.

[0011] Furthermore, one side of the operable door forms a hinge connection with the corresponding side of the gas cylinder hanging basket at the notch through a hinge member, and the other side of the operable door forms a detachable bolt locking connection with the corresponding side of the gas cylinder hanging basket at the notch through a bolt.

[0012] Even further, there are no less than two hinge members, and the hinge members are symmetrically arranged with respect to the middle position of the operable door.

[0013] Specifically, there are no less than two bolts, and the bolts are symmetrically arranged with respect to the middle position of the operable door.

[0014] More specifically, the hanging frame is in a "door" - shaped structure, the hanging frame is vertically arranged at the middle position of the gas cylinder hanging basket, the two ends of the hanging frame respectively correspond to the opposite sides of the gas cylinder hanging basket one by one, and the bottom parts of the two ends of the hanging frame respectively form a fixed connection with the top of the middle position of the corresponding gas cylinder hanging basket. A lifting ring is provided at the top of the middle position of the crossbeam at the top of the hanging frame, and the lifting ring forms a detachable hanging connection with the hook of the electric hoist.

[0015] In detail, the distance from the crossbeam at the top of the hanging frame to the bottom of the gas cylinder hanging basket is greater than the height of the gas cylinder body.

[0016] Even more in detail, the gas cylinder bodies are divided into two groups with the hanging frame of the gas cylinder hanging basket as the center, and the two groups of gas cylinder bodies are symmetrically arranged with respect to the hanging frame.

[0017] Preferably, the lighting mechanism includes a mounting base. The mounting base forms a detachable fixed connection with the small gantry through fasteners. A flexible metal tube is provided on one side of the mounting base close to the immersion pool. A lighting lamp is provided at the end of the flexible metal tube, and the lighting lamp forms a deformable fixed connection with the mounting base through the flexible metal tube.

[0018] Advantages of the present utility model:

[0019] 1. With the gas cylinder hanging basket of the present utility model, multiple gas cylinder bodies can be placed at one time, and then the gas cylinder hanging basket can be put into the immersion pool by the electric hoist of the small gantry, so that the air tightness of multiple gas cylinders can be detected at one time, improving the detection efficiency.

[0020] 2. With the flexible metal tube of the present utility model, the irradiation angle of the lighting mechanism can be changed, making it convenient to adjust the irradiation position, facilitating illuminating the immersion pool, convenient for observation, reducing the occurrence of misjudgment, and being convenient to change the angle with good applicability. Description of the Drawings

[0021] Figure 1Schematic three-dimensional view of the initial state of the present utility model;

[0022] Figure 2 Schematic three-dimensional view of the leak detection state of the present utility model;

[0023] Figure 3 Enlarged schematic view of the gas cylinder hanging basket of the present utility model at the operation door;

[0024] In the figure: 1, small gantry; 101, electric hoist;

[0025] 2, gas cylinder hanging basket; 201, notch; 202, operation door; 203, hinge; 204, bolt; 205, hanging bracket; 206, lifting ring;

[0026] 3, lighting mechanism; 301, mounting seat; 302, flexible metal tube; 303, lighting lamp;

[0027] 4, immersion pool; 5, gas cylinder body. Detailed implementation manners

[0028] As follows, the embodiments will be further described with reference to the accompanying drawings.

[0029] As Figures 1 to 3 shown, as a preferred Embodiment 1, a leak detection device for simultaneously detecting multiple gas cylinders includes a movable small gantry 1, on which an electric hoist 101 is movably arranged. A gas cylinder hanging basket 2 is detachably hung on the hook of the electric hoist 101. Several gas cylinder bodies 5 are detachably placed in the gas cylinder hanging basket 2. The several gas cylinder bodies 5 are placed vertically and closely to save the placement space as much as possible. In the case of small length and width, more gas cylinder bodies 5 can be placed. An immersion pool 4 is arranged below the small gantry 1. The gas cylinder hanging basket 2 is lifted and lowered with the small gantry 1 through the electric hoist 101, and the gas cylinder hanging basket 2 is movably embedded in the immersion pool 4. The immersion pool 4 is filled with water whose liquid level exceeds the gas cylinder body 5. Angle-adjustable lighting mechanisms 3 are arranged on both sides of the small gantry 1, and the irradiation ends of the lighting mechanisms 3 face towards the inside of the immersion pool 4.

[0030] During use, the lifting and lowering of the gas cylinder hanging basket 2 above the immersion pool 4 is realized through the electric hoist 101 of the existing small gantry 1, so that the gas cylinder bodies 5 in the gas cylinder hanging basket 2 are lifted and lowered synchronously. During detection, the gas cylinder bodies 5 are placed into the immersion pool 4 and all the gas cylinder bodies 5 are submerged by water. After the liquid level is relatively stable, an appropriate amount of air is introduced into each gas cylinder body 5, and the bubble situation generated during the process is observed. If bubbles are generated in the gas cylinder body 5 during the whole process, there are problems of leakage and poor airtightness of the gas cylinder body 5.

[0031] The length of the gas cylinder hanging basket 2 is less than the length of the immersion pool 4, and the width of the gas cylinder hanging basket 2 is less than the width of the immersion pool 4, ensuring that the gas cylinder hanging basket 2 can be smoothly placed into the immersion pool 4. The height of the immersion pool 4 is greater than the height of the gas cylinder body 5, ensuring that the water can completely submerge the top of the gas cylinder body 5.

[0032] As a preferred embodiment 2, a notch 201 is provided on one side of the gas cylinder hanging basket 2, and an operable door 202 is provided at the notch 201. A hanging frame 205 is provided at the middle position of the gas cylinder hanging basket 2. The middle position at the top of the hanging frame 205 forms a detachable hanging connection with the hook of the electric hoist 101.

[0033] One side of the operable door 202 forms a hinge connection with the gas cylinder hanging basket 2 on the corresponding side of the notch 201 through a hinge member 203, facilitating the opening of the operable door 202. Thus, the gas cylinder body 5 can be moved into the gas cylinder hanging basket 2 through the notch 201. The other side of the operable door 202 forms a detachable bolt locking connection with the gas cylinder hanging basket 2 on the corresponding other side of the notch 201 through a bolt 204, facilitating the locking of the operable door 202 to prevent the gas cylinder body 5 from falling out of the gas cylinder hanging basket 2 during the lifting process.

[0034] There are no less than two hinge members 203, and the hinge members 203 are symmetrically arranged about the middle position of the operable door 202, ensuring the stability when the operable door 202 is opened.

[0035] There are no less than two bolts 204, and the bolts 204 are symmetrically arranged about the middle position of the operable door 202, ensuring the stability when the operable door 202 is locked.

[0036] The hanging frame 205 is in a "door" - shaped structure. The hanging frame 205 is vertically arranged at the middle position of the gas cylinder hanging basket 2. The two ends of the hanging frame 205 respectively correspond to the two opposite sides of the gas cylinder hanging basket 2 one - to - one, and the bottom parts of the two ends of the hanging frame 205 respectively form a fixed connection with the top of the middle position of the corresponding gas cylinder hanging basket 2. A lifting ring 206 is provided at the top of the middle position of the top cross - beam of the hanging frame 205. The lifting ring 206 forms a detachable hanging connection with the hook of the electric hoist 101, ensuring the lifting of the gas cylinder hanging basket 2.

[0037] The distance from the top cross - beam of the hanging frame 205 to the bottom of the gas cylinder hanging basket 2 is greater than the height of the gas cylinder body 5, facilitating the placement of the gas cylinder body 5 and preventing the gas cylinder body 5 from colliding with the hanging frame 205 during the placement process.

[0038] The gas cylinder body 5 is divided into two groups with the hanging frame 205 of the gas cylinder hanging basket 2 as the center, and the two groups of gas cylinder bodies 5 are symmetrically arranged about the hanging frame 205, ensuring the force balance of the gas cylinder hanging basket 2 and thus ensuring the stability of the gas cylinder hanging basket 2 during lifting.

[0039] Preferably, six gas cylinders can be placed in the gas cylinder body 5, which are arranged in a 2×3 array.

[0040] As a preferred embodiment 3, the lighting mechanism 3 includes a mounting base 301. The mounting base 301 is detachably and fixedly coupled to the small gantry 1 through fasteners. A flexible metal tube 302 is provided on one side of the mounting base 301 close to the immersion tank 4. A lighting lamp 303 is provided at the end of the flexible metal tube 302, and the lighting lamp 303 is fixedly coupled to the mounting base 301 through the flexible metal tube 302 in a deformable manner. The position of the lighting lamp 303 can be changed through the flexible metal tube 302 and fixed there, so as to facilitate the adjustment of the lighting lamp 303. No matter how the relative positions of the small gantry 1 and the immersion tank 4 change, the lighting lamp 303 can always illuminate the inside of the immersion tank 4, with good applicability and improved observation accuracy.

[0041] The working principle of the present utility model:

[0042] The present utility model provides a leak detection device for simultaneously detecting leaks in multiple gas cylinders. During use, the lifting of the gas cylinder hanging basket 2 above the immersion tank 4 is realized through the electric hoist 101 of the existing small gantry 1, so that the gas cylinder bodies 5 in the gas cylinder hanging basket 2 are lifted and lowered synchronously. During detection, the gas cylinder bodies 5 are placed in the immersion tank 4, and all the gas cylinder bodies 5 are submerged in water. After the liquid level is relatively stable, an appropriate amount of air is introduced into each gas cylinder body 5, and the bubble situation generated during the observation is observed. If bubbles are generated in the gas cylinder body 5 during the whole process, there are problems of leakage and poor airtightness in the gas cylinder body 5.

Claims

1. Leak detection device for simultaneously detecting leaks in multiple gas cylinders, including a movable small gantry (1), on which an electric hoist (101) is movably arranged, characterized in that, A gas cylinder hanging basket (2) is detachably hung on the hook of the electric hoist (101). A number of gas cylinder bodies (5) are detachably placed in the gas cylinder hanging basket (2). The number of gas cylinder bodies (5) are placed vertically and closely. An immersion pool (4) is arranged below the small gantry (1). The gas cylinder hanging basket (2) is lifted and lowered with the small gantry (1) through the electric hoist (101), and the gas cylinder hanging basket (2) is movably embedded in the immersion pool (4). The immersion pool (4) is filled with water whose liquid level exceeds the gas cylinder body (5). Angle-adjustable lighting mechanisms (3) are arranged on both sides of the small gantry (1), and the irradiation ends of the lighting mechanisms (3) face the inside of the immersion pool (4).

2. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 1, wherein, The length of the gas cylinder hanging basket (2) is less than the length of the immersion pool (4), the width of the gas cylinder hanging basket (2) is less than the width of the immersion pool (4), and the height of the immersion pool (4) is greater than the height of the gas cylinder body (5).

3. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 2, characterized in that, A notch (201) is arranged on one side of the gas cylinder hanging basket (2), and an operable door (202) is arranged at the notch (201). A hanging frame (205) is arranged at the middle position of the gas cylinder hanging basket (2). The middle position at the top of the hanging frame (205) forms a detachable hanging connection with the hook of the electric hoist (101).

4. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 3, wherein, One side of the operable door (202) forms a hinge connection with the gas cylinder hanging basket (2) on the corresponding side of the notch (201) through a hinge member (203), and the other side of the operable door (202) forms a detachable bolt locking connection with the gas cylinder hanging basket (2) on the corresponding other side of the notch (201) through a bolt (204).

5. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 4, characterized in that, The number of the hinge members (203) is not less than two, and the hinge members (203) are symmetrically arranged about the middle position of the operable door (202).

6. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 5, wherein, The number of the bolts (204) is not less than two, and the bolts (204) are symmetrically arranged about the middle position of the operable door (202).

7. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 6, wherein, The hanging frame (205) is in a "door" - shaped structure. The hanging frame (205) is vertically arranged at the middle position of the gas cylinder hanging basket (2). The two ends of the hanging frame (205) respectively correspond to the opposite sides of the gas cylinder hanging basket (2) one by one, and the bottom parts of the two ends of the hanging frame (205) respectively form a fixed connection with the top of the middle position of the corresponding gas cylinder hanging basket (2). A lifting ring (206) is arranged at the top of the middle position of the top cross beam of the hanging frame (205), and the lifting ring (206) forms a detachable hanging connection with the hook of the electric hoist (101).

8. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 7, characterized in that, The distance from the top cross beam of the hanging frame (205) to the blue bottom of the gas cylinder hanging basket (2) is greater than the height of the gas cylinder body (5).

9. The leak detection device for simultaneously detecting leaks in multiple gas cylinders according to claim 8, wherein, The gas cylinder bodies (5) are divided into two groups with the hanging frame (205) of the gas cylinder hanging basket (2) as the center, and the two groups of gas cylinder bodies (5) are symmetrically arranged about the hanging frame (205).

10. The leak detection device for simultaneously detecting leaks of multiple gas cylinders according to any one of claims 1 to 9, characterized in that, The lighting mechanism (3) includes a mounting base (301). The mounting base (301) forms a detachable fixed fit with the small gantry (1) through fasteners. On one side of the mounting base (301) close to the immersion pool (4), there is a flexible metal tube (302). At the end of the flexible metal tube (302), there is a lighting lamp (303), and the lighting lamp (303) forms a deformable fixed fit with the mounting base (301) through the flexible metal tube (302).