Movable light source support
The movable light source bracket system addresses illumination inconsistencies by synchronizing light source movement with product movement, ensuring clear imaging and efficient product quality differentiation.
Patent Information
- Application Number
- CN202421457573.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-25
AI Technical Summary
There are blind spots and shadow blocks of light exposure during product movement, resulting in misjudgment of detection and making it difficult to effectively distinguish qualified and unqualified products.
A movable light source bracket is designed to move the light source with the product through the combination of the baffle and the paddle. Combined with the control mechanism and the protective mechanism, ensure that the light source is detected synchronously with the product, and adjust the light source height and angle through the positioning hole and the rotation shaft.
The light source and product are synchronously moved, avoiding the influence of light blind spots and shadows, improving the shooting clarity of the detection camera, making it easier to distinguish qualified and unqualified products, simplifying the adjustment of the light source height and angle, and improving detection efficiency.
Smart Images

Figure CN223107599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vision detection light source brackets, in particular to a movable light source bracket. Background Technique
[0002] During the processing of products, it is necessary to detect whether there are defects in the products. When detecting the products, some can be detected by irradiating the products with natural light and then taking pictures with a detection camera; however, there will be a situation of insufficient light, which will cause misjudgment in the detection during the process of the detection camera taking pictures, and is not conducive to the production quality of the products.
[0003] According to a light source bracket described in the patent with the publication number CN219810827U, it is installed on the outer side of the protective cover on the same side as the missing strip vision detection camera through a fixed bracket. By adjusting the position of the bolt on the rotating bracket in the waist-shaped hole, the horizontal adjustment of the light source can be realized; by rotating the rotating bracket itself, the irradiation angle of the light source can be adjusted; by adjusting the up and down position of the fixed light source, the vertical adjustment of the light source can be realized, and the horizontal direction, vertical direction and irradiation angle of the light source can be adjusted according to the actual installation situation on site.
[0004] This device only irradiates the products at the same position on the conveyor belt. However, the products will move along with the conveyor belt. During the process of the light source irradiating the products, there will be a blind area of light irradiation as the products move, and the products will also form shadows due to angle occlusion and the like during movement, resulting in misjudgment in the detection process during shooting, which is not conducive to separating qualified products from unqualified products and is not convenient for improving the quality of products. Content of the Utility Model
[0005] Aiming at the above problems, a movable light source bracket is provided, which solves the problem of unclear light source irradiation during product movement through a control mechanism.
[0006] To solve the problems of the prior art, the utility model provides a movable light source bracket, which includes a mounting base and a support frame arranged on the mounting base. The support frame is used to install the light source. The support frame is provided with a plurality of paddles that cooperate with the baffles on the conveyor belt. The paddles are used to drive the support frame to move relative to the products in the feeding direction at rest. The mounting base is provided with a control mechanism, and the control mechanism is used to drive the paddles to avoid the baffles when the support frame moves to the end of the mounting base. The mounting base is also provided with a first return spring for driving the support frame to perform a reset movement in the direction opposite to the feeding direction.
[0007] Preferably, the control mechanism includes a trigger plate, a resistance block, a pulling rope, a second reset spring and a third reset spring; the trigger plate is installed at the end of the mounting seat; the resistance block is slidably arranged inside the support frame and cooperates with the trigger plate, and the support frame is provided with a second reset spring for driving the resistance block to reset in the opposite direction of the feeding when the support frame performs a reset movement in the opposite direction of the feeding; one end of the pulling rope is connected to the resistance block, and the other end is connected to the paddle, and the support frame is provided with a third reset spring for driving the paddle to perform a reset movement in the direction away from the conveyor belt.
[0008] Preferably, the mounting seat is provided with a protection mechanism, and the protection mechanism is used to buffer the collision between the support frame and the inner wall of the mounting seat when the support frame performs a reset movement in the opposite direction of the material feeding.
[0009] Preferably, the light source is mounted on a mounting plate, and the support frame is provided with a plurality of positioning holes for adjusting the mounting height of the mounting plate.
[0010] Preferably, the mounting plate is provided with a rotating shaft, and the light source is hingedly engaged with the rotating shaft.
[0011] Preferably, a protrusion protruding toward the blocking piece is provided at the end edge of the paddle, and the center of the protrusion contacts the blocking piece.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The utility model is provided with a baffle and a paddle, which are moved by a conveyor belt to cooperate with the paddle to drive the support frame to perform relatively static movement with the product, so that the light source can move with the product, which is convenient for the detection camera to take clearer pictures of the product, and it is convenient to separate qualified products from unqualified products, avoiding shadows or blind spots between the light and the product during shooting that affect the shooting.
[0014] 2. The utility model is provided with a positioning hole for adjusting the installation height of the light source, so as to adapt to products of different sizes. When the brightness required for the inspected product is not high, the installation height of the light source can be increased; when the product to be inspected requires a higher brightness, the installation height of the light source can be lowered. The operation is simple, which is convenient for the operator to adjust the height of the light source and improves the work efficiency.
[0015] 3. The utility model is provided with a mounting plate, the side of which is hinged with the light source. The irradiation angle can be adjusted by rotating the light source. When different types of products are tested, the sizes of the products are different, and the required irradiation angles of the light source are also different. When the irradiation angle needs to be adjusted, only the light source needs to be rotated, which is convenient for the operator to make adjustments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structure diagram of a movable light source bracketFigure 1 .
[0017] Figure 2 Schematic three - dimensional structure of a movable light source bracket Figure 2 .
[0018] Figure 3 Top - view schematic of a movable light source bracket.
[0019] Figure 4 Schematic three - dimensional structure of one side of a movable light source bracket
[0020] Figure 5 Schematic three - dimensional structure of the other side of a movable light source bracket
[0021] Figure 6 Side - view schematic of a movable light source bracket
[0022] Figure 7 Schematic of the A - A cross - section of a movable light source bracket Figure 1 .
[0023] Figure 8 Schematic of the A - A cross - section of a movable light source bracket Figure 2 .
[0024] In the figure, the reference numerals are: 101, mounting base; 102, support frame; 103, retaining piece; 104, shifting piece; 105, trigger plate; 106, abutting plate; 107, pulling rope; 108, mounting plate; 109, support column; 110, first return spring. Detailed implementation manners
[0025] To further understand the features, technical means, specific purposes and functions achieved by the present utility model, the present utility model will be further described in detail below in conjunction with the drawings and specific implementation manners.
[0026] Refer to Figures 1-8 : A movable light source bracket, including a mounting base 101 and a support frame 102 provided on the mounting base 101. The support frame 102 is used to mount a light source. The support frame 102 is provided with a plurality of shifting pieces 104 that cooperate with the retaining pieces 103 on the conveyor belt. The shifting pieces 104 are used to drive the support frame 102 to perform a relative static movement with the product along the material conveying direction. The mounting base 101 is provided with a control mechanism, and the control mechanism is used to drive the shifting piece 104 to avoid the retaining piece 103 when the support frame 102 moves to the end of the mounting base 101. The mounting base 101 is also provided with a first return spring 110 for driving the support frame 102 to perform a reset movement in the opposite direction of the material conveying.
[0027] The mounting seat 101 is used to support the sliding of the support frame 102, and the support frame 102 is used to install the light source. The light source is used to provide light for the product, so that the detection camera can take pictures of the product and distinguish qualified products from unqualified products. The conveyor belt places several products in sequence, and a baffle 103 is provided on one side of the product on the conveyor belt. When the conveyor belt moves, the baffle 103 is driven to move. The mounting seat 101 is provided with a support frame 102 for sliding. The mounting seat 101 is provided with a receiving groove on the side close to the conveyor belt, and the support frame 102 is provided with a paddle 104 on the side close to the conveyor belt. One end of the paddle 104 is slidably matched with the receiving groove When the baffle 103 encounters the paddle 104, it drives the paddle 104 to perform relative static movement with the product. When the paddle 104 moves to the end of the mounting seat 101, it triggers the control component to drive the paddle 104 to avoid the baffle 103. The first reset spring 110 drives the support frame 102 to reset. At this time, the control component drives the paddle 104 to reset, and continues to drive the paddle 104 to reciprocate through the next baffle 103. In this way, the light source can move with the product, provide light source for the product, and facilitate the detection camera to take pictures of the product, thereby improving the quality of product detection.
[0028] Reference Figures 3-8 : The control mechanism includes a trigger plate 105, a resistance block 106, a pulling rope 107, a second reset spring and a third reset spring; the trigger plate 105 is installed at the end of the mounting seat 101; the resistance block 106 is slidably arranged inside the support frame 102 and cooperates with the trigger plate 105, and the support frame 102 is provided with a second reset spring for driving the resistance block 106 to reset in the opposite direction of the feeding when the support frame performs a reset movement in the opposite direction of the feeding; one end of the pulling rope 107 is connected to the resistance block 106, and the other end is connected to the paddle 104, and the support frame 102 is provided with a third reset spring for driving the paddle 104 to reset in the direction away from the conveyor belt.
[0029] When the paddle 104 moves to the end of the mounting base 101, the contact block 106 slidably arranged on the side of the support frame 101 close to the end of the mounting base 101 contacts the trigger plate 105. The trigger plate 105 pushes against the contact block 106, causing the contact block 106 to retract, driving the pulling rope 107 to move. The pulling rope 107 drives the paddle 104 to retract and unlock from the retaining piece 103. At this time, the first return spring drives the support frame 102 to reset, the second return spring drives the contact block 106 to reset, and the third return spring drives the paddle 104 to reset and cooperate with the next retaining piece 103. The distance between the trigger plate 105 and the contact block 106 can be adjusted by the length of the bolt-mounted trigger plate 105. When the first return spring 110 is used for a long time, it is necessary to continuously reduce the distance between the trigger plate 105 and the contact block 106 to trigger the contact block 106 to drive the pulling rope 107 to move, so that the retaining piece 103 and the paddle 104 are unlocked.
[0030] Refer to Figures 4-5 : The mounting base 101 is provided with a protection mechanism for buffering the collision with the inner wall of the mounting base 101 when the support frame 102 moves in the reverse direction of the material conveying for reset.
[0031] The protection mechanism includes a damping spring arranged between the mounting base 101 and the support frame 102 away from the end of the mounting base 101. By setting a pre-tightening force between the mounting base 101 and the support frame 102, the friction force of the sliding between the mounting base 101 and the support frame 102 is increased, the stability of the movement of the support frame 102 during reset is improved, the reset speed of the support frame 102 is slowed down, so as to reduce the collision force of the support frame 102 on the mounting base 101, and the service life of the equipment is improved.
[0032] Refer to Figures 4-6 : The light source is installed on the mounting plate 108, and the support frame 102 is provided with a plurality of positioning holes for adjusting the installation height of the mounting plate 108.
[0033] The installation height of the light source can be adjusted by installing the mounting plate 108 of the light source in the positioning holes at different heights, which is convenient for adapting to products of different sizes. When the brightness required for the detected product is not high, the installation height of the light source can be adjusted upwards. When the detected product requires a higher brightness, the installation height of the light source can be reduced. And this installation process is disassembled and assembled by bolts, with simple operation, which is convenient for the staff to adjust the height.
[0034] Refer to Figures 4-5 : The mounting plate 108 is provided with a rotating shaft, and the light source is hinged with the rotating shaft.
[0035] The side of the mounting plate 108 is hinged with the light source, and the irradiation angle can be adjusted by rotating the light source. When detecting different types of products, the sizes of the products are different, and the required light source irradiation angles are also different. When the irradiation angle needs to be adjusted, only the light source needs to be rotated, which is convenient for the operator to perform the adjustment work. Such adjustment operation is simple and improves work efficiency.
[0036] Refer to Figures 1-5 : A convex block protruding towards the baffle 103 is provided at the end edge of the dial 104, and the center of the convex block is in contact with the baffle 103.
[0037] The dial 104 is provided with a convex block in contact with the baffle 103. When the dial 104 retracts, since the protruding part of the dial 103 contacts the baffle 103, it is convenient for the dial 103 not to be interfered by the baffle 103 during retraction, and unnecessary damage to the baffle 103 or the dial 104 is avoided.
[0038] The above embodiments only represent one or several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the appended claims.
Claims
1. A movable light source bracket, comprising a mounting base (101) and a support frame (102) provided on the mounting base (101), wherein the support frame (102) is used to mount a light source, and is characterized in that, The support frame (102) is provided with a plurality of paddles (104) which cooperate with the baffles (103) on the conveyor belt, and the paddles (104) are used to drive the support frame (102) to perform a relative static movement with the product along the feeding direction. The mounting seat (101) is provided with a control mechanism, and the control mechanism is used to drive the paddles (104) to avoid the baffles (103) when the support frame (102) moves to the end of the mounting seat (101). The mounting seat (101) is also provided with a first reset spring (110) for driving the support frame (102) to perform a reset movement in the opposite direction of the feeding direction.
2. The movable light source bracket according to claim 1, characterized in that, The control mechanism comprises a trigger plate (105), a resisting block (106), a pulling rope (107), a second return spring and a third return spring; The trigger plate (105) is mounted on the end of the mounting seat (101); The resistance block (106) is slidably arranged inside the support frame (102) and cooperates with the trigger plate (105); the support frame (102) is provided with a second reset spring for driving the resistance block (106) to reset in the opposite direction of the feeding when the support frame performs a reset movement in the opposite direction of the feeding; One end of the pulling rope (107) is connected to the resistance block (106), and the other end is connected to the paddle (104). The support frame (102) is provided with a third reset spring for driving the paddle (104) to perform a reset movement in a direction away from the conveyor belt.
3. The movable light source bracket according to claim 2, wherein The mounting seat (101) is provided with a protection mechanism, which is used to buffer the collision between the support frame (102) and the inner wall of the mounting seat (101) when the support frame (102) performs a reset movement in the opposite direction of the material feeding.
4. A movable light source bracket according to claim 3, characterized in that, The light source is mounted on the mounting plate (108), and the support frame (102) is provided with a plurality of positioning holes for adjusting the mounting height of the mounting plate (108).
5. The movable light source bracket according to claim 4, wherein The mounting plate (108) is provided with a rotating shaft, and the light source is hingedly matched with the rotating shaft.
6. The movable light source bracket according to claim 2, characterized in that, The end edge of the paddle (104) is provided with a convex block protruding toward the blocking piece (103), and the center of the convex block is in contact with the blocking piece (103).
Citation Information
Patent Citations
Light source support
CN219810827U