Camera unit for detecting bottom and edges of chip assembly
The camera unit with a rotating mechanism and adjustable lighting system addresses the challenge of incomplete chip edge detection by capturing images from multiple angles and providing uniform lighting, ensuring comprehensive and high-quality imaging.
Patent Information
- Application Number
- CN202421685143.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing detection cameras are unable to accurately capture images of the edges of the chip, resulting in insufficient detection of the edge quality of the chip, affecting the overall performance and reliability of the chip.
The camera unit is adopted, including a mounting plate, a fill light assembly and a swing drive assembly, and the angle of the camera is changed by rotating and swinging the drive assembly, and combined with the fill light assembly, it provides a uniform light source to achieve the bottom surface and edges of the multi-angle shooting chip assembly.
Accurate image capture of the bottom surface and edges of the chip assembly is achieved, avoiding detection blind spots from a single viewing angle, and improving shooting quality and detection accuracy.
Smart Images

Figure CN223107665U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chip detection, and relates to a camera unit for detecting the bottom surface and edges of a chip component. Background Art
[0002] After the chip is produced, it is necessary to detect the bottom surface and edges of the chip to determine whether there are defects in the chip. Usually, a detection camera is used to take pictures of the bottom surface of the chip. However, in order to better capture the image when the detection camera takes pictures, the lens of the detection camera often faces the bottom surface of the chip directly. This results in the detection camera being unable to accurately capture the image of the chip edge, making it impossible to effectively detect the chip edge. The quality of the chip edge has an important impact on the overall performance and reliability of the chip. Minor damage or deformation of the edge may cause problems during chip packaging, soldering, etc., thereby affecting the stability and lifespan of the chip. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a camera unit for detecting the bottom surface and edges of a chip component in view of the above problems.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A camera unit for detecting the bottom surface and edges of a chip component includes a mounting plate. A light supplement component is provided on the mounting plate. A camera is provided below the light supplement component. A rotating part and a swing driving component capable of driving the mounting plate to swing around the rotation center of the rotating part so as to change the shooting angle of the camera are provided on the mounting plate.
[0006] The camera on the mounting plate can take pictures of the bottom surface of the chip component. The swing driving component can drive the mounting plate to swing around the rotation center of the rotating part so as to change the shooting angle of the camera, enabling the camera to take pictures of the edges of the chip component. The camera can take pictures of the bottom surface and edges of the chip component from different angles, accurately capturing the images of the bottom surface and edges of the chip component. Multi-angle shooting avoids detection blind spots that may be caused by a single perspective. The light supplement component above the camera can provide a uniform light source for the camera, thereby improving the shooting quality of the camera.
[0007] In the above camera unit for detecting the bottom surface and edges of a chip component, the rotating part includes a rotating shaft provided on the mounting plate and capable of being arranged on a rotating seat;
[0008] Alternatively, the rotating part includes a rotating hole provided on the mounting plate.
[0009] The swing driving component can drive the mounting plate to swing around the rotating shaft so as to change the shooting angle of the camera;
[0010] Alternatively, the swing drive assembly can drive the mounting plate to swing around the rotation center of the rotation hole, thereby changing the imaging angle of the imager.
[0011] In the above imaging unit for detecting the bottom surface and edges of the chip component, the swing drive assembly includes a drive cylinder provided on one side of the mounting plate and capable of driving the mounting plate to swing around the rotation center of the rotation part. One end of the drive shaft of the drive cylinder is hinged to the mounting plate and is offset from the rotation center, and the other end of the drive cylinder is provided with a drive cylinder hinge seat.
[0012] The telescopic movement of the drive shaft of the drive cylinder can drive the mounting plate to swing around the rotation center of the rotation part, thereby changing the imaging angle of the imager.
[0013] In the above imaging unit for detecting the bottom surface and edges of the chip component, the drive cylinder hinge seat is arranged on the drive cylinder connecting seat, and a swing stroke control assembly is provided between the drive cylinder connecting seat and the mounting plate.
[0014] The swing stroke control assembly plays a role of stroke limit when the mounting plate swings, and can accurately control the swing amplitude of the mounting plate to control the imaging angle of the imager, so that the imager can accurately capture the images of the bottom surface and edges of the chip component.
[0015] In the above imaging unit for detecting the bottom surface and edges of the chip component, the swing stroke control assembly includes a large V-shaped stroke limiting block arranged on the drive cylinder connecting seat, and stroke switches are provided at both ends of the large V-shaped stroke limiting block.
[0016] The stroke switches at both ends of the large V-shaped stroke limiting block play a role of stroke limit when the mounting plate swings, and can accurately control the swing amplitude of the mounting plate to control the imaging angle of the imager, so that the imager can accurately capture the images of the bottom surface and edges of the chip component.
[0017] In the above imaging unit for detecting the bottom surface and edges of the chip component, the swing drive assembly includes a drive motor, and the drive motor is connected to the rotating shaft or the rotation hole.
[0018] The drive motor can drive the mounting plate to swing around the rotation center of the rotating shaft or the rotation hole, thereby changing the imaging angle of the imager.
[0019] In the above imaging unit for detecting the bottom surface and edges of the chip component, the light supplement assembly includes a light supplement seat, an imaging hole is provided on the light supplement seat, an annular reflective lamp shade is provided in the imaging hole, and four strip-shaped light sources are provided on the top surface of the light supplement seat and are distributed along the circumferential direction of the imaging hole.
[0020] The light emitted by the strip-shaped light sources can provide a uniform light source for the imager through the annular reflective lamp shade, thereby improving the shooting quality of the imager.
[0021] In the above-mentioned camera unit for detecting the bottom surface and edges of a chip component, the camera includes a camera body, and the camera body is connected to a mounting plate through a camera base. A camera base height adjustment structure is provided between the camera base and the mounting plate; a fill light base height adjustment structure is provided between the fill light base and the mounting plate.
[0022] The camera base height adjustment structure between the camera base and the mounting plate can flexibly adjust the height of the camera; the fill light base height adjustment structure between the fill light base and the mounting plate can flexibly adjust the height of the annular reflective lamp shade.
[0023] In the above-mentioned camera unit for detecting the bottom surface and edges of a chip component, there are at least two parallel mounting plates, and adjacent mounting plates are linked by a synchronizing rod. The end of the synchronizing rod is connected to its respective mounting plate through a hinge structure, and the hinge point deviates from the rotation center of the mounting plate.
[0024] Adjacent mounting plates are linked by a synchronizing rod, and a swing driving assembly can synchronously drive each mounting plate to swing around the rotation center of its respective rotating part, thereby changing the shooting angle of each camera so that each camera can shoot the edges of its corresponding chip component.
[0025] In the above-mentioned camera unit for detecting the bottom surface and edges of a chip component, the end of the synchronizing rod is hinged to the mounting plate through a synchronizing rod connector, and a length adjustment structure is provided between at least one end of the synchronizing rod connector and the synchronizing rod.
[0026] The angle between adjacent mounting plates can be flexibly adjusted through the length adjustment structure between the synchronizing rod connector and the synchronizing rod to meet different shooting requirements.
[0027] Compared with the existing technology, the advantages of the present utility model are as follows: 1. The camera can shoot the bottom surface and edges of the chip component from different angles, and can accurately capture the images of the bottom surface and edges of the chip component. Multi-angle shooting avoids detection blind spots that may be caused by a single perspective. 2. The fill light component can provide a uniform light source for the camera, improving the shooting quality of the camera. 3. The shooting angle of the camera can be accurately controlled. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a use state diagram provided by the present utility model;
[0029] Figure 2 is a schematic diagram of the overall structure provided by the present utility model;
[0030] Figure 3 is a schematic diagram of the structure of the rotating part;
[0031] Figure 4 is a schematic diagram of the structure of the swing driving assembly;
[0032] Figure 5 is the front view provided by the present utility model;
[0033] Figure 6 is the schematic structural diagram of the rotating part in the second embodiment.
[0034] In the figure, there are mounting plate 1, supplementary light assembly 2, camera 3, rotating part 4, swing driving assembly 5, rotating base 6, rotating shaft 7, rotating hole 8, driving cylinder 9, driving cylinder hinge seat 10, driving cylinder connecting seat 11, swing stroke control assembly 12, large V-shaped stroke limiting block 13, travel switch 14, adjusting inclined plane 15, position adjusting fixing hole 16, supplementary light seat 17, camera hole 18, annular reflecting lamp shade 19, strip light source 20, strip lamp 21, strip lamp seat 22, arc groove 23, camera 24, camera seat 25, camera seat height adjusting structure 26, supplementary light seat height adjusting structure 27, synchronizing rod 28, synchronizing rod connecting head 29, length adjusting structure 30. Specific embodiments
[0035] Embodiment 1
[0036] As Figures 1 - 5 shown, a camera unit for detecting the bottom surface and edges of a chip component includes a mounting plate 1, a supplementary light assembly 2 is provided on the mounting plate 1, a camera 3 is provided below the supplementary light assembly 2, a rotating part 4 and a swing driving assembly 5 capable of driving the mounting plate 1 to swing around the rotation center of the rotating part 4 so as to change the shooting angle of the camera 3 are provided on the mounting plate 1.
[0037] In the present utility model, the camera 3 on the mounting plate 1 can shoot the bottom surface of the chip component, and the swing driving assembly 5 can drive the mounting plate 1 to swing around the rotation center of the rotating part 4 so as to change the shooting angle of the camera 3, enabling the camera 3 to shoot the edges of the chip component. The camera 3 can shoot the bottom surface and edges of the chip component from different angles, and can accurately capture the images of the bottom surface and edges of the chip component. Shooting from multiple angles avoids the detection blind spots that may be caused by a single viewing angle.
[0038] The supplementary light assembly 2 above the camera 3 can provide a uniform light source for the camera 3, thereby improving the shooting quality of the camera 3.
[0039] Specifically, in combination with Figure 3 shown, the rotating part 4 includes a rotating shaft 7 provided on the mounting plate 1 and capable of being arranged on the rotating base 6.
[0040] The rotating shaft 7 is arranged on the rotating base 6, and a bearing is provided between the rotating base 6 and the rotating shaft 7.
[0041] The swing driving assembly 5 can drive the mounting plate 1 to swing around the rotating shaft 7 so as to change the shooting angle of the camera 3.
[0042] Specifically, as shown in combination with Figures 2 - 5 shown, the swing drive assembly 5 includes a drive cylinder 9 disposed on one side of the mounting plate 1 capable of driving the mounting plate 1 to swing about the rotation center of the rotating portion 4. One end of the drive shaft of the drive cylinder 9 is hinged to the mounting plate 1 and is offset from the rotation center, and a drive cylinder hinge seat 10 is provided at the other end of the drive cylinder 9.
[0043] The drive shaft of the drive cylinder 9 is hinged to the mounting plate 1 and is offset from the rotation center. The telescopic movement of the drive shaft of the drive cylinder 9 can drive the mounting plate 1 to swing about the rotation center of the rotating portion 4, thereby changing the imaging angle of the imager 3.
[0044] Specifically, as shown in combination with Figures 2 - 5 shown, the drive cylinder hinge seat 10 is disposed on the drive cylinder connection seat 11, and a swing stroke control assembly 12 is provided between the drive cylinder connection seat 11 and the mounting plate 1.
[0045] The swing stroke control assembly 12 between the drive cylinder connection seat 11 and the mounting plate 1 plays a role of stroke limit when the mounting plate 1 swings, and can accurately control the swing amplitude of the mounting plate 1 to control the imaging angle of the imager 3, so that the imager 3 can accurately capture images of the bottom surface and edges of the chip assembly.
[0046] Specifically, as shown in combination with Figures 2 - 5 shown, the swing stroke control assembly 12 includes a large V-shaped stroke limiting block 13 disposed on the drive cylinder connection seat 11, and stroke switches 14 are provided at both ends of the large V-shaped stroke limiting block 13.
[0047] An adjusting inclined surface 15 is provided at the lower end of the large V-shaped stroke limiting block 13, and a number of position adjusting fixing holes 16 are respectively provided on the upper end of the large V-shaped stroke limiting block 13 and the adjusting inclined surface 15. The stroke switches 14 are fixed in the position adjusting fixing holes 16. The stroke switches 14 can be adjusted flexibly.
[0048] The stroke switches 14 at both ends of the large V-shaped stroke limiting block 13 play a role of stroke limit when the mounting plate 1 swings, and can accurately control the swing amplitude of the mounting plate 1 to control the imaging angle of the imager 3, so that the imager 3 can accurately capture images of the bottom surface and edges of the chip assembly.
[0049] Specifically, as shown in combination with Figures 2 - 4 shown, the supplementary light assembly 2 includes a supplementary light seat 17. A camera hole 18 is provided on the supplementary light seat 17, and an annular reflecting lamp shade 19 is provided in the camera hole 18. Four strip-shaped light sources 20 are provided on the top surface of the supplementary light seat 17 and are distributed along the circumferential direction of the camera hole 18.
[0050] The light emitted by the strip-shaped light sources 20 can provide a uniform light source for the imager 3 through the annular reflecting lamp shade 19, thereby improving the shooting quality of the imager 3.
[0051] The strip light source 20 includes a strip lamp 21 and a strip lamp base 22. The strip lamp 21 is hinged to the strip lamp base 22. An arc-shaped groove 23 is provided at a position on the strip lamp base 22 deviating from the rotation center. A slider is provided in the arc-shaped groove 23, and the slider is fixed to the end of the strip lamp 21.
[0052] The slider on the strip lamp 21 is slidably engaged with the arc-shaped groove 23 on the strip lamp base 22, so that the strip lamp 21 can slide within the strip lamp base 22 to change the angle of the light source emitted by the strip lamp 21.
[0053] Specifically, in combination with Figure 2 、 Figure 4 and Figure 5 as shown, the camera 3 includes a camera 24. The camera 24 is connected to the mounting plate 1 through a camera base 25. A camera base height adjustment structure 26 is provided between the camera base 25 and the mounting plate 1; a fill light base height adjustment structure 27 is provided between the fill light base 17 and the mounting plate 1.
[0054] The camera base height adjustment structure 26 between the camera base 25 and the mounting plate 1 can flexibly adjust the height of the camera 24; the fill light base height adjustment structure 27 between the fill light base 17 and the mounting plate 1 can flexibly adjust the height of the annular reflector cover 19.
[0055] Specifically, in combination with Figures 2 - 5 as shown, there are at least two mounting plates 1 and they are parallel to each other. Adjacent mounting plates 1 are linked by a synchronous rod 28. The end of the synchronous rod 28 is connected to its respective mounting plate 1 through a hinge structure, and the hinge point deviates from the rotation center of the mounting plate 1.
[0056] Adjacent mounting plates 1 are linked by a synchronous rod 28. The swing drive assembly 5 can synchronously drive each mounting plate 1 to swing around the rotation center of its respective rotating part 4, so as to change the imaging angle of each camera 3 so that each camera 3 can photograph the edge of its corresponding chip component.
[0057] Specifically, in combination with Figures 2 - 5 as shown, the end of the synchronous rod 28 is hinged to the mounting plate 1 through a synchronous rod connector 29. A length adjustment structure 30 is provided between at least one end of the synchronous rod connector 29 and the synchronous rod 28.
[0058] Through the length adjustment structure 30 between the synchronous rod connector 29 and the synchronous rod 28, the angle between adjacent mounting plates 1 can be flexibly adjusted to meet different shooting requirements.
[0059] Specifically, in combination with Figure 2 、 Figure 4 and Figure 5 as shown, the length adjustment structure 30 includes a threaded structure provided between the synchronous rod connector 29 and the synchronous rod 28.
[0060] In this embodiment, both ends have threads with opposite directions.
[0061] The working principle of the present utility model is as follows: The camera 3 on the mounting plate 1 can photograph the bottom surface of the chip component. The telescopic movement of the drive shaft of the drive cylinder 9 can drive the mounting plate 1 to swing around the rotation shaft 7, thereby changing the shooting angle of the camera 3 so that the camera 3 can photograph the edge of the chip component; The light emitted by the strip light source 20 provides uniform light for the camera 3 through the annular reflector lamp shade 19.
[0062] The travel switches 14 at both ends of the large V-shaped travel limit block 13 play a role in travel limit when the mounting plate 1 swings, and can accurately control the swing amplitude of the mounting plate 1 to control the shooting angle of the camera 3, so that the camera 3 can accurately capture the images of the bottom surface and edge of the chip component; The adjacent mounting plates 1 are linked by a synchronizing rod 28.
[0063] Embodiment Two
[0064] As Figure 6 shown, the structure and working principle of this embodiment are basically the same as those of Embodiment One, except that the rotating part 4 includes a rotating hole 8 provided on the mounting plate 1.
[0065] The swing drive assembly 5 can drive the mounting plate 1 to swing around the rotation center of the rotating hole 8, thereby changing the shooting angle of the camera 3.
[0066] Embodiment Three
[0067] The structure and working principle of this embodiment are basically the same as those of Embodiment One, except that the swing drive assembly 5 includes a drive motor, and the drive motor is connected to the rotation shaft 7.
[0068] The drive motor is a servo motor or a stepper motor. The drive motor can drive the mounting plate 1 to swing around the rotation shaft 7, thereby changing the shooting angle of the camera 3.
[0069] Embodiment Four
[0070] The structure and working principle of this embodiment are basically the same as those of Embodiment Two, except that the swing drive assembly 5 includes a drive motor, and the drive motor is connected to the rotating hole 8.
[0071] The drive motor is a servo motor or a stepper motor. The drive motor can drive the mounting plate 1 to swing around the rotation center of the rotating hole 8, thereby changing the shooting angle of the camera 3.
[0072] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
[0073] Although terms such as mounting plate 1, supplementary lighting assembly 2, camera 3, rotating part 4, swinging drive assembly 5, rotating base 6, rotating shaft 7, rotating hole 8, drive cylinder 9, drive cylinder hinge seat 10, drive cylinder connection seat 11, swinging stroke control assembly 12, large V-shaped stroke limiting block 13, travel switch 14, adjusting inclined plane 15, position adjusting fixing hole 16, supplementary lighting base 17, camera hole 18, annular reflector lamp shade 19, strip light source 20, strip lamp 21, strip lamp base 22, arc-shaped groove 23, camera 24, camera base 25, camera base height adjusting structure 26, supplementary lighting base height adjusting structure 27, synchronizing rod 28, synchronizing rod connection head 29, length adjusting structure 30, etc. are used more frequently herein, the use of these terms is only for more convenient description and explanation of the essence of the present utility model; interpreting them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. An imaging unit for detecting the bottom surface and edges of a chip component, characterized in that, It includes a mounting plate (1), a supplementary lighting component (2) is provided on the mounting plate (1), a camera (3) is provided below the supplementary lighting component (2), a rotating part (4) and a swinging driving component (5) capable of driving the mounting plate (1) to swing around the rotation center of the rotating part (4) so as to change the imaging angle of the camera (3) are provided on the mounting plate (1).
2. The imaging unit for detecting the bottom surface and edges of a chip component according to claim 1, wherein The rotating part (4) includes a rotating shaft (7) provided on the mounting plate (1) and capable of being arranged on a rotating seat (6); Alternatively, the rotating part (4) includes a rotating hole (8) provided on the mounting plate (1).
3. The imaging unit for detecting the bottom surface and edges of the chip component according to claim 1, wherein The swinging driving component (5) includes a driving cylinder (9) provided on one side of the mounting plate (1) and capable of driving the mounting plate (1) to swing around the rotation center of the rotating part (4). One end of the driving shaft of the driving cylinder (9) is hinged to the mounting plate (1) and is at a position deviating from the rotation center, and a driving cylinder hinge seat (10) is provided at the other end of the driving cylinder (9).
4. The imaging unit for detecting the bottom surface and edges of the chip component according to claim 3, wherein, The driving cylinder hinge seat (10) is arranged on a driving cylinder connecting seat (11), and a swinging stroke control component (12) is provided between the driving cylinder connecting seat (11) and the mounting plate (1).
5. The imaging unit for detecting the bottom surface and edges of a chip component according to claim 4, wherein, The swinging stroke control component (12) includes a large V-shaped stroke limiting block (13) arranged on the driving cylinder connecting seat (11), and stroke switches (14) are provided at both ends of the large V-shaped stroke limiting block (13).
6. The imaging unit for detecting the bottom surface and edges of a chip component according to claim 2, wherein, The swinging driving component (5) includes a driving motor, and the driving motor is connected to the rotating shaft (7) or the rotating hole (8).
7. The imaging unit for detecting the bottom surface and edges of the chip component according to claim 1, characterized in that, The supplementary lighting component (2) includes a supplementary lighting seat (17), an imaging hole (18) is provided on the supplementary lighting seat (17), an annular reflecting lamp shade (19) is arranged in the imaging hole (18), and four strip-shaped light sources (20) distributed along the circumferential direction of the imaging hole (18) are provided on the top surface of the supplementary lighting seat (17).
8. The imaging unit for detecting the bottom surface and edges of the chip component according to claim 7, wherein, The camera (3) includes a camera (24), the camera (24) is connected to the mounting plate (1) through a camera seat (25), and a camera seat height adjusting structure (26) is provided between the camera seat (25) and the mounting plate (1); a supplementary lighting seat height adjusting structure (27) is provided between the supplementary lighting seat (17) and the mounting plate (1).
9. The imaging unit for detecting the bottom surface and edges of the chip component according to any one of claims 1-8, characterized in that, There are at least two mounting plates (1) and they are parallel to each other. Adjacent mounting plates (1) are linked by a synchronizing rod (28). The ends of the synchronizing rod (28) are connected to their respective mounting plates (1) through hinge structures, and the hinge points deviate from the rotation center of the mounting plate (1).
10. The imaging unit for detecting the bottom surface and edges of a chip component according to claim 9, characterized in that, The ends of the synchronizing rod (28) are hinged to the mounting plate (1) through synchronizing rod connectors (29), and a length adjusting structure (30) is provided between the synchronizing rod connector (29) at least at one end and the synchronizing rod (28).