Optical fiber and cable processing cutting machine with function of assisting in receiving and cleaning

The fiber optic cable cutting machine integrates a cleaning and vacuum system to address dust and debris accumulation, improving processing efficiency and product quality by ensuring precise and continuous cable transfer.

CN223108110UActive Publication Date: 2025-07-15GUANGDONG HAIWEIGUANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422357261.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Traditional fiber optic cable processing equipment lacks effective dust and debris cleaning structure during cutting, resulting in equipment wear, product quality decline and production efficiency.

Method used

A cutting machine with auxiliary material cleaning function is designed, including a roller brush roller to clean dust, a vacuum cleaner component absorbs debris, and the rapid collection and transfer of optical fiber cables are achieved through the coordinated work of mechanical components.

Benefits of technology

It improves the efficiency and quality of fiber optic cable processing, reduces equipment wear, and ensures product cleanliness and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting processing of optical fibers and cables, and discloses an optical fiber and cable processing cutting machine with an auxiliary receiving cleaning function, which comprises a cabinet, a driving motor group is fixedly connected to the top of the inner wall of the cabinet, a rolling brush roller is fixedly connected to the output end of the driving motor group, and a base table is fixedly connected to the bottom of the inner wall of the cabinet. And one end of the rolling brush roller is rotationally connected to the upper surface of the base table, a support is fixedly connected to the top of the base table, an air cylinder is fixedly connected to the top of the inner wall of the machine cabinet, and a cutter is fixedly connected to the output end of the air cylinder. According to the utility model, the optical fiber cable is assisted by the support and the separator positioning holes, the cylinder drives the cutter to cut the cable, the driving motor set drives the rolling brush roller to rotate to clean dust and chippings on the surface of the cable, and the exhaust fan of the collection bin at the side of the base station generates negative pressure to absorb the dust and chippings to the collection bin. The problem that dust and chippings generated in the machining process are difficult to clean and collect is solved, and the machining efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting and processing of optical fiber cables, in particular to a cutting machine for processing optical fiber cables with auxiliary material receiving and cleaning functions. Background Art

[0002] In the current rapidly developing field of optical fiber cable processing, the cutting machine plays a crucial role. It is a key device for processing the original optical fiber cable materials into products that meet specific specifications. With the continuous progress of related industries and the gradual increase in requirements for product quality and production efficiency, the simple cutting function alone can no longer meet the needs of modern production. Now, the equipment is required to not only complete the cutting task efficiently and accurately but also integrate multiple auxiliary functions. Among them, the auxiliary material receiving function can ensure that the processed materials can be collected and transferred orderly and efficiently, avoiding the chaos and loss of materials; while the cleaning function can timely handle impurities such as dust and debris generated during the processing, keeping the equipment clean and the processing environment hygienic, thereby avoiding the adverse effects of impurities on product quality. The cutting machine for processing optical fiber cables with auxiliary material receiving and cleaning functions emerges precisely under such industry development trends and market demand backgrounds. It aims to provide a more efficient and high-quality solution for optical fiber cable processing through innovative designs and integrated functions.

[0003] In traditional optical fiber cable processing equipment, its mechanical structure design is relatively simple. Generally, it mainly includes a basic motor and a cutting blade connected thereto. During operation, the motor transmits power to the cutting blade through a transmission device (such as a belt, gear, etc.), causing the cutting blade to move linearly along a specific track to perform the cutting operation on the optical fiber cable. Although this cutting method can complete the basic cutting task, during the entire processing process, there is no dedicated cleaning structure for the generated dust and debris. Most traditional equipment just allows these dust and debris to scatter naturally or relies on manual cleaning at regular intervals.

[0004] However, due to the lack of effective cleaning in the actual production and use process of this traditional processing equipment, a large amount of dust and debris generated during the processing of optical fiber cables are difficult to be cleaned and collected in a timely manner. These dust and debris will gradually accumulate inside the equipment. On the one hand, they will enter some key moving parts of the equipment (such as tracks, transmission devices, etc.), increasing the friction between parts, thereby affecting the normal operation of the equipment and causing problems such as jamming and reduced accuracy of the equipment; on the other hand, these impurities will also adhere to the optical fiber cables being processed, damaging the surface quality of the products and reducing the performance and quality of the products, ultimately resulting in low efficiency of the entire processing process and the inability to effectively guarantee the product quality. Therefore, a cutting machine for processing optical fiber cables with auxiliary material receiving and cleaning functions is proposed to solve the above problems. Summary of the Utility Model

[0005] To make up for the above deficiencies, the present utility model provides a cutting machine for fiber optic cable processing with auxiliary material collection and cleaning, aiming to improve the problem that dust and debris generated during processing in the prior art are difficult to clean and collect.

[0006] To achieve the above object, the present utility model adopts the following technical solutions: A cutting machine for fiber optic cable processing with auxiliary material collection and cleaning, including a cabinet. Threading holes are provided on both the left and right side walls of the cabinet. A driving motor group is fixedly connected to the top inner wall of the cabinet. The output end of the driving motor group is fixedly connected to a rolling brush roller. A base is fixedly connected to the bottom inner wall of the cabinet. One end of the rolling brush roller is rotatably connected to the upper surface of the base. A bracket is fixedly connected to the top of the base, and the brackets are arranged in an array on the upper surface of the base. A cylinder is fixedly connected to the top inner wall of the cabinet. The output end of the cylinder is fixedly connected to a cutter. Partition plates are provided on both sides of the cutter, and the bottom of the partition plates is fixedly connected to the top of the base. Positioning holes are provided on the side walls of the partition plates. A dust suction component is arranged inside the cabinet, and the dust suction component is used to absorb impurities such as dust and debris inside the cabinet.

[0007] Optionally, the dust suction component includes a collection tank, the collection tank is arranged on the side wall of the base, a collection bin is fixedly connected to the side wall of the collection tank, the collection bin passes through the inside of the cabinet, an exhaust fan is fixedly connected to the top of the collection bin, and a bin door is slidably connected to the side wall of the collection bin.

[0008] Optionally, a cabinet door is slidably connected to the side wall of the cabinet, and a control console is fixedly connected to the top of the cabinet.

[0009] Optionally, a display screen is fixedly connected to the side wall of the control console, control buttons are arranged on the side wall of the display screen, and the control buttons are fixedly connected to the side wall of the control console.

[0010] Optionally, a support arm is fixedly connected to the side wall of the cabinet, a support frame is fixedly connected to the lower surface of the support arm, and the side wall of the support frame is fixedly connected to the side wall of the cabinet.

[0011] Optionally, a second driving motor is fixedly connected to the inside of the support arm, and a rotating column is fixedly connected to the output end of the second driving motor.

[0012] Optionally, a telescopic rod is slidably connected to the inside of the rotating column, and a telescopic plate is fixedly connected to one end of the telescopic rod.

[0013] Optionally, a conveying frame is fixedly connected to the side wall of the cabinet, and rollers are rotatably connected to the inner wall of the conveying frame.

[0014] One or more of the above technical solutions in the cutting machine for fiber optic cable processing with auxiliary material collection and cleaning provided by the embodiments of the present utility model at least have one of the following technical effects:

[0015] 1. In the present utility model, when using the cutting machine for fiber optic cable processing, the fiber optic cable first enters the device through the wire threading hole, is supported by the bracket and enters the partition positioning hole, then the cylinder works to drive the cutter to displace for cable cutting. The cable continues to move forward, between the brush rollers, the drive motor group drives the brush rollers to rotate to clean the dust and debris on the cable surface. At the same time, the exhaust fan in the collection bin on the side of the base works to generate negative pressure, absorb the dust and debris in the device into the collection tank and then into the collection bin, solving the problem that the dust and debris generated during processing are difficult to clean and collect, and improving the processing efficiency and quality.

[0016] 2. In the present utility model, in the support arm on the outer wall of the cabinet, the rotation of the drive motor drives the rotating column to rotate, and then the telescopic plate rotates to wind the cable around the outer wall of the telescopic plate. After the cable is cut, the motor stops rotating, the telescopic rod in the rotating column retracts, driving the telescopic plate to displace inward, and the cable loses support and falls onto the roller, and is transferred to the next process as the roller rotates, achieving the effect of rapid collection and transfer of the fiber optic cable, solving the problem of low efficiency of cable collection and transfer, and improving the overall production efficiency and the smoothness of process connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a three-dimensional schematic diagram of the cutting machine for fiber optic cable processing with auxiliary material collection and cleaning proposed by the present utility model;

[0019] Figure 2 It is a schematic diagram of the cabinet structure of the cutting machine for fiber optic cable processing with auxiliary material collection and cleaning proposed by the present utility model;

[0020] Figure 3 It is a schematic diagram of the base structure of the cutting machine for fiber optic cable processing with auxiliary material collection and cleaning proposed by the present utility model;

[0021] Figure 4 It is a schematic diagram of the collection bin structure of the cutting machine for fiber optic cable processing with auxiliary material collection and cleaning proposed by the present utility model;

[0022] Figure 5Schematic diagram of the telescopic plate structure of the cutting machine for optical fiber cable processing with auxiliary material collection and cleaning proposed by the present utility model.

[0023] Among them, the reference numerals in the figure are as follows:

[0024] 1. Cabinet; 2. Console; 3. Cabinet door; 4. Support arm; 5. Conveyor frame; 6. Drive motor set; 7. Brush roller; 8. Base; 9. Bracket; 10. Cylinder; 11. Cutter; 12. Partition; 13. Positioning hole; 14. Collection tank; 15. Collection bin; 16. Exhaust fan; 17. Bin door; 18. Support frame; 19. Drive motor II; 20. Rotating column; 21. Expansion rod; 22. Telescopic plate; 23. Display screen; 24. Control button; 25. Threading hole; 26. Drum. Specific embodiments

[0025] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation of the present utility model.

[0026] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0028] In the embodiments of the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model may be understood according to specific circumstances.

[0029] Refer to Figure 1 - Figure 4, An embodiment provided by the present utility model: A cutting machine for fiber optic cable processing with auxiliary material collection and cleaning, including a cabinet 1. The cabinet 1 is made of cold-rolled steel plate, with high surface flatness and good smoothness. After appropriate surface treatment, such as electrostatic spraying, etc., an aesthetically pleasing and durable appearance effect can be obtained. It is used to protect internal equipment. Threading holes 25 are opened on both the left and right side walls of the cabinet 1. The inner diameter of the threading holes 25 is finely polished and the surface is smooth, which can effectively prevent the fiber optic cable from being scratched during entry. A driving motor group 6 is fixedly connected to the top of the inner wall of the cabinet 1. The driving motor group 6 contains multiple high-efficiency motors, and the output end of each motor is connected to a brush roller 7, which can quickly drive the brush roller 7 to rotate. The output end of the driving motor group 6 is fixedly connected to a brush roller 7. The brush roller 7 is made of nylon, which has high strength, high wear resistance, and chemical corrosion resistance, and can clean the dust on the surface of the fiber optic cable. A base 8 is fixedly connected to the bottom of the inner wall of the cabinet 1. One end of the brush roller 7 is rotatably connected to the upper surface of the base 8. A support 9 is fixedly connected to the top of the base 8. The support 9 is made of aluminum alloy, and its surface is also finely polished. The supports 9 are arranged in an array on the upper surface of the base 8. Through the cooperation of multiple supports 9, the fiber optic cable can be stably supported. A cylinder 10 is fixedly connected to the top of the inner wall of the cabinet 1. The output end of the cylinder 10 is fixedly connected to a cutter 11. The cutter 11 is made of diamond to ensure that it can form neat and uniform scratches on the fiber surface. Partition plates 12 are arranged on both sides of the cutter 11. The bottom of the partition plates 12 is fixedly connected to the top of the base 8. Positioning holes 13 are opened on the side walls of the partition plates 12, which are used to cooperate with the cutter 11 to ensure that the fiber does not move during cutting, thereby ensuring the cutting accuracy. A dust suction component is arranged inside the cabinet 1, which is used to absorb impurities such as dust and debris inside the cabinet 1. The dust suction component includes a collection tank 14, which is arranged on the side wall of the base 8. The port of the collection tank 14 is designed in a horn shape to facilitate expanding the collection area. A collection bin 15 is fixedly connected to the side wall of the collection tank 14. The collection bin 15 passes through the inside of the cabinet 1. An exhaust fan 16 is fixedly connected to the top of the collection bin 15. The exhaust fan 16 can generate negative pressure in the collection bin 15 and the collection tank 14 to suck away the dust, debris and other impurities generated during the cutting process. A cabinet door 17 is slidably connected to the side wall of the collection bin 15, and the cabinet door 17 can be opened to facilitate the staff to clean the inside in a timely manner. A cabinet door 3 is slidably connected to the side wall of the cabinet 1. A control console 2 is fixedly connected to the top of the cabinet 1. The control console 2 can integrate various operation functions of the cutting machine on one operation platform. A display screen 23 is fixedly connected to the side wall of the control console 2. The display screen 23 can display some parameters of the current device. Control buttons 24 are arranged on the side wall of the display screen 23, which are used for precise adjustment of some parameters. The control buttons 24 are fixedly connected to the side wall of the control console 2.

[0030] Specifically, during the processing of optical fiber cables, some fine debris, dust or other impurities may be generated. If these impurities adhere to the surface of the optical fiber cable, they may affect its performance and quality. Therefore, when using a cutting machine for processing optical fiber cables, first, the optical fiber cable will enter the device through the wire threading hole 25 at the front end of the device. Subsequently, the optical fiber cable continues to move forward under the support of the bracket 9. The bracket 9 is made of high-strength aluminum alloy and has undergone special anti-oxidation treatment, featuring light weight, high strength and corrosion resistance. The optical fiber cable then enters the positioning hole 13 inside the partition 12. The partition 12 is made of wear-resistant engineering plastic, and the positioning hole 13 is processed by a high-precision mold to ensure the precise position of the optical fiber cable before cutting. Subsequently, the cylinder 10 located above the device starts to work, driving the cutter 11 to move downward. At the same time, the cylinder 10 inside the base 8 also pushes the cutter 11 to move upward. The base 8 can provide stable support for the internal cylinder 10 and other components. After the cable is cut, the cable continues to move forward. When passing between the brush rollers 7, the drive motor group 6 starts to work, driving all the brush rollers 7 below it to rotate. The surface of the brush rollers 7 is covered with soft and wear-resistant nylon bristles, which can effectively clean the dust and debris on the surface of the cable during rotation. At the same time, the exhaust fan 16 inside the collection bin 15 on the side of the base 8 starts to work. The collection bin 15 is welded by stainless steel plates and has good airtightness. When the exhaust fan 16 works, it generates negative pressure and then absorbs the dust and debris inside the device into the collection trough 14. A layer of electrostatic adsorption material is laid inside the collection trough 14, which can better adsorb dust and debris. Then, the dust and debris enter the collection bin 15, effectively removing these impurities from the device interior, reducing equipment wear, and thus achieving the effect of quickly cleaning and collecting the dust and debris generated during the processing of optical fiber cables.

[0031] Refer to Figure 5, a support arm 4 is fixedly connected to the outer side wall of the cabinet 1. The support arm 4 is forged from high-strength alloy steel material and has undergone special quenching and tempering treatment, possessing excellent strength and toughness, capable of withstanding complex stress environments. The lower surface of the support arm 4 is fixedly connected to a support frame 18. The support frame 18 plays a role in connecting the support arm 4 and the cabinet 1. The side wall of the support frame 18 is fixedly connected to the outer side wall of the cabinet 1. A driving motor two 19 is fixedly connected inside the support arm 4. The output end of the driving motor two 19 is fixedly connected to a rotating column 20. An expansion rod 21 is slidably connected inside the rotating column 20. One end of the expansion rod 21 is fixedly connected to an expansion plate 22. The expansion plate 22 is mainly composed of an aluminum alloy frame, being lightweight and durable. Its surface is covered with a layer of anti-slip rubber material, which can not only increase the friction force on the cable but also avoid scratching the cable. A conveying frame 5 is fixedly connected to the outer side wall of the cabinet 1. A roller 26 is rotatably connected to the inner wall of the conveying frame 5. The roller 26 is a hollow cylinder made of high-strength engineering plastic, and its outer surface is wrapped with a layer of soft silica gel material, which can provide buffering for the cable and reduce cable damage.

[0032] Specifically, the support arm 4 located on the outer side wall of the cabinet 1 plays an important role. Inside the support arm 4, a driving motor two 19 is installed. The driving motor two 19 is a high-precision and high-torque motor. Its rotation drives the rotation of the rotating column 20. The rotation of the rotating column 20 further drives the rotation of the expansion plate 22. During the rotation process, the cable is simultaneously wound around the outer wall of the expansion plate 22. When the cable cutting is completed, the driving motor two 19 stops rotating. At this time, the expansion rod 21 arranged inside the rotating column 20 retracts. The displacement of the expansion rod 21 drives the inward displacement of the expansion plate 22. As the expansion plate 22 contracts inward, the cable loses support and falls onto the roller 26. As the roller 26 rotates, it is transferred to the next process. The entire process from cable winding to transfer is achieved based on the collaborative work of mechanical components. The driving motor two 19 drives the rotation of the rotating column 20, enabling the expansion plate 22 to automatically wind up the cable. After the cutting is completed, the cable can be automatically transferred through the retraction of the expansion rod 21. Such an operation can achieve continuous and high-speed cable collection and transfer, and at the same time, it can also reduce manual intervention and improve production efficiency.

[0033] Working principle: When using a cutting machine for processing optical fiber cables, the optical fiber cables first enter the interior of the device through the wire threading hole 25. Subsequently, under the support of the bracket 9, the optical fiber cables first enter the positioning hole 13 inside the partition plate 12. Then, the cylinder 10 operates, driving the cutting knife 11 to move downward. At the same time, the cylinder 10 inside the base 8 also pushes the cutting knife 11 to move upward. After the cable is cut, the cable will continue to move forward. When passing between the brush rollers 7, the drive motor set 6 starts to operate, driving all the brush rollers 7 below it to rotate, cleaning the dust and debris on the surface of the cable. At the same time, the exhaust fan 16 inside the collection bin 15 on the side of the base 8 starts to operate and generates negative pressure, then sucking the dust and debris inside the device into the collection groove 14 and into the collection bin 15, thus achieving the effect of quickly cleaning and collecting the dust and debris generated during the processing of optical fiber cables. The support arm 4 on the outer wall of the cabinet 1, the rotation of the drive motor two 19 inside it drives the rotation of the rotating column 20, further driving the rotation of the telescopic plate 22, and at the same time winding the cable around the outer wall of the telescopic plate 22. When the cable cutting is completed, the drive motor two 19 stops rotating, and the telescopic rod 21 arranged inside the rotating column 20 retracts. The displacement of the telescopic rod 21 drives the inward displacement of the telescopic plate 22, and the cable loses support and falls onto the roller 26. As the roller 26 rotates, it is transferred to the next process, thus achieving the effect of quickly collecting and transferring the optical fiber cables.

[0034] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cutting machine for processing optical fiber cables with auxiliary material receiving and cleaning functions, comprising a cabinet (1), characterized in that: Both the left and right side walls of the cabinet (1) are provided with wire passing holes (25). A driving motor group (6) is fixedly connected to the top of the inner wall of the cabinet (1). The output end of the driving motor group (6) is fixedly connected to a brush roller (7). A base (8) is fixedly connected to the bottom of the inner wall of the cabinet (1). One end of the brush roller (7) is rotatably connected to the upper surface of the base (8). A bracket (9) is fixedly connected to the top of the base (8). The brackets (9) are arranged in an array on the upper surface of the base (8). A cylinder (10) is fixedly connected to the top of the inner wall of the cabinet (1). The output end of the cylinder (10) is fixedly connected to a cutter (11). Partition plates (12) are arranged on both sides of the cutter (11). The bottom of the partition plates (12) is fixedly connected to the top of the base (8). Positioning holes (13) are formed in the side walls of the partition plates (12). A dust suction assembly is arranged inside the cabinet (1), and the dust suction assembly is used for sucking dust and debris inside the cabinet (1).

2. The cutting machine for processing optical fiber cables with auxiliary material collection and cleaning according to claim 1, characterized in that: The dust suction assembly includes a collection tank (14). The collection tank (14) is arranged on the side wall of the base (8). A collection bin (15) is fixedly connected to the side wall of the collection tank (14). The collection bin (15) passes through the inside of the cabinet (1). An exhaust fan (16) is fixedly connected to the top of the collection bin (15). A bin door (17) is slidably connected to the side wall of the collection bin (15).

3. The cutting machine for optical fiber cable processing with auxiliary material receiving and cleaning according to claim 1, characterized in that: A cabinet door (3) is slidably connected to the side wall of the cabinet (1). A control console (2) is fixedly connected to the top of the cabinet (1).

4. The cutting machine for processing optical fiber cables with auxiliary material collection and cleaning according to claim 3, characterized in that: A display screen (23) is fixedly connected to the side wall of the control console (2). Control buttons (24) are arranged on the side wall of the display screen (23), and the control buttons (24) are fixedly connected to the side wall of the control console (2).

5. The cutting machine for optical fiber cable processing with auxiliary material receiving and cleaning according to claim 3, wherein: A support arm (4) is fixedly connected to the outer side wall of the cabinet (1). A support frame (18) is fixedly connected to the lower surface of the support arm (4), and the side wall of the support frame (18) is fixedly connected to the outer side wall of the cabinet (1).

6. The cutting machine for processing optical fiber cables with auxiliary material collection and cleaning according to claim 5, wherein: A driving motor II (19) is fixedly connected to the inside of the support arm (4). The output end of the driving motor II (19) is fixedly connected to a rotating column (20).

7. The cutting machine for optical fiber cable processing with auxiliary material collection and cleaning according to claim 6, characterized in that: A telescopic rod (21) is slidably connected to the inside of the rotating column (20). One end of the telescopic rod (21) is fixedly connected to a telescopic plate (22).

8. The cutting machine for processing optical fiber cables with auxiliary material receiving and cleaning according to claim 3, wherein: A conveying frame (5) is fixedly connected to the outer side wall of the cabinet (1). A roller (26) is rotatably connected to the inner wall of the conveying frame (5).