High-temperature and high-humidity device for ensuring surface state of thin film

The high-temperature and high-humidity control system addresses uneven humidity distribution in thin film production by using a movable frame structure to maintain uniform moisture levels, improving film quality and worker safety.

CN223108695UActive Publication Date: 2025-07-15ANHUI TONGAI ELECTRONICS MATERIAL
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Patent Information

Application Number
CN202422249164.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-15
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

It is difficult to control the opening and closing of high-temperature and high-humidity states during the production process of existing films, resulting in unbalanced temperature and humidity distribution, affecting the quality and stability of film production.

Method used

The top surface circumferential frame, water inlet pipe, soft-edge pressing plate and telescopic motor are used to accurately control the factory humidity by heating and evenly spraying pure water, and the opening and closing of the water outlet is controlled by combining the sliding plate and limit strip to achieve accurate adjustment of temperature and humidity.

Benefits of technology

The uniform temperature and humidity distribution of the film production environment is achieved, the flexibility and ductility of the film is improved, the waste rate is reduced, the stability and air quality of the production environment are improved, and energy consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature high-humidity device for guaranteeing the surface state of a film, and relates to the technical field of film state protection, the high-temperature high-humidity device comprises a top surface peripheral frame, the side surface of the top surface peripheral frame is fixedly connected with a water inlet pipe, and the interior of the top surface peripheral frame is slidably connected with a soft edge pressing plate; the top face peripheral frame, the water inlet pipe and the soft edge pressing plate are used for conducting high-temperature heating on water and spraying the water into air of a plant. The device has the main advantages that purified water is sprayed to all positions of a plant through the water outlet through the top surface peripheral frame, the water inlet pipe, the telescopic motor and the soft edge pressing plate, the humidity in the plant can be rapidly increased by spraying the heated purified water, and a film is located in a needed high-humidity environment. By adjusting the spraying amount and frequency, the humidity level in the plant can be accurately controlled so as to meet the specific requirement of film production on humidity.
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Description

Technical Field

[0001] The utility model relates to the technical field of protecting the film state, in particular to a high-temperature and high-humidity device for ensuring the surface state of the film. Background Technique

[0002] The production of capacitor films is a complex and delicate process, which requires strict control of the process parameters and quality requirements of each link to ensure the performance and quality of the final product. The main raw materials of capacitor films are high-polymer resins, such as polyester, polypropylene, etc. These raw materials need to be strictly screened and inspected to ensure that their quality meets the production requirements.

[0003] In the existing film production process, in the production of capacitor films, it is not actually necessary to maintain a high-temperature and high-humidity state throughout the production process. On the contrary, a high-temperature and high-humidity environment often has an adverse impact on the performance of the film, such as accelerating the aging of the film, reducing the insulation resistance, increasing the dielectric loss, etc. In the existing film production, the humidification and heating of the film are carried out continuously, which may cause harm to the film.

[0004] The continuous humidification and heating of the film in the above-mentioned existing film production process will cause the problem of film aging. By setting a closing device at the bottom of the spraying port, it is possible to ensure the control of whether to humidify and heat the film, thereby achieving the closure or reduction of the humidification and heating equipment in the production stage where high-temperature and high-humidity conditions are not required, and thus significantly reducing energy consumption and production costs.

[0005] However, during the humidification and heating process of the film, because the humidification and heating devices are mostly set at a fixed point, it will cause the high temperature and high humidity to concentrate in one place in the workshop, and will cause the temperature and humidity in this area to rise rapidly, while the area far from the device may maintain a relatively low temperature and humidity level. This uneven distribution of temperature and humidity will affect the overall quality and stability of film production. Content of the Utility Model

[0006] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a high-temperature and high-humidity device for ensuring the surface state of the film, and the main technical problem it solves is the problem that it is difficult to control the opening and closing of maintaining a high-temperature and high-humidity state in the production process in the prior art.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A high-temperature and high-humidity device for ensuring the surface state of a film, comprising a top perimeter frame. A water inlet pipe is fixedly connected to the side of the top perimeter frame. A soft-edge pressing plate is slidably connected inside the top perimeter frame. The top perimeter frame, the water inlet pipe, and the soft-edge pressing plate are used to heat water to a high temperature and spray it into the air in the workshop. Thus, in a high-temperature and high-humidity environment, the molecular chains of the film will be more relaxed, improving the flexibility and ductility of the film. This is particularly important for application scenarios that require good flexibility and ductility.

[0009] As a further improvement of the present utility model, a sliding groove is opened at the top end of the top perimeter frame. A moving frame is slidably connected inside the sliding groove. The soft-edge pressing plate is fixedly connected to the bottom end of the moving frame. Thus, the water entering the inside of the top perimeter frame from the water inlet pipe can be pressed and sprayed by the soft-edge pressing plate.

[0010] As a further improvement of the present utility model, a support rod is fixedly connected to the inner top of the moving frame. A telescopic motor is fixedly connected to the top end at the center of the support rod. A plurality of water outlet openings are evenly opened at the bottom end of the top perimeter frame. Thus, the up-and-down movement of the soft-edge pressing plate can be controlled to ensure uniform spraying around the workshop.

[0011] As a further improvement of the present utility model, a bottom sliding frame is fixedly connected to the bottom end of the top perimeter frame. Moving grooves are symmetrically opened at the inner perimeter of the bottom end of the bottom sliding frame. Fitting openings are symmetrically opened at the bottom end of the moving grooves inside the bottom sliding frame. Thus, the sealing and opening states of the anti-spraying and water-leakage device can be ensured.

[0012] As a further improvement of the present utility model, sliding plates are arranged inside the moving grooves. Limiting strips are fixedly connected to both ends of the sliding plates. The limiting strips are slidably connected inside the moving grooves. Handles are fixedly connected to the bottom ends of the sliding plates. Thus, the portable operation of the operator can be ensured.

[0013] As a further improvement of the present utility model, a heating device is arranged on the inner wall of the top perimeter frame. Thus, the high-temperature state inside the workshop can be ensured.

[0014] As a further improvement of the present utility model, a filtering device is fixedly connected inside the water inlet pipe. Thus, impurities can be prevented from mixing into the spraying device.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. Through the top perimeter frame, the water inlet pipe, the telescopic motor, and the soft-edge pressing plate, the start of the telescopic motor drives the soft-edge pressing plate to move up and down along the inside of the top perimeter frame. After introducing pure water into the inside of the top perimeter frame through the water inlet pipe, since the top perimeter frame is in a high-temperature state, it will heat the pure water. Then, the heated pure water is squeezed by the soft-edge pressing plate, so that the pure water is sprayed to various parts of the workshop through the water outlet. The spraying of the heated pure water can quickly increase the humidity in the workshop, making the film in the required high-humidity environment. By adjusting the spraying amount and frequency, the humidity level in the workshop can be precisely controlled to meet the specific humidity requirements for film production. Moreover, suitable temperature and humidity conditions help reduce defects such as deformation and cracking of the film during production, reduce the rejection rate, and improve product quality. In a high-temperature and high-humidity environment, the molecular chains of the film will be more relaxed, thus improving its flexibility and ductility.

[0017] 2. Through the sliding plate, the limiting strip, and the handle, it is possible to manually control whether the water outlet opened at the bottom end of the top perimeter frame is opened, closed, or in a semi-closed state, so as to turn off or reduce the humidifying equipment during the production stage when high-temperature and high-humidity conditions are not required. Although appropriate humidity is beneficial to film production, excessive humidity may cause phenomena such as water droplets and water mist on the product surface, affecting the appearance and performance of the product. Turning off or reducing the humidifying equipment can avoid this situation. Moreover, the stability of the production environment is crucial for product quality. Turning off or reducing the humidifying equipment helps control the humidity in the production environment within a more stable range and reduces the impact of humidity fluctuations on product quality. Excessive humidity will also make employees feel stuffy and uncomfortable, affecting work efficiency and physical health. Turning off or reducing the humidifying equipment can improve the air quality in the workshop and provide a more comfortable working environment for employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the present utility model.

[0019] Figure 2 It is a schematic structural diagram of another angle of the present utility model.

[0020] Figure 3 It is a schematic structural diagram of the top perimeter frame, the water inlet pipe, and the moving frame in the present utility model.

[0021] Figure 4 It is a schematic structural diagram of the sliding plate, the limiting strip, and the handle in the present utility model.

[0022] Figure 5 It is a schematic cross-sectional structural diagram of one side of the bottom sliding frame in the present utility model.

[0023] Figure 6This is a schematic structural diagram of the support rod, telescopic motor and soft-edge pressing plate in the present utility model.

[0024] Figure 7 This is a schematic structural diagram of the top surface perimeter frame, filtration device and sliding groove in the present utility model.

[0025] In the figure: 101, top surface perimeter frame; 102, water inlet pipe; 103, moving frame; 104, water outlet; 105, support rod; 106, telescopic motor; 107, soft-edge pressing plate; 108, filtration device; 109, sliding groove; 201, bottom sliding frame; 202, moving groove; 203, fitting port; 204, sliding plate; 205, limiting strip; 206, handle. Detailed implementation manners

[0026] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementations disclosed below.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manners.

[0028] As shown in the figure, a high-temperature and high-humidity device for ensuring the surface state of a film includes a top surface perimeter frame 101, a water inlet pipe 102, a moving frame 103, a water outlet 104, a telescopic motor 106, a soft-edge pressing plate 107 and a filtration device 108.

[0029] First, start the heating device inside the top surface perimeter frame 101 to heat the inside of the top surface perimeter frame 101 and the entire workshop. Then, inject clean water into the top surface perimeter frame 101 through the water inlet pipe 102. During the injection of the clean water, it is first filtered by the filtration device 108. The filtration device 108 can effectively remove impurities in the clean water, reducing the risk of these harmful substances being inhaled by the human body after being atomized through the top surface perimeter frame 101. Moreover, the filtration device 108 also has the function of inhibiting the reproduction of bacteria, ensuring that the water mist released during the humidification process is purer, thereby improving the indoor air quality.

[0030] Further, after the clear water is filtered by the filtering device 108 and enters the top surface surrounding frame 101 through the water inlet pipe 102, then by starting the telescopic motor 106, the support rod 105 fixedly connected to the output shaft of the telescopic motor 106 moves up and down under the drive of the telescopic motor 106. Since the moving frame 103 is fixedly connected to the outside of the support rod 105, and the top end of the moving frame 103 is fixedly connected with a soft-edge pressing plate 107, and the periphery of the soft-edge pressing plate 107 is made of glue and the soft-edge pressing plate 107 is slidably connected to the inside of the top surface surrounding frame 101, the telescopic motor 106 will drive the soft-edge pressing plate 107 to slide along the inside of the top surface surrounding frame 101, so that the filtered clear water is sprayed out through the water outlet 104 opened at the bottom of the top surface surrounding frame 101. And the heating of the inside of the top surface surrounding frame 101 will increase the temperature of the clear water. By squeezing the heated pure water with the soft-edge pressing plate 107, the pure water is sprayed to various parts of the workshop through the water outlet 104. The spraying of the heated pure water can quickly increase the humidity in the workshop, making the film in the required high-humidity environment.

[0031] Further, when it is necessary to control the spraying amount of the water outlet 104 or prevent dripping due to the accumulation of water inside the top surface surrounding frame 101, by an operator pulling the handle 206, the handle 206 drives the sliding plate 204 fixedly connected to its top end to move. Since the limiting strips 205 fixedly connected to both ends of the sliding plate 204 are slidably connected inside the moving groove 202, when one side of the sliding plate 204 is pushed into the moving groove 202, at this time the handle 206 fits with the fitting port 203, thereby achieving the effect of controlling the spraying amount of the water outlet 104. When the two sliding plates 204 on the same side are fitted, the effect of preventing dripping due to the accumulation of water inside the top surface surrounding frame 101 is achieved. By controlling the spraying amount, the user can more accurately adjust the indoor humidity and avoid the discomfort caused by too high or too low humidity. Too high humidity may cause water droplets and water mist to appear on the surface of the product, thus affecting the appearance and performance of the product. Turning off or reducing the humidifying equipment can avoid the occurrence of this situation.

[0032] The advantages of the present utility model are as follows: 1) It can effectively remove impurities in the clear water and reduce the risk of these harmful substances being inhaled by the human body after being atomized by the top surface surrounding frame 101. 2) The pure water is sprayed to various parts of the workshop through the water outlet 104. The spraying of the heated pure water can quickly increase the humidity in the workshop, making the film in the required high-humidity environment. 3) It can more accurately adjust the indoor humidity and avoid the discomfort caused by too high or too low humidity.

[0033] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A high-temperature and high-humidity device for ensuring the surface state of a thin film, comprising a top surface surrounding frame (101), characterized in that, The side of the top surface surrounding frame (101) is fixedly connected with a water inlet pipe (102). The soft-edge pressing plate (107) is slidably connected inside the top surface surrounding frame (101). The top surface surrounding frame (101), the water inlet pipe (102) and the soft-edge pressing plate (107) are used for heating water at a high temperature and spraying it into the air of the factory building.

2. The high-temperature and high-humidity device for ensuring the surface state of the film according to claim 1, characterized in that A sliding groove (109) is opened at the top end of the top surface surrounding frame (101). A moving frame (103) is slidably connected inside the sliding groove (109). The soft-edge pressing plate (107) is fixedly connected to the bottom end of the moving frame (103).

3. The high-temperature and high-humidity device for ensuring the surface state of the film according to claim 2, wherein A support rod (105) is fixedly connected inside the top end of the moving frame (103). A telescopic motor (106) is fixedly connected to the top end at the center of the support rod (105). A plurality of water outlet holes (104) are evenly opened at the bottom end of the top surface surrounding frame (101).

4. A high-temperature and high-humidity device for ensuring the surface state of a thin film according to claim 1, characterized in that, A bottom sliding frame (201) is fixedly connected to the bottom end of the top surface surrounding frame (101). Moving grooves (202) are symmetrically opened at the four-week inner bottom of the bottom sliding frame (201). Fitting openings (203) are symmetrically opened at the bottom ends of the moving grooves (202) inside the bottom sliding frame (201).

5. The high-temperature and high-humidity device for ensuring the surface state of the thin film according to claim 4, characterized in that Sliding plates (204) are arranged inside the moving grooves (202). Limit strips (205) are fixedly connected to both ends of the sliding plates (204). The limit strips (205) are all slidably connected inside the moving grooves (202). Handles (206) are fixedly connected to the bottom ends of the sliding plates (204).

6. The high-temperature and high-humidity device for ensuring the surface state of the thin film according to claim 1, wherein, A heating device is arranged on the inner wall of the top surface surrounding frame (101).

7. A high-temperature and high-humidity device for ensuring the surface state of a thin film according to claim 1, characterized in that A filtering device (108) is fixedly connected inside the water inlet pipe (102).