Discharge gun converter socket
The integrated charging connector for new energy vehicles addresses bulkiness and assembly complexity by combining the gun head and socket in a compact, safe, and efficient design.
Patent Information
- Application Number
- CN202421854830.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing discharge guns of new energy vehicles are large in size, inconvenient for portability, low assembly efficiency and complex process.
An integrated discharge gun converter socket is designed to integrate the gun head and socket into one, and the gun head assembly is manufactured by integrated injection molding, and equipped with protective door assembly to simplify the structure and improve assembly efficiency.
The discharge gun converter socket is miniaturized, easy to carry, improve assembly efficiency and safety, and simplify the structure.
Smart Images

Figure CN223109291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of new energy vehicles, and in particular to a discharge gun converter socket of a new energy vehicle. Background Art
[0002] With the rapid development of new energy vehicles and the energy storage advantages of new energy vehicle power batteries, the related electrical accessories are also rising rapidly. As one of the members of new energy vehicle discharge accessories, the discharge gun has become one of the mainstream products due to its convenience and high cost performance. At present, the discharge guns in the market are usually large in size and not easy to carry; moreover, most of the products adopt the assembly mode, which has low assembly efficiency, inconvenient installation and complex process. Utility Model Content
[0003] The purpose of the utility model is to overcome at least one defect of the prior art and provide a discharge gun converter socket for a new energy vehicle.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] The utility model provides a discharge gun converter socket, comprising a socket panel shell and a gun head shell, which are fixedly connected to form a converter shell, and a power pin, a signal pin, a control device, a socket sleeve assembly and a protective door assembly are arranged in the converter shell; the end of the gun head shell away from the socket panel shell is a gun head, which is used to be inserted into the charging interface of a new energy vehicle for connection, and the power pin and the signal pin are arranged in the gun head, a jack is arranged on the side of the socket panel shell away from the gun head shell, a copper piece placement groove structure is arranged at one end of the gun head shell close to the socket panel shell, the control device and the socket sleeve assembly are installed in the copper piece placement groove structure, and are electrically connected to the power pin and the signal pin respectively, the protective door assembly is installed above the copper piece placement groove structure, and the socket panel shell is fixedly connected to the gun head shell.
[0006] Preferably, the gun head housing, power pin and signal pin are integrally formed.
[0007] Furthermore, the socket assembly includes an L-pole socket, an N-pole socket and an E-pole socket, the power pin includes an L-pole pin, an N-pole pin and a PE-pole pin, and the signal pin includes a CC pin; a side of the gun head shell facing away from the socket panel shell is provided with a plurality of gun head terminal holes, and the L-pole pin, N-pole pin, PE-pole pin and CC pin are arranged in the corresponding gun head terminal holes; the L-pole socket, N-pole socket and E-pole socket are directly installed in the copper part placement groove structure of the gun head shell, and are electrically connected to the L-pole pin, N-pole pin and PE-pole pin respectively, and the control device is installed in the copper part placement groove structure, and is electrically connected between the CC pin and the E-pole socket.
[0008] Further, the L - pole socket, N - pole socket, and E - pole socket are respectively provided with jacks. The L - pole socket, N - pole socket, and E - pole socket are directly installed in the copper - part placement groove structure of the gun head housing, and the L - pole pin, N - pole pin, and PE - pole pin are respectively inserted into the jacks of the L - pole socket, N - pole socket, and E - pole socket for direct connection.
[0009] Further, the L - pole pin, N - pole pin, and PE - pole pin are arranged on the same horizontal line; the CC pin is arranged adjacent to the L - pole pin.
[0010] Further, the copper - part placement groove structure includes an L - pole socket placement groove, an N - pole socket placement groove, an E - pole socket placement groove, and a controller part placement groove. Plate - shaped notches are provided on the outer edges of the L - pole socket placement groove and the N - pole socket placement groove. The E - pole socket placement groove is arranged in the cavity formed by the opposition of the L - pole socket placement groove and the N - pole socket placement groove, and the E - pole socket placement groove communicates with the gun head terminal hole provided with the PE - pole pin.
[0011] Still further, the L - pole socket includes an L - pole socket plus clamping structure and an L - pole socket connecting arm connected to the L - pole socket plus clamping structure. A jack is provided on the L - pole socket connecting arm. The L - pole socket plus clamping structure is arranged in the L - pole socket placement groove. The L - pole socket connecting arm extends out through the plate - shaped notch on the outer edge of the L - pole socket placement groove, and the jack on the L - pole socket connecting arm corresponds to the L - pole pin. The N - pole socket includes an N - pole socket plus clamping structure and an N - pole socket connecting arm connected to the N - pole socket plus clamping structure. A jack for connecting with the N - pole pin is provided on the N - pole socket connecting arm. The N - pole socket plus clamping structure is arranged in the N - pole socket placement groove. The N - pole socket connecting arm extends out through the plate - shaped notch on the outer edge of the N - pole socket placement groove, and the jack on the N - pole socket connecting arm corresponds to the N - pole pin.
[0012] The E - pole socket includes a plate - shaped E - pole socket connecting arm and an E - pole socket clamping structure formed by the bending and extension of the two - side edges in the middle of the E - pole socket connecting arm and arranged oppositely. Jacks for connecting with the PE - pole pin and controller - part jacks for connecting with controller parts are respectively provided at the front and rear ends of the E - pole socket connecting arm.
[0013] The controller - part placement groove is arranged adjacent to the L - pole socket placement groove, corresponding to and communicating with the gun head terminal hole provided with the CC pin. The controller - part placement groove is a cylindrical structure with an open side wall.
[0014] Further, L - shaped card slots with openings facing inwards are provided diagonally on the outer sides of the L - pole socket placement groove and the N - pole socket placement groove. A slot accommodation cavity is formed between the L - shaped card slots and the L - pole socket placement groove and the N - pole socket placement groove for holding and fixing the protection door assembly.
[0015] Further, the protection door assembly is fixedly installed on the copper part placement groove structure, and the protection door assembly shields between the socket sleeve assembly and the jacks on the socket panel housing; the socket panel housing is snap-connected to the converter housing.
[0016] Further, the protection door assembly includes a protection door slider, an elastic member, and a bracket. The protection door slider is slidably installed on the bracket, and the elastic member is connected between the protection door slider and the bracket, and the elastic member drives the protection door slider to move to shield the jacks on the socket panel housing.
[0017] Further, the bracket is a groove structure for installing the protection door slider and the elastic member. There are vertical rods on the outer side of the bottom plate of the groove structure for plug-in limit with the gun head housing, and limit holes are provided at the edge of the groove structure for socket connection with the positioning posts on the gun head housing.
[0018] Further, the protection door slider is integrally formed and includes two first inclined surface driving structures corresponding to the L-pole jack and the N-pole jack in the three-pin jack, and two second inclined surface driving structures corresponding to the two-pin jack. The inclination directions of the first inclined surface driving structures and the second inclined surface driving structures are opposite.
[0019] Further, on one end edge of the gun head housing where the copper part placement groove structure is provided, there are several mounting snap walls protruding. The mounting snap walls are arc surfaces with rectangular notches and surround the outside of the copper part placement groove structure; on the inner cavity side wall of the socket panel housing, there are corresponding protruding snaps for snap connection with the rectangular notches of the mounting snap walls, and there is an anti-disengagement wall on each side of the snap for limiting the mounting snap wall.
[0020] Further, on one surface of the gun head housing where the copper part placement groove structure is provided, there are several limit posts, and there are corresponding limit post grooves in the inner cavity of the socket panel housing, and the limit posts are correspondingly inserted into the limit post grooves.
[0021] Preferably, the total height of the electric shock prevention gun converter socket is 68 - 71 mm.
[0022] For the electric shock prevention gun converter socket of the new energy vehicle of the present utility model, the gun head and the socket are integrated. The L-pole socket sleeve, the N-pole socket sleeve, and the E-pole socket sleeve are directly installed in the copper part placement groove structure of the gun head housing, and a protection door assembly is provided to improve the electrical safety. The whole electric shock prevention gun converter socket is small in volume and convenient to carry and store, forming a new type of portable electric shock prevention gun converter socket.
[0023] In addition, the gun head housing, the power insertion pin, and the signal insertion pin are integrally injection molded by a co-molding method to form an integrated gun head assembly. The power insertion pin and the signal insertion pin are directly placed in the mold of the gun head housing and injection molded to form an integrated gun head assembly, reducing the trouble caused by assembly.
[0024] Preferably, the L-pole socket, N-pole socket, and E-pole socket are respectively provided with jacks. The L-pole socket, N-pole socket, and E-pole socket are directly installed in the copper part placement groove structure of the gun head housing, and the L-pole pin, N-pole pin, and PE-pole pin are respectively inserted into the jacks of the L-pole socket, N-pole socket, and E-pole socket for direct connection, which simplifies the structure, reduces the assembly difficulty, and improves the assembly efficiency. Description of the Drawings
[0025] Figure 1 is a schematic structural diagram of the converter housing according to an embodiment of the present invention;
[0026] Figure 2 is a schematic structural diagram of the converter housing according to an embodiment of the present invention;
[0027] Figure 3 is an exploded view of the structure of the discharge gun according to an embodiment of the present invention;
[0028] Figure 4 is a schematic structural diagram of the gun head assembly according to an embodiment of the present invention;
[0029] Figure 5 is a top view of the gun head assembly according to an embodiment of the present invention;
[0030] Figure 6 is a top view of one end of the gun head assembly connected to a new energy vehicle according to an embodiment of the present invention;
[0031] Figure 7 is a top view of one end of the gun head assembly and the copper part placement groove structure according to an embodiment of the present invention;
[0032] Figure 8 is a schematic diagram of the gun head assembly installing a control member and a socket assembly according to an embodiment of the present invention;
[0033] Figure 9 is the present invention Figure 8 of the top view;
[0034] Figure 10 is a schematic structural diagram of the socket assembly according to an embodiment of the present invention;
[0035] Figure 11 is a schematic diagram of the gun head assembly installing a protection door assembly according to an embodiment of the present invention;
[0036] Figure 12 is Figure 11 of the top view;
[0037] Figure 13 is a schematic structural diagram of the protection door assembly according to an embodiment of the present invention;
[0038] Figure 14It is a schematic diagram of the internal structure of the socket panel housing in the embodiment of the present utility model.
[0039] In the figure,
[0040] 1. Converter housing; 2. Gun head assembly; 3. Control device; 4. Socket sleeve assembly; 5. Protection door assembly; 6. Socket panel housing; 21. Gun head housing; 22. Copper part placement groove structure; 25. Snap wall; 211. Power metal terminal; 212. Signal metal terminal; 501. Limit hole; 231. L-pole pin; 232. N-pole pin; 233. PE-pole pin; 31. Control device jack; 41. L-pole socket sleeve; 42. N-pole socket sleeve; 43. E-pole socket sleeve; 221. L-pole socket sleeve placement groove; 222. N-pole socket sleeve placement groove; 223. E-pole socket sleeve placement groove; 224. Control device placement groove; 241. CC pin; 51. Protection door slider; 52. Elastic part; 53. Bracket; 61. Limit post groove; 62. Snap; 63. Anti-disengagement wall; 601. Limit post; 2101. Positioning post; 2102. L-shaped card slot; 201. L-pole jack; 202. N-pole jack; 203. E-pole jack; 401. L-pole socket sleeve connecting arm; 402. N-pole socket sleeve connecting arm; 403. E-pole socket sleeve connecting arm; 531. Upright rod; 532. Guide groove; 533. Second boss; 512. First protrusion; 513. First inclined plane drive structure; 514. Second inclined plane drive structure. Detailed implementation manners
[0041] The following embodiments given in conjunction with the drawings further illustrate the detailed implementation manners of the discharge gun converter socket of the new energy vehicle of the present utility model. The discharge gun converter socket of the new energy vehicle of the present utility model is not limited to the description of the following embodiments.
[0042] As Figures 1-3 shown in the embodiment, it is a discharge gun converter socket for a new energy vehicle, which includes a converter housing 1, Figure 1 showing a front view of the converter housing 1. It can be seen from Figure 1 that the converter housing 1 is in two connected sections, including a socket panel housing 6 part and a gun head housing 21 part. The socket panel housing 6 and the gun head housing 21 are fixedly connected to form the converter housing 1. Inside the converter housing 1, there are power pins, signal pins, a control device 3, a socket sleeve assembly 4, and a protection door assembly 5.
[0043] One end of the gun head housing 21 facing away from the socket panel housing 6 is the gun head, which has a shape matching the charging interface of a new energy vehicle and is used to be inserted into the charging interface of the new energy vehicle for connection. The gun head is provided with a power pin and a signal pin; one end of the gun head housing 21 close to the socket panel housing 6 is provided with a copper part placement groove structure 22. The copper parts of the control device 3 and the socket assembly 4 are installed in the copper part placement groove structure 22 and are respectively electrically connected to the power pin and the signal pin. The protection door assembly 5 is installed above the copper part placement groove structure 22. The socket panel housing 6 is fixedly connected to the gun head housing 21 to insulate and seal the control device 3, the socket assembly 4 and the protection door assembly 5.
[0044] One side of the socket panel housing 6 facing away from the gun head housing 21 is provided with jacks. In this embodiment, the jacks include a three-pin jack and a two-pin jack. The socket assembly 4 includes an L-pole socket 41, an N-pole socket 42 and an E-pole socket 43. The protection door assembly 5 is blocked between the jacks and the socket assembly 4. The power pins include an L-pole pin 231, an N-pole pin 232 and a PE-pole pin 233. The signal pin includes a CC pin 241. The L-pole socket 41, the N-pole socket 42 and the E-pole socket 43 are directly installed in the copper part placement groove structure 22 of the gun head housing 21 and are respectively electrically connected to the L-pole pin 231, the N-pole pin 232 and the PE-pole pin 233. The control device 3 is installed in the copper part placement groove structure 22 and is electrically connected between the CC pin 241 and the E-pole socket 43. In this embodiment, the control device 3 is a resistor. Of course, it may also include other electronic components.
[0045] Figure 2 The back appearance of the converter housing 1 is shown in. From Figure 2 As can be seen, one side of the gun head housing 21 facing away from the socket panel housing 6 is provided with a plurality of gun head terminal holes. The L-pole pin 231, the N-pole pin 232, the PE-pole pin 233 and the CC pin 241 are arranged in the corresponding gun head terminal holes to form terminals for plugging into the charging interface of the new energy vehicle. The L-pole alternating current has three options of L1, L2, and L3 gears. In this embodiment, it is only necessary to select to connect to the L1 gear, that is, the L-pole pin 231 is arranged in the gun head terminal hole corresponding to the L1 gear. As Figure 2 shown, the L-pole pin 231, the N-pole pin 232 and the PE-pole pin 233 are arranged on the same horizontal line; the CC pin 241 is arranged adjacent to the L-pole pin 231.
[0046] The discharge gun converter socket of the new energy vehicle in this embodiment integrates the gun head and the socket. The L-pole socket 41, N-pole socket 42, and E-pole socket 43 are directly installed in the copper part placement groove structure 22 of the gun head housing 21, and a protection door assembly 5 is provided to improve the electrical safety. The entire discharge gun converter socket is small in size and convenient to carry and store, forming a new type of portable anti-electricity gun converter socket. The total height of the anti-electricity gun converter socket in this embodiment is 68 - 71 mm, and the bottom diameter is 58 - 65 mm. Among them, the height of the gun head housing 21 part is 34 mm.
[0047] Preferably, the gun head housing 21, power supply pins, and signal pins are integrally injection-molded and encapsulated to form an integrated gun head assembly 2. The power supply pins and signal pins are directly placed in the mold of the gun head housing 21 and injection-molded to form the integrated gun head assembly 2, reducing the trouble caused by assembly.
[0048] Preferably, the L-pole socket 41, N-pole socket 42, and E-pole socket 43 are respectively provided with jacks. The L-pole socket 41, N-pole socket 42, and E-pole socket 43 are directly installed in the copper part placement groove structure 22 of the gun head housing 21, and the L-pole pin 231, N-pole pin 232, and PE-pole pin 233 are respectively inserted into the jacks of the L-pole socket 41, N-pole socket 42, and E-pole socket 43 for direct connection, simplifying the structure, reducing the assembly difficulty, and improving the assembly efficiency.
[0049] Preferably, the protection door assembly 5 is fixedly installed on the copper part placement groove structure 22 to press the socket assembly 4 tightly in the copper part placement groove structure 22, and the protection door assembly 5 shields between the socket assembly 4 and the jacks on the socket panel housing 6; the socket panel housing 6 is snap-connected to the converter housing 1, and also fixes the protection door assembly 5. The overall assembly of the discharge gun converter socket is convenient and efficient. Of course, the socket panel housing 6 and the converter housing 1 can also be fixed by screws or other means.
[0050] Such as Figures 4-7The following shows the assembly structure of the gun head assembly 2, the control device 3 and the socket assembly 4 in this embodiment. The copper part placement groove structure 22 of the gun head assembly 2 includes an L-pole socket placement groove 221, an N-pole socket placement groove 222, an E-pole socket placement groove 223 and a control device placement groove 224. Among them, the L-pole socket placement groove 221 and the N-pole socket placement groove 222 are "herringbone"-shaped vertical grooves, which are arranged on the plane of the gun head housing 21 close to the socket panel housing 6 and are oppositely distributed, and are respectively used to accommodate the L-pole socket 41 and the N-pole socket 42; plate-shaped notches are provided on the outer edges of the L-pole socket placement groove 221 and the N-pole socket placement groove 222, which are respectively used to hold the L-pole socket connecting arm 401 on the L-pole socket 41 and the N-pole socket connecting arm 402 on the N-pole socket 42. The E-pole socket placement groove 223 is arranged in the cavity formed by the opposition of the L-pole socket placement groove 221 and the N-pole socket placement groove 222, and is used to accommodate the E-pole socket 43. The E-pole socket placement groove 223 communicates with the gun head terminal hole provided with the PE-pole pin 233. The control device placement groove 224 is arranged on one side of the plane of the gun head housing 21 adjacent to the L-pole socket placement groove 221, and is used to place the control device 3. The control device placement groove 224 corresponds to and communicates with the gun head terminal hole provided with the CC pin 241. The control device placement groove 224 is a cylindrical structure with a side wall opening, and the opening is used to pass the end wire of the control device 3.
[0051] As Figure 10The socket assembly 4 of the present embodiment is shown. The socket assembly 4 includes an L-pole socket 41, an N-pole socket 42, and an E-pole socket 43. The L-pole socket 41 includes an L-pole socket plus a clamping structure and an L-pole socket connecting arm 401 connected to the L-pole socket plus the clamping structure. Among them, the L-pole socket plus the clamping structure is arranged in the L-pole socket placement groove 221, and the L-pole socket connecting arm 401 extends out through the plate-shaped notch on the outer edge of the L-pole socket placement groove 221, and the jack on the L-pole socket connecting arm 401 corresponds to the L-pole pin 231; in this embodiment, the L-pole socket 41 is provided with two L-pole socket plus clamping structures, one for forming a three-pin socket and the other for forming a two-pin socket. Particularly, a circular jack is provided at one end of the L-pole socket connecting arm 401 away from the L-pole socket plus the clamping structure as the L-pole jack 201. The structure of the N-pole socket 42 is the same as that of the L-pole socket 41, that is, the N-pole socket 42 includes an N-pole socket plus a clamping structure and an N-pole socket connecting arm 402 connected to the N-pole socket plus the clamping structure. An insertion hole for connecting with the N-pole pin 232 is provided on the N-pole socket connecting arm 402 as the N-pole jack 202. The N-pole socket plus the clamping structure is arranged in the N-pole socket placement groove 222, and the N-pole socket connecting arm 402 extends out through the plate-shaped notch on the outer edge of the N-pole socket placement groove 222, and the jack on the N-pole socket connecting arm 402 corresponds to the N-pole pin 232. The E-pole socket 43 includes a plate-shaped E-pole socket connecting arm 403 and an E-pole socket clamping structure formed by bending and extending the two side edges in the middle of the E-pole socket connecting arm 403 and oppositely arranged. E-pole jacks 203 and controller component jacks are respectively provided at the front and rear ends of the E-pole socket connecting arm 403. The E-pole jack 203 is used to connect with the PE-pole pin 233, and the controller component jack is used to connect with the controller component 3.
[0052] It should be noted that the controller component jack is circular, and its size is adapted to the upper arm terminal of the controller component 3. The upper arm terminal of the controller component 3 is inserted into the controller component jack, and the two are welded together by a welding machine. The N-pole jack 202, the L-pole jack 201, and the E-pole jack 203 are circular jacks of the same size and are located on the same horizontal line for the access of the N-pole pin 232, the L-pole pin 231, and the PE-pole pin 233 on the gun head assembly 2. When the L-pole socket 41, the N-pole socket 42, the E-pole socket 43, and the controller component 3 are respectively placed in the L-pole socket placement groove 221, the N-pole socket placement groove 222, the E-pole socket placement groove 223, and the controller component placement groove 224, the N-pole pin 232, the L-pole pin 231, and the PE-pole pin 233 respectively pass through the N-pole jack 202, the L-pole jack 201, and the E-pole jack 203 located on the same horizontal line. At this time, the upper arm terminal of the controller component 3 passes through the controller component jack on the E-pole socket 43 from top to bottom and is welded together; the lower arm terminal of the controller component 3 is connected to the CC pin 241.
[0053] As Figure 4And Figure 7 As shown, some limiting and positioning structures are also provided on the plane of the gun head housing 21. On the side of the gun head housing 21 where the copper part placement groove structure 22 is provided, limiting posts 601 are arranged in a "pin" shape. Corresponding limiting post grooves 61 are provided in the inner cavity of the socket panel housing 6. The limiting posts 601 are inserted into the limiting post grooves 61 one by one, for correctly installing the side of the gun head housing 21 where the copper part placement groove structure 22 is provided into the socket panel housing 6. As Figure 8 shown, on the side of the gun head housing 21 where the copper part placement groove structure 22 is provided, a positioning post 2101 and an L-shaped card slot 2102 are also provided. The positioning post 2101 is arranged at the edge of the plane and arranged along the diagonal; one is arranged between the control device placement groove 224 and the N-pole metal terminal, and the other is arranged outside the N-pole socket placement groove 222, and is inserted into the limiting hole 501 on the outer edge of the bracket 53 of the protection door assembly 5 (as Figure 11 and Figure 12 ), for the installation of the protection door assembly 5. In addition, L-shaped card slots 2102 with openings facing inwards are arranged along the diagonal outside the L-pole socket placement groove 221 and the N-pole socket placement groove 222. The L-shaped card slots 2102 and the L-pole socket placement groove 221 and the N-pole socket placement groove 222 form a slot accommodation cavity for containing and fixing the protection door assembly 5, and the protection door assembly 5 also presses the socket assembly 4 into the copper part placement groove structure 22. In addition, several installation buckle walls 25 are convexly provided on the outer edge of one end of the gun head housing 21 where the copper part placement groove structure 22 is provided. In this embodiment, 4 installation buckle walls 25 with the same size are symmetrically arranged along the E-pole socket placement groove 223 on the outer edge of the gun head housing 21. The installation buckle walls 25 are arc surfaces with rectangular notches, surrounding the outside of the copper part placement groove structure 22, playing a certain protective role. As Figure 14 shown, when the gun head assembly 2 of the discharge gun is inserted into the socket panel housing 6, the installation buckle walls 25 on the gun head housing 21 are clamped with the buckle 62 at the corresponding position on the inner cavity side wall of the socket panel housing 6 through the rectangular notches. A anti-disengagement wall 63 is provided on each side of the buckle 62. The arc of the anti-disengagement arm is a concentric structure with the arc of the socket panel housing 6, for limiting the installation bayonet wall and improving the reliability of the buckle connection. Through the common limitation of the buckle 62 protruding on the inner cavity side wall of the socket panel housing 6 and the anti-disengagement wall 63, the gun head assembly 2 can be assembled with the socket panel housing 6 tightly.
[0054] As Figure 13The protective door assembly 5 of this embodiment. The protective door assembly 5 includes a protective door slider 51, an elastic member 52 and a bracket 53. The protective door slider 51 is slidably mounted on the bracket 53. The elastic member 52 is connected between the protective door slider 51 and the bracket 53. The elastic member 52 drives the protective door slider 51 to move and block the jack on the socket panel housing 6. The bracket 53 of this embodiment is a groove structure. A vertical rod 531 is provided on the outer side of the bottom plate of the groove structure, which is used for plugging and limiting with the gun head housing 21; the edge of the bracket 53 is provided with a guide limiting structure, wherein a pair of opposite sides are provided with a guide groove 532, which is used to cooperate with the first protrusion 512 at the relative position of the protective door slider 51, and the first protrusion 512 slides in the guide groove 532 to limit the sliding distance of the protective door slider 51; the other pair of opposite sides are provided with a limiting hole 501 along the diagonal line, which is used to be sleeved with the positioning column 2101 on the gun head housing 21. The inner side of the groove structure of the bracket 53 is provided with a second boss 533 extending from the side wall, which is used to cooperate with the slide groove at the corresponding position of the protective door slider 51. In addition, the elastic member 52 is placed in the gap formed between the two second bosses 533, and the protective door slider 51 is provided with a receiving cavity for receiving the elastic member 52. The slide groove of the protective door slider 51 is sleeved on the two second bosses 533, and the side walls of the receiving cavity are also in contact with the two ends of the elastic member 52.
[0055] like Figure 13 The protective door slider 51 of this embodiment is provided with an inclined driving structure 513 corresponding to the plug hole. When the plug is inserted into the socket panel housing 6 from the plug hole, the protective door slider 51 slides through the inclined driving structure 513 and avoids the plug hole on the socket panel housing 6, so that the plug passes through the protective door slider 51 and is plugged into the socket assembly 4. In this embodiment, the plug includes a three-pin socket and a two-pin socket, and the protective door slider 51 is integrally formed and includes two second inclined driving structures 514 corresponding to the two-pin socket. When the two-pin plug is inserted, the second inclined driving structure 514 drives the protective door slider 51 to compress the elastic member 52 and slide to the right to avoid the two-pin plug; and also includes two first inclined driving structures 513 corresponding to the L-pole socket 201 and the N-pole socket 202 in the three-pin socket. The inclination direction of the first inclined driving structure 513 is opposite to the inclination direction of the second inclined driving structure 514. When the three-pin plug is inserted, the first inclined driving structure 513 drives the protective door slider 51 to compress the elastic member 52 and slide to the left to avoid the three-pin plug. In this embodiment, only one protective door slider 51 and one elastic member 52 are needed to realize the protection of one three-pin socket and one two-pin socket, and the structure is simple. Of course, as other embodiments, two or more protective door sliders 51 can also be provided.
[0056] Specifically, during the installation of the protection door assembly 5, first, the elastic member 52 is horizontally installed inside the bracket 53. Then, the protection door slider 51 is placed in the groove of the bracket 53. The first protrusion 512 on a set of side walls of the protection door slider 51 is installed in the guiding groove 532 on the side wall of the bracket 53. The sliding groove on the protection door slider 51 corresponds to the second boss 533. Finally, the assembled protection door assembly 5 is further assembled onto the gun head assembly 2. In particular, the limiting hole 501 at the edge of the bracket 53 of the protection door assembly 5 is aligned with the positioning post 2101 on the gun head housing 21 and sleeved and fixed. At this time, the vertical rod 531 on the bracket 53 is inserted into the cavity formed between the L-pole socket placement groove 221 and the N-pole socket placement groove 222, completing the installation and fixation of the protection door assembly 5 and the gun head assembly 2.
[0057] The technical solution of the embodiment has the following beneficial effects compared with the prior art:
[0058] (1) The present utility model provides a discharge gun converter socket for a new energy vehicle. Its gun head assembly (gun head housing, copper part placement groove structure, power insertion pin, and signal insertion pin) is integrally injection-molded and encapsulated, reducing the assembly difficulty, improving the assembly efficiency, and enhancing the safety performance of the product;
[0059] (2) The discharge gun converter socket provided by the present utility model is provided with a protection door assembly, effectively playing the role of preventing electric shock and dust;
[0060] (3) The socket panel housing of the discharge gun converter socket provided by the present utility model is fixed on the gun head housing by means of snap-fastening, simplifying the structure of the discharge gun.
[0061] It should be noted that in the description of the present utility model, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which it is usually placed during use. It is only for the convenience of description and does not indicate that the device or element referred to must have a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating relative importance.
[0062] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or replacements can still be made, which should all be regarded as belonging to the protection scope of the present utility model.
Claims
1. A discharge gun converter socket, characterized in that, It includes a socket panel housing (6) and a gun head housing (21). The socket panel housing (6) and the gun head housing (21) are fixedly connected to form a converter housing (1). Inside the converter housing (1), there are power pins, signal pins, a control device (3), a socket assembly (4), and a protection door assembly (5). One end of the gun head housing (21) facing away from the socket panel housing (6) is the gun head, which is used to be inserted into the charging interface of a new energy vehicle for connection. The power pins and signal pins are arranged inside the gun head. On one side of the socket panel housing (6) facing away from the gun head housing (21), there are jacks. One end of the gun head housing (21) close to the socket panel housing (6) is provided with a copper part placement groove structure (22). The control device (3) and the socket assembly (4) are installed in the copper part placement groove structure (22) and are respectively electrically connected to the power pins and signal pins. The protection door assembly (5) is installed above the copper part placement groove structure (22). The socket panel housing (6) and the gun head housing (21) are fixedly connected.
2. The discharge gun converter socket according to claim 1, characterized in that, The gun head housing (21), power pins, and signal pins are integrally formed.
3. The discharge gun converter socket according to claim 1, characterized in that, The socket assembly (4) includes an L - pole socket (41), an N - pole socket (42), and an E - pole socket (43). The power pins include an L - pole pin (231), an N - pole pin (232), and a PE - pole pin (233). The signal pins include a CC pin (241). On one side of the gun head housing (21) facing away from the socket panel housing (6), there are multiple gun head terminal holes. The L - pole pin (231), N - pole pin (232), PE - pole pin (233), and CC pin (241) are arranged in the corresponding gun head terminal holes. The L - pole socket (41), N - pole socket (42), and E - pole socket (43) are directly installed in the copper part placement groove structure (22) of the gun head housing (21) and are respectively electrically connected to the L - pole pin (231), N - pole pin (232), and PE - pole pin (233). The control device (3) is installed in the copper part placement groove structure (22) and is electrically connected between the CC pin (241) and the E - pole socket (43).
4. The discharge gun converter socket according to claim 3, characterized in that, The L - pole socket (41), N - pole socket (42), and E - pole socket (43) are respectively provided with jacks. The L - pole socket (41), N - pole socket (42), and E - pole socket (43) are directly installed in the copper part placement groove structure (22) of the gun head housing (21), and the L - pole pin (231), N - pole pin (232), and PE - pole pin (233) are respectively inserted into the jacks of the L - pole socket (41), N - pole socket (42), and E - pole socket (43) for direct connection.
5. The discharge gun converter socket according to claim 3, characterized in that, The L - pole pin (231), N - pole pin (232), and PE - pole pin (233) are arranged on the same horizontal line; the CC pin (241) is arranged adjacent to the L - pole pin (231).
6. The discharge gun converter socket according to claim 4, characterized in that, The copper part placement groove structure (22) includes an L - pole socket placement groove (221), an N - pole socket placement groove (222), an E - pole socket placement groove (223), and a controller component placement groove (224). Plate - shaped notches are provided on the outer edges of the L - pole socket placement groove (221) and the N - pole socket placement groove (222). The E - pole socket placement groove (223) is arranged in the cavity formed by the opposition of the L - pole socket placement groove (221) and the N - pole socket placement groove (222), and the E - pole socket placement groove (223) communicates with the gun - head terminal hole provided with a PE - pole pin (233). The L - pole socket (41) includes an L - pole socket plus clamping structure and an L - pole socket connecting arm (401) connected to the L - pole socket plus clamping structure. A jack is provided on the L - pole socket connecting arm (401). The L - pole socket plus clamping structure is arranged in the L - pole socket placement groove (221). The L - pole socket connecting arm (401) extends out through the plate - shaped notch on the outer edge of the L - pole socket placement groove (221), and the jack on the L - pole socket connecting arm (401) corresponds to the L - pole pin (231). The N - pole socket (42) includes an N - pole socket plus clamping structure and an N - pole socket connecting arm (402) connected to the N - pole socket plus clamping structure. A jack connected to the N - pole pin (232) is provided on the N - pole socket connecting arm (402). The N - pole socket plus clamping structure is arranged in the N - pole socket placement groove (222). The N - pole socket connecting arm (402) extends out through the plate - shaped notch on the outer edge of the N - pole socket placement groove (222), and the jack on the N - pole socket connecting arm (402) corresponds to the N - pole pin (232). The E - pole socket (43) includes a plate - shaped E - pole socket connecting arm (403) and an E - pole socket clamping structure formed by the bending and extension of the two - side edges in the middle of the E - pole socket connecting arm (403) and arranged oppositely. Jacks connected to the PE - pole pins (233) and controller - component jacks for connecting to the controller component (3) are respectively provided at the front and rear ends of the E - pole socket connecting arm (403).
7. The discharge gun converter socket according to claim 6, wherein, The controller - component placement groove (224) is arranged adjacent to the L - pole socket placement groove (221). The controller - component placement groove (224) corresponds to and communicates with the gun - head terminal hole provided with a CC - pin (241). The controller - component placement groove (224) is a cylindrical structure with a side - wall opening.
8. The discharge gun converter socket according to claim 6, characterized in that, L - shaped card slots (2102) with openings facing inwards are provided diagonally on the outer sides of the L - pole socket placement groove (221) and the N - pole socket placement groove (222). A slot accommodation cavity is formed between the L - shaped card slots (2102), the L - pole socket placement groove (221), and the N - pole socket placement groove (222) for holding and fixing the protection door assembly (5).
9. A discharge gun converter socket according to claim 1, characterized in that, The protection door assembly (5) is fixedly installed on the copper part placement groove structure (22). The protection door assembly (5) shields between the socket assembly (4) and the jacks on the socket panel housing (6). The socket panel housing (6) is snap - connected to the converter housing (1).
10. The discharge gun converter socket according to claim 9, characterized in that, The protection door assembly (5) includes a protection door slider (51), an elastic member (52), and a bracket (53). The protection door slider (51) is slidably mounted on the bracket (53), and the elastic member (52) is connected between the protection door slider (51) and the bracket (53). The elastic member (52) drives the protection door slider (51) to move and block the jacks on the socket panel housing (6).
11. A discharge gun converter socket according to claim 10, characterized in that, The bracket (53) is a groove structure for mounting the protection door slider (51) and the elastic member (52). A vertical rod (531) is provided on the outer side of the bottom plate of the groove structure for plug-in limit with the gun head housing (21). A limit hole (501) is provided at the edge of the groove structure for socket connection with the positioning post (2101) on the gun head housing (21).
12. A discharge gun converter socket according to claim 10, characterized in that, The protection door slider (51) is integrally formed and includes two first inclined surface driving structures (513) corresponding to the L-pole jack (201) and the N-pole jack (202) in the three-pin jack, and two second inclined surface driving structures (514) corresponding to the two-pin jack. The inclination directions of the first inclined surface driving structure (513) and the second inclined surface driving structure (514) are opposite to each other.
13. A discharge gun converter socket according to claim 9, characterized in that, One end edge of the gun head housing (21) where the copper part placement groove structure (22) is provided is convexly provided with a plurality of installation buckle walls (25). The installation buckle walls (25) are arc surfaces with rectangular notches and surround the outside of the copper part placement groove structure (22). Corresponding convex buckles (62) are provided on the inner cavity side wall of the socket panel housing (6) for snap connection with the rectangular notches of the installation buckle walls (25). An anti-disengagement wall (63) is provided on each side of the buckle (62) for limiting the installation buckle wall.
14. A discharge gun converter socket according to claim 9, characterized in that, A plurality of limit posts (601) are provided on the surface of the gun head housing (21) where the copper part placement groove structure (22) is provided, and a plurality of limit post grooves (61) are correspondingly provided in the inner cavity of the socket panel housing (6). The limit posts (601) are correspondingly inserted into the limit post grooves (61).
15. A discharge gun converter socket according to claim 1, characterized in that, The total height of the electric shock prevention gun converter socket is 68 - 71 mm.
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External adapter of new energy vehicle
CN121688484A