Motor flat wire edge patent leather cutting mechanism of new energy automobile

The modular cutting system with quick-release mechanisms addresses inefficiencies in existing methods by enabling rapid and precise paint skin removal from flat wires with minimal copper core damage and automated waste collection, enhancing production efficiency and cleanliness.

CN223109853UActive Publication Date: 2025-07-15NINGBO CHANGHENG ELECTRIC DRIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422286989.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, stamping molds are complicated to disassemble and assemble, and it is difficult to flexibly adapt to flat wires of different models and specifications, resulting in low production efficiency and greater damage to the copper core.

Method used

Vertical and horizontal peeling components are adopted, equipped with quick-removal structures and fixing screws, respectively, to ensure the rapid installation and disassembly of the mold, and guide the patent skin cutouts through the obtuse angle guide groove, and realize automatic processing in combination with the waste collection system.

Benefits of technology

The mold is easy to disassemble and assembly, adapts to different types of flat wires, reduces copper core damage, improves production efficiency and accuracy, and automatically collects waste materials to reduce environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of flat wire motors, in particular to a motor flat wire edge patent leather cutting mechanism of a new energy automobile, which comprises a mounting table board, and a vertical peeling assembly and a horizontal peeling assembly which are arranged on the mounting table board in parallel; the vertical peeling assembly comprises a vertical punching rack and a vertical punching die arranged on the vertical punching rack, and the vertical punching rack is provided with a first quick disassembling structure used for disassembling and assembling the vertical punching die. The horizontal peeling assembly comprises a horizontal punching rack and a horizontal punching die arranged on the horizontal punching rack, and the horizontal punching rack is provided with a second quick disassembly structure used for disassembling and assembling the horizontal punching die. The stamping die has the effect that the problem that the stamping die is tedious to disassemble and assemble is solved.
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Description

Technical Field

[0001] This application relates to the technical field of flat wire motors, and in particular to a cutting mechanism for the enameled paint skin of the flat wire of a motor for new energy vehicles. Background Art

[0002] During the assembly process of the flat wire motor of a new energy vehicle, it is necessary to straighten, remove the skin, cut, etc. the coiled flat wire through a flat wire processing device. The methods for quickly removing the enameled paint skin of the flat wire generally include two types: laser skin removal and mechanical skin removal. The method of laser skin removal usually irradiates the enameled paint skin of the flat wire with a high-energy laser beam generated by a laser generator, but charred paint skin will remain on the copper core of the flat wire. The method of mechanical skin removal usually uses a servo system to control a stamping die, and removes the paint skin outside the flat wire by stamping, ensuring that during the skin removal process, the tool head can quickly and effectively cut the insulating paint layer while minimizing damage to the copper core.

[0003] In the related art, the stamping die is installed on a frame. The stamping die includes a tool holder, a first template, and a second template. On one side of the tool holder close to the first template, two symmetric tool heads are fixedly connected. A cutting channel having the same width as the copper core of the flat wire is left between the two tool heads. The first template is provided with a wire passing groove for the flat wire to pass through and a first feed groove communicating with the wire passing groove and for the tool head to pass through. The second template is provided with a second feed groove for the tool head to pass through and corresponding to the upper feed groove. The tool holder is driven by a vertical servo press to drive the tool head to pass through from the (upper and lower / left and right) sides of the flat wire, thereby removing the paint skin of the flat wire.

[0004] In view of the above related art, in order to ensure the accuracy of skin removal cutting and prevent the tool head from damaging the copper core, the two tool heads on the stamping die are usually fixedly connected to the tool holder to prevent displacement. Therefore, the distance between the two tool heads is a fixed value, and thus only flat wires of the same model and style can be cut and skinned. When flat wires of different models need to be processed, the stamping die needs to be removed from the frame and a tool holder matching the flat wire specification needs to be replaced. Since the stamping die has many components, the disassembly and assembly process is relatively cumbersome. Utility Model Content

[0005] In order to improve the problem that the disassembly and assembly of the stamping die is relatively cumbersome, this application provides a cutting mechanism for the enameled paint skin of the flat wire of a motor for new energy vehicles.

[0006] The cutting mechanism for the enameled paint skin of the flat wire of a motor for new energy vehicles provided by this application adopts the following technical solution:

[0007] A cutting mechanism for the enameled paint skin of the flat wire of a motor for new energy vehicles includes an installation table surface and a vertical skin removal component and a horizontal skin removal component arranged side by side on the installation table surface;

[0008] The vertical wire stripping assembly includes a vertical stamping frame and a vertical stamping die disposed on the vertical stamping frame. A first quick-release structure for disassembling and assembling the vertical stamping die is provided on the vertical stamping frame.

[0009] The horizontal wire stripping assembly includes a horizontal stamping frame and a horizontal stamping die disposed on the horizontal stamping frame. A second quick-release structure for disassembling and assembling the horizontal stamping die is provided on the horizontal stamping frame.

[0010] By adopting the above technical solutions, the vertical wire stripping assembly is used to remove the paint on the left and right edges of the flat wire, and the horizontal wire stripping assembly is used to remove the paint on the upper and lower edges of the flat wire. The vertical wire stripping assembly and the horizontal wire stripping assembly are respectively equipped with the first quick-release structure and the second quick-release structure. When dealing with flat wires of different widths or thicknesses, the stamping dies of the corresponding assemblies can be quickly replaced without the need for cumbersome disassembly and assembly of the entire mechanism. The quick-release structure makes the disassembly and assembly of the stamping die simpler and faster, reduces the time required for replacing the die, improves production efficiency, and enables the mechanism to flexibly adapt to flat wires of different models and specifications. Since the vertical wire stripping assembly and the horizontal wire stripping assembly can respectively perform precise wire stripping on different sides of the flat wire, it helps to ensure the accuracy and consistency of the wire stripping process. The distance between the cutting heads of each assembly can be selected according to the size of the specific flat wire, so as to minimize the damage to the copper core during the wire stripping process.

[0011] Further, the vertical stamping die includes a vertical tool holder, an upper template, a lower template, and a first die holder disposed below the lower template. A first limit seat for inserting and mounting the first die holder is provided on the vertical stamping frame.

[0012] The first quick-release structure includes a first fixing plate abutted against one side of the first limit seat and a first quick-release rod passing through the first fixing plate. A first quick interface for inserting and fixing the first quick-release rod is provided on the first die holder.

[0013] By adopting the above technical solutions, the first limit seat and the first quick interface ensure the accurate positioning of the vertical stamping die during the installation process. When the vertical stamping die is inserted into the first limit seat, it can be automatically aligned and fixed, reducing the positioning error caused by human factors and improving the accuracy and consistency of the wire stripping process. The first quick-release structure enables the vertical stamping die to be quickly removed from or installed on the vertical stamping frame. When dealing with flat wires of different models, the operator only needs to operate the first quick-release rod to release or fix the die from the first limit seat, avoiding the cumbersome steps during the disassembly and assembly process, and improving production efficiency and flexibility.

[0014] Further, a first fixing screw is also passed through the first fixing plate, and the first fixing screw passes through the first fixing plate and is threadedly connected to the first die holder.

[0015] By adopting the above technical solution, the first fixing screw fixes the first die base on the first fixing plate through threaded connection, increasing the stability of the vertical stamping die on the vertical stamping machine frame, which is more reliable than a simple quick-release structure. The stable die fixing method can ensure that the die will not loosen or shift during high-speed stamping, improving the stability and precision of the peeling process and reducing safety accidents caused by die loosening or falling off.

[0016] Further, two symmetrically arranged vertical cutting heads are fixedly connected to the vertical tool holder on the side close to the upper template. A vertical cutting channel equal in width to the copper core of the flat wire is left between the two vertical cutting heads. A first obtuse-angle guiding groove for guiding the paint film incision is formed on the side of the vertical cutting head far from the connection with the vertical tool holder.

[0017] By adopting the above technical solution, a vertical cutting channel equal in width to the copper core of the flat wire is left between the two vertical cutting heads, ensuring that the cutting heads can accurately cut along the edge of the copper core during the peeling process, avoiding damage to the copper core, and at the same time ensuring the flatness of the edge of the peeled flat wire, which is beneficial to subsequent processing and use. When the cutting head contacts the flat wire and starts cutting, the first obtuse-angle guiding groove formed on the vertical cutting head can guide the incision direction of the paint film, enabling the paint film to be cut and peeled along a predetermined path, helping to reduce the resistance and friction during the cutting process, reducing the wear of the cutting head, and improving the peeling efficiency. The obtuse-angle guiding groove enables the cutting head to make a smooth transition during the cutting process, reducing the impact and damage to the copper core caused by sudden cutting in or out.

[0018] Further, the upper template has an upper-side feed slot for the vertical cutting head to pass through, the lower template has a lower-side feed slot for the vertical cutting head to pass through and corresponding to the upper-side feed slot. The first die base is provided with a first blanking slot corresponding to the lower-side feed slot and for the paint film to fall. The vertical stamping machine frame is provided with a first material receiving port communicating with the first blanking slot on the lower side. A first material receiving pipe is fixedly connected to the lower side of the vertical stamping machine frame at the position of the first material receiving port. A negative pressure pump body connected to the first material receiving pipe is provided below the installation tabletop, and a first pipeline hole for the first material receiving pipe to pass through is opened on the installation tabletop.

[0019] By adopting the above technical solution, the upper feed groove on the upper template and the lower feed groove on the lower template are accurately corresponding to the vertical cutter head, ensuring that the vertical cutter head can smoothly pass through the left and right sides of the flat wire during the skinning process and perform cutting along a predetermined path, reducing the resistance and vibration during the cutting process, and improving the skinning efficiency and accuracy. The first blanking groove opened on the first die base corresponds to the lower feed groove, so that the cut paint waste can directly fall into it. The first material receiving port and the first material receiving pipe on the lower side of the vertical stamping machine frame facilitate the further collection and treatment of the waste. The negative pressure pump body below the installation table is connected to the first blanking groove through the first material receiving pipe, and uses negative pressure suction to suck and collect the cut paint waste, avoiding the waste flying around during the production process and causing pollution to the equipment and the environment. The automated waste collection method reduces the trouble of manual cleaning.

[0020] Further, a first wire passing groove for the flat wire to pass through is opened on the upper template along the length direction of the flat wire near the lower template side. The vertical stamping machine frame is symmetrically provided with first supporting brackets for supporting the flat wire on both sides. A first horizontal hole for the flat wire to pass through and aligned with the first wire passing groove is opened on the first supporting bracket.

[0021] By adopting the above technical solution, the first wire passing groove opened on the upper template is aligned with the first horizontal holes on the first supporting brackets on both sides of the vertical stamping machine frame, forming a stable channel for the flat wire to smoothly pass through during the skinning process, ensuring the stability and accuracy of the flat wire during transmission, and avoiding cutting errors caused by the offset of the flat wire position. The first supporting bracket serves as a supporting point for the flat wire, enhancing the stability of the mechanism during the skinning process. The first wire passing groove and the first horizontal hole are accurately aligned, enabling the vertical cutter head to accurately cut to the predetermined position of the flat wire, that is, the junction of the copper core and the paint skin, reducing excessive damage to the copper core, and ensuring the flatness of the edge of the flat wire after skinning.

[0022] Further, the horizontal stamping die includes a horizontal tool holder, a front template, a rear template, and a second die base provided on the side of the rear template away from the front template. A second limiting seat for inserting and installing the second die base is provided on the horizontal stamping machine frame;

[0023] The second quick-release structure includes a second fixing plate abutted against the upper side of the second limiting seat and a second quick-release rod passing through the second fixing plate. A second quick interface for inserting and fixing the second quick-release rod is opened on the second limiting seat;

[0024] A second fixing screw is also passed through the second fixing plate. The second fixing screw passes through the second fixing plate and is threadedly connected to the second die base.

[0025] By adopting the above technical solution, the horizontal stamping die includes components such as a horizontal tool holder, a front template, a rear template, and a second die holder. These components are quickly installed and disassembled through a second quick-release structure, simplifying the die assembly process and making it more convenient and efficient when maintenance or die replacement is required, thereby improving production efficiency and flexibility. The second limit seat provides a stable support platform for the second die holder, ensuring the stability and accuracy of the die during the stamping process. The second quick-release structure is tightly connected to the second limit seat through a second fixing plate and a second quick-release rod, enhancing the overall stability of the die and reducing errors caused by vibration or impact. The cooperation of the second quick-release rod and the second quick interface realizes the quick locking and release of the die, improving the efficiency of die replacement. The second fixing screw, as an auxiliary fixing device, further enhances the connection strength between the die and the second die holder, ensuring that the die will not loosen or fall off due to excessive force during the stamping process.

[0026] Further, two symmetrically arranged horizontal cutting heads are fixedly connected to the horizontal tool holder on the side close to the front template. A horizontal cutting channel with the same thickness as the copper core of the flat wire is left between the two horizontal cutting heads. A second obtuse-angle guiding groove for guiding the paint film incision is provided on the side of the horizontal cutting head away from the connection with the horizontal tool holder.

[0027] By adopting the above technical solution, a horizontal cutting channel with the same thickness as the copper core of the flat wire is left between the two horizontal cutting heads, ensuring that the cutting head can cut along the thickness of the copper core during the cutting process, avoiding excessive damage to the copper core, protecting the integrity and electrical conductivity of the copper core, and ensuring the quality of the flat wire after peeling. When the cutting head contacts the flat wire and starts cutting, the second obtuse-angle guiding groove on the horizontal cutting head can guide the incision direction of the paint film, enabling the paint film to be cut and peeled along a predetermined path, reducing the resistance and friction during the cutting process, reducing the wear of the cutting head, and also protecting the copper core from impact and damage during the cutting process.

[0028] Further, the front template has a front-side feed slot for the horizontal cutting head to pass through, the rear template has a rear-side feed slot for the horizontal cutting head to pass through and corresponding to the front-side feed slot, the second die holder is provided with a second blanking slot corresponding to the rear-side feed slot and for the paint film to enter, a second material receiving port communicating with the second blanking slot is provided on one side of the horizontal stamping frame, a second material receiving pipe is fixedly connected to the horizontal stamping frame at the position of the second material receiving port, the second material receiving pipe communicates with the first material receiving pipe, and a second pipeline hole for the second material receiving pipe to pass through is provided on the installation table surface.

[0029] By adopting the above technical solutions, the front side feed groove on the front template corresponds precisely to the rear side feed groove on the rear template, providing a smooth cutting path for the horizontal cutter head, ensuring that the horizontal cutter head can smoothly pass through the upper and lower sides of the flat wire during the peeling process, and cutting along a predetermined path, thereby improving the cutting accuracy and efficiency. The second blanking groove on the second die base corresponds to the rear side feed groove, enabling the cut paint waste to directly fall into it, reducing the accumulation of waste inside the equipment, facilitating subsequent cleaning. The second material receiving pipe is connected to the first material receiving pipe, enabling the waste to be exported outside the equipment for centralized treatment of the paint waste.

[0030] Further, a second wire passing groove for the flat wire to pass through is formed on the front template along the length direction of the flat wire near the side close to the rear template. Second support brackets for supporting the flat wire are symmetrically arranged on both sides of the horizontal stamping frame, and second level holes for the flat wire to pass through and aligned with the second wire passing groove are formed on the second support brackets.

[0031] By adopting the above technical solutions, the second wire passing groove formed on the front template is aligned with the second level holes on the second support brackets on both sides of the horizontal stamping frame, ensuring that the flat wire can maintain a stable position and posture when passing through the horizontal cutter head for cutting, avoiding cutting errors caused by vibration or deviation. The alignment of the second wire passing groove and the second level holes enables the flat wire to accurately pass through the cutting area of the horizontal cutter head during the cutting process, reducing the deviation during the cutting process, improving the cutting accuracy and consistency, and ensuring the edge flatness and dimensional accuracy of the flat wire after peeling.

[0032] In summary, the present application includes at least one of the following beneficial technical effects:

[0033] 1. The vertical peeling assembly and the horizontal peeling assembly respectively adopt the first quick-release structure and the second quick-release structure to achieve the quick installation and disassembly of the die, enabling operators to quickly replace the corresponding stamping die when dealing with flat wires of different widths, thicknesses or models, without the need for cumbersome disassembly and assembly of the entire mechanism, improving production efficiency and flexibility, and reducing downtime and die replacement costs;

[0034] 2. The vertical peeling assembly and the horizontal peeling assembly respectively perform precise peeling on the left and right sides and the upper and lower sides of the flat wire, ensuring the accuracy and consistency of the peeling process. The vertical cutter head and the horizontal cutter head respectively guide the cutting direction of the paint skin through the vertical cutting channel, the horizontal cutting channel, the first obtuse angle guiding groove and the second obtuse angle guiding groove, enabling the cutting process to proceed smoothly, reducing damage to the copper core, and ensuring the flatness of the edge of the flat wire after peeling, which helps to improve product quality and meet the manufacturing requirements of high-end motors;

[0035] 3. Both the vertical stamping die and the horizontal stamping die are equipped with a waste collection system. Through components such as the first blanking chute, the second blanking chute, the first material receiving pipe, the second material receiving pipe, and the negative pressure pump body, the automatic collection and centralized treatment of the cut paint waste are realized, avoiding the scattered flying of waste during the production process, reducing the pollution to equipment and the environment, and reducing the burden of manual cleaning. The automated waste collection method also improves the production efficiency and the cleanliness of the production site. Brief Description of the Drawings

[0036] Figure 1 is a schematic diagram of the overall structure of the motor flat wire edge paint cutting mechanism of a new energy vehicle according to an embodiment of the present application.

[0037] Figure 2 is an exploded view of the first quick-release structure in the vertical skinning component according to an embodiment of the present application.

[0038] Figure 3 is a sectional view of the vertical stamping die according to an embodiment of the present application Figure 1 。

[0039] Figure 4 is a sectional view of the vertical stamping die according to an embodiment of the present application Figure 2 。

[0040] Figure 5 is an exploded view of the second quick-release structure in the horizontal skinning component according to an embodiment of the present application.

[0041] Figure 6 is a sectional view of the horizontal stamping die according to an embodiment of the present application Figure 1 。

[0042] Figure 7 is a sectional view of the horizontal stamping die according to an embodiment of the present application Figure 2 。

[0043] Figure 8 is an exploded view of the installation table, the vertical skinning component, the horizontal skinning component, the first material receiving pipe, the second material receiving pipe, and the negative pressure pump body according to an embodiment of the present application.

[0044] Description of reference numerals: 1. Vertical paint stripping assembly; 11. Vertical stamping frame; 111. First frame body; 1111. First material receiving port; 1112. First limiting seat; 112. Vertical servo press; 113. First pressing member; 114. First material receiving pipe; 12. Vertical stamping die; 121. Vertical tool holder; 1211. Vertical tool bit; 1212. Vertical cutting channel; 1213. First obtuse angle guiding groove; 122. Upper template; 1221. First wire passing groove; 1222. Upper side feed groove; 123. Lower template; 1231. Lower side feed groove; 124. First die base; 1241. First blanking groove; 1242. First quick interface; 13. First quick release structure; 131. First fixing plate; 132. First quick release rod; 133. First fixing screw; 14. First supporting bracket; 141. First level hole; 2. Horizontal paint stripping assembly; 21. Horizontal stamping frame; 211. Second frame body; 2111. Second material receiving port; 2112. Second limiting seat; 212. Horizontal servo press; 213. Second pressing member; 214. Second material receiving pipe; 22. Horizontal stamping die; 221. Horizontal tool holder; 2211. Horizontal tool bit; 2212. Horizontal cutting channel; 2213. Second obtuse angle guiding groove; 222. Front template; 2221. Second wire passing groove; 2222. Front side feed groove; 223. Rear template; 2231. Rear side feed groove; 224. Second die base; 2241. Second blanking groove; 2242. Second quick interface; 23. Second quick release structure; 231. Second fixing plate; 232. Second quick release rod; 233. Second fixing screw; 24. Second supporting bracket; 241. Second level hole; 3. Installation table; 31. First pipeline hole; 32. Second pipeline hole; 4. Negative pressure pump body. Detailed implementation manners

[0045] In order to make the objectives, technical solutions and advantages of the present application clearer and more understandable, the following further elaborates on the present application in conjunction with the attached Figure 1-8 drawings and embodiments.

[0046] The embodiment of the present application discloses a cutting mechanism for the enameled paint on the flat wire of the motor of a new energy vehicle. Referring to Figure 1 , the cutting mechanism for the enameled paint on the flat wire of the motor of a new energy vehicle includes a vertical paint stripping assembly 1, a horizontal paint stripping assembly 2 and an installation table 3. The vertical paint stripping assembly 1 and the horizontal paint stripping assembly 2 are installed side by side on the installation table 3. The vertical paint stripping assembly 1 can remove the enameled paint on the left and right sides of the flat wire, and the horizontal paint stripping assembly 2 can remove the enameled paint on the upper and lower sides of the flat wire.

[0047] Referring to Figure 1 and Figure 2, the vertical debarking assembly 1 includes a vertical stamping frame 11, a vertical stamping die 12, a first quick-release structure 13, and a first support bracket 14. The vertical stamping frame 11 is used to install the vertical stamping die 12, and the first quick-release structure 13 is used to quickly lock the vertical stamping die 12 onto the vertical stamping frame 11. An operator can quickly disassemble, install, or replace the vertical stamping die 12 through the first quick-release structure 13.

[0048] The vertical stamping frame 11 includes a first frame body 111 for installing the vertical stamping die 12 and a vertical servo press 112 installed on the first frame body 111 and used to drive the vertical stamping die 12. A first pressing member 113 for cooperating with the vertical stamping die 12 is fixedly connected to the lower side of the vertical servo press 112.

[0049] The vertical stamping die 12 has a first wire passing groove 1221 for the flat wire to pass through. The number of the first support brackets 14 is two. The two first support brackets 14 are symmetrically arranged and fixedly connected to both sides of the first frame body 111 to support the flat wire. A first level hole 141 aligned with the first wire passing groove 1221 is opened on each first support bracket 14.

[0050] Refer to Figure 3 and Figure 4 , the vertical stamping die 12 includes a vertical tool holder 121, an upper template 122, a lower template 123, and a first die base 124 provided below the lower template 123. Two symmetrically arranged vertical tool heads 1211 are fixedly connected to the vertical tool holder 121 on the side close to the upper template 122. A vertical cutting channel 1212 equal in width to the copper core of the flat wire is left between the two vertical tool heads 1211. A first obtuse angle guiding groove 1213 for guiding the paint film incision is opened on the side of the vertical tool head 1211 far from the connection with the vertical tool holder 121.

[0051] The first wire passing groove 1221 is opened on the side of the upper template 122 close to the lower template 123. An upper side feed groove 1222 for the vertical tool head 1211 to pass through is opened at the middle position of the upper template 122. A lower side feed groove 1231 for the vertical tool head 1211 to pass through and corresponding to the upper side feed groove 1222 up and down is opened on the lower template 123. A first blanking groove 1241 corresponding to the lower side feed groove 1231 is opened at the middle position of the first die base 124. The first blanking groove 1241 is for the cut paint film waste to fall. Combining Figure 2 , a first material receiving port 1111 communicating with the first blanking groove 1241 is opened on the lower side of the vertical stamping frame 11.

[0052] The first pressing member 113 presses against the upper side of the vertical tool holder 121. The vertical servo press 112 drives the first pressing member 113 to press down the vertical tool holder 121, thereby driving the vertical tool head 1211 to sequentially enter the upper feed groove 1222 and the lower feed groove 1231. The two vertical tool heads 1211 pass by the left and right sides of the flat wire, and the flat wire enters the vertical cutting channel 1212 between the two vertical tool heads 1211. The vertical tool heads 1211 remove the paint on the left and right sides of the flat wire.

[0053] Refer to Figure 2 , a first limit seat 1112 for inserting and installing the first die holder 124 is fixedly connected to the vertical stamping frame 11. The first quick-release structure 13 includes a first fixing plate 131 abutting against one side of the first limit seat 1112 and a first quick-release rod 132 passing through the first fixing plate 131. A first quick interface 1242 for inserting and fixing the first quick-release rod 132 is provided on the first limit seat 1112. A first fixing screw 133 also passes through the first fixing plate 131, and the first fixing screw 133 passes through the first fixing plate 131 and is threadedly connected to the first die holder 124, thereby playing an auxiliary fixing effect on the vertical stamping die 12.

[0054] Refer to Figure 1 and Figure 5 , the horizontal paint-removing assembly 2 includes a horizontal stamping frame 21, a horizontal stamping die 22, a second quick-release structure 23 and a second supporting bracket 24. The horizontal stamping frame 21 is used for installing the horizontal stamping die 22, and the second quick-release structure 23 is used for quickly locking the horizontal stamping die 22 on the horizontal stamping frame 21. An operator can quickly disassemble, assemble or replace the horizontal stamping die 22 through the second quick-release structure 23.

[0055] The horizontal stamping frame 21 includes a second frame body 211 for installing the horizontal stamping die 22 and a horizontal servo press 212 installed on the second frame body 211 and used for driving the horizontal stamping die 22. A second pressing member 213 for cooperating with the horizontal stamping die 22 is fixedly connected to the lower side of the horizontal servo press 212.

[0056] The horizontal stamping die 22 has a second wire passing groove 2221 for the flat wire to pass through. The number of the second supporting brackets 24 is two. The two second supporting brackets 24 are symmetrically arranged and fixedly connected to both sides of the second frame body 211 for supporting the flat wire. A second level hole 241 aligned with the second wire passing groove 2221 is provided on each second supporting bracket 24. The first level hole 141, the first wire passing groove 1221 on the first supporting bracket 14, the second level hole 241 and the second wire passing groove 2221 on the second supporting bracket 24 are all at the same horizontal height.

[0057] Refer to Figure 6 and Figure 7, the horizontal stamping die 22 includes a horizontal tool holder 221, a front template 222, a rear template 223, and a second die holder 224 provided on one side of the rear template 223. On the side of the horizontal tool holder 221 close to the front template 222, two symmetrically arranged horizontal tool heads 2211 are fixedly connected. A horizontal cutting channel 2212 equal in thickness to the copper core of the flat wire is left between the two horizontal tool heads 2211. On the side of the horizontal tool head 2211 away from the connection with the horizontal tool holder 221, a second obtuse-angle guiding groove 2213 for guiding the paint skin incision is provided.

[0058] The second wire passing groove 2221 is opened on the side of the front template 222 close to the rear template 223. The front template 222 is provided with a front side feed groove 2222 in the middle position for the horizontal tool head 2211 to pass through. The rear template 223 is provided with a rear side feed groove 2231 corresponding to the front side feed groove 2222 for the horizontal tool head 2211 to pass through. The second die holder 224 is provided with a second blanking groove 2241 corresponding to the rear side feed groove 2231 in the middle position, and the second blanking groove 2241 is for the cut paint skin waste to enter. Combining Figure 5 , a second material receiving port 2111 communicating with the second blanking groove 2241 is opened on the horizontal stamping frame 21.

[0059] The second pressing member 213 presses against one side of the horizontal tool holder 221. The horizontal servo press 212 drives the second pressing member 213 to press against the horizontal tool holder 221, thereby driving the horizontal tool head 2211 to sequentially enter the front side feed groove 2222 and the rear side feed groove 2231. The two horizontal tool heads 2211 pass by the upper and lower sides of the flat wire, and the flat wire enters the horizontal cutting channel 2212 between the two horizontal tool heads 2211. The horizontal tool heads 2211 remove the paint skin on the upper and lower sides of the flat wire.

[0060] Referring to Figure 5 , a second limit seat 2112 for inserting the second die holder 224 is fixedly connected to the horizontal stamping frame 21. The second quick-release structure 23 includes a second fixing plate 231 abutting against one side of the second limit seat 2112 and a second quick-release rod 232 passing through the second fixing plate 231. The second limit seat 2112 is provided with a second quick interface 2242 for inserting and fixing the second quick-release rod 232. A second fixing screw 233 is also passed through the second fixing plate 231, and the second fixing screw 233 passes through the second fixing plate 231 and is threadedly connected to the second die holder 224, thereby playing an auxiliary fixing effect on the horizontal stamping die 22.

[0061] Referring to Figure 1 and Figure 8, a first receiving pipe 114 is fixedly connected to the lower side of the vertical stamping frame 11 at the position of the first receiving port 1111. A second receiving pipe 214 is fixedly connected to the horizontal stamping frame 21 at the position of the second receiving port 2111. The second receiving pipe 214 is fixedly connected to and communicates with the first receiving pipe 114. A negative pressure pump body 4 connected to the first receiving pipe 114 is provided below the installation table 3. First pipeline holes 31 and second pipeline holes 32 are spaced apart on the installation table 3. The first receiving pipe 114 passes through the first pipeline hole 31, and the second receiving pipe 214 passes through the second pipeline hole 32.

[0062] The implementation principle of the motor flat wire edge paint peeling mechanism of a new energy vehicle in an embodiment of the present application is as follows: The peeling mechanism includes a vertical peeling component 1 and a horizontal peeling component 2, which are installed side by side on the installation table 3. The vertical peeling component 1 is responsible for removing the paint on the left and right sides of the flat wire, and the horizontal peeling component 2 is responsible for removing the paint on the upper and lower sides of the flat wire.

[0063] The vertical stamping frame 11 drives the vertical stamping die 12 to work through the vertical servo press 112. The vertical stamping die 12 is composed of an upper template 122, a lower template 123, a vertical tool holder 121, a vertical tool head 1211, etc. A vertical cutting channel 1212 equal to the width of the flat wire copper core is formed between the two vertical tool heads 1211. When the flat wire passes through the first wire groove 1221, the vertical servo press 112 drives the first pressing member 113 to press down the vertical tool holder 121, so that the vertical tool heads 1211 sequentially enter the upper side feed groove 1222 and the lower side feed groove 1231, and remove the paint from the left and right sides of the flat wire. During the cutting process, the first obtuse angle guiding groove 1213 guides the direction of the paint incision, ensuring a smooth cutting process and reducing damage to the copper core. The cut paint waste falls into the first material dropping groove 1241 through the lower side feed groove 1231, and is discharged from the first receiving port 1111, and finally collected and processed through the first receiving pipe 114.

[0064] The horizontal stamping frame 21 drives the horizontal stamping die 22 to work through the horizontal servo press 212. The horizontal stamping die 22 consists of a horizontal tool holder 221, a front template 222, a rear template 223, a horizontal tool head 2211, etc. A horizontal cutting channel 2212 equal to the thickness of the flat copper core is formed between two horizontal tool heads 2211. When the flat wire passes through the second wire passing groove 2221, the horizontal servo press 212 drives the second pressing member 213 to press against the horizontal tool holder 221, so that the horizontal tool heads 2211 sequentially enter the front side feed groove 2222 and the rear side feed groove 2231, and remove the paint film from the upper and lower sides of the flat wire. During the cutting process, the second obtuse angle guiding groove 2213 plays a role in guiding the direction of the paint film incision. The cut paint film waste falls into the second blanking groove 2241 through the rear side feed groove 2231, and is discharged through the second material receiving port 2111, and finally communicates with the first material receiving pipe 114 through the second material receiving pipe 214 for joint collection and treatment.

[0065] The vertical paint stripping assembly 1 and the horizontal paint stripping assembly 2 are respectively disassembled and assembled quickly through the first quick disassembly structure 13 and the quick disassembly structure, which is convenient for operators to quickly disassemble, assemble or replace the die to meet the processing requirements of flat wires with different widths, thicknesses or models. The quick disassembly structure cooperates with the quick interface on the limit seat through the quick disassembly rod to realize the quick locking and release of the die, and is supplemented by a fixing screw for auxiliary fixation to ensure the stability and accuracy of the die during the stamping process.

[0066] The cutting mechanism is also equipped with a waste collection system. Through the first material receiving pipe 114 and the second material receiving pipe 214 connected to the negative pressure pump body 4, the cut paint film waste is automatically collected and treated, avoiding pollution to the production environment and equipment, and improving production efficiency and cleanliness.

[0067] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of this application should be covered within the protection scope of this application.

Claims

1. A cutting mechanism for the enameled skin of flat wires of an electric motor of a new energy vehicle, characterized in that: It includes an installation tabletop (3), a vertical peeling component (1) and a horizontal peeling component (2) arranged side by side on the installation tabletop (3); The vertical peeling component (1) includes a vertical stamping frame (11) and a vertical stamping die (12) arranged on the vertical stamping frame (11). A first quick-release structure (13) for disassembling and assembling the vertical stamping die (12) is arranged on the vertical stamping frame (11); The horizontal peeling component (2) includes a horizontal stamping frame (21) and a horizontal stamping die (22) arranged on the horizontal stamping frame (21). A second quick-release structure (23) for disassembling and assembling the horizontal stamping die (22) is arranged on the horizontal stamping frame (21).

2. The motor flat wire enameled paint cutting mechanism of a new energy vehicle according to claim 1, characterized in that: The vertical stamping die (12) includes a vertical tool holder (121), an upper template (122), a lower template (123) and a first die base (124) arranged below the lower template (123). A first limit seat (1112) for inserting and installing the first die base (124) is arranged on the vertical stamping frame (11); The first quick-release structure (13) includes a first fixing plate (131) abutted against one side of the first limit seat (1112) and a first quick-release rod (132) passing through the first fixing plate (131). A first quick interface (1242) for inserting and fixing the first quick-release rod (132) is arranged on the first die base (124).

3. The motor flat wire enameled paint cutting mechanism of a new energy vehicle according to claim 2, characterized in that: A first fixing screw (133) is also passed through the first fixing plate (131). The first fixing screw (133) passes through the first fixing plate (131) and is threadedly connected with the first die base (124).

4. The motor flat wire enameled leather cutting mechanism of a new energy vehicle according to claim 2, wherein: Two symmetrically arranged vertical cutting heads (1211) are fixedly connected to the vertical tool holder (121) on the side close to the upper template (122). A vertical cutting channel (1212) equal to the width of the copper core of the flat wire is left between the two vertical cutting heads (1211). A first obtuse-angle guiding groove (1213) for guiding the paint film incision is arranged on the side of the vertical cutting head (1211) far from the connection with the vertical tool holder (121).

5. The cutting mechanism for the enameled flat wire of the motor of a new energy vehicle according to claim 4, characterized in that: The upper template (122) has an upper feed slot (1222) for the vertical cutter head (1211) to pass through. The lower template (123) has a lower feed slot (1231) for the vertical cutter head (1211) to pass through and corresponding to the upper feed slot (1222). The first die holder (124) is provided with a first blanking slot (1241) corresponding to the lower feed slot (1231) and for the paint film to fall. The vertical stamping frame (11) is provided with a first material receiving port (1111) communicating with the first blanking slot (1241) at the lower side. A first material receiving pipe (114) is fixedly connected to the lower side of the vertical stamping frame (11) at the position of the first material receiving port (1111). A negative pressure pump body (4) connected to the first material receiving pipe (114) is provided below the installation table surface (3). A first pipeline hole (31) for the first material receiving pipe (114) to pass through is opened on the installation table surface (3).

6. The motor flat wire enameled paint cutting mechanism of a new energy vehicle according to claim 2, wherein: The upper template (122) is provided with a first wire passing slot (1221) for the flat wire to pass through along the length direction of the flat wire on the side close to the lower template (123). The vertical stamping frame (11) is symmetrically provided with first support brackets (14) for supporting the flat wire on both sides. The first support brackets (14) are provided with first horizontal holes (141) for the flat wire to pass through and aligned with the first wire passing slot (1221).

7. A motor flat wire enameled paint cutting mechanism for a new energy vehicle according to claim 5, characterized in that: The horizontal stamping die (22) includes a horizontal tool holder (221), a front template (222), a rear template (223), and a second die holder (224) provided on the side of the rear template (223) away from the front template (222). A second limit seat (2112) for inserting and installing the second die holder (224) is provided on the horizontal stamping frame (21). The second quick-release structure (23) includes a second fixing plate (231) abutted against the upper side of the second limit seat (2112) and a second quick-release rod (232) passing through the second fixing plate (231). The second die holder (224) is provided with a second quick interface (2242) for the second quick-release rod (232) to be inserted and fixed. A second fixing screw (233) also passes through the second fixing plate (231). The second fixing screw (233) passes through the second fixing plate (231) and is threadedly connected to the second die holder (224).

8. A motor flat wire enameled paint cutting mechanism for a new energy vehicle according to claim 7, characterized in that: Two symmetrically arranged horizontal cutter heads (2211) are fixedly connected to the side of the horizontal tool holder (221) close to the front template (222). A horizontal cutting channel (2212) with the same thickness as the copper core of the flat wire is left between the two horizontal cutter heads (2211). A second obtuse angle guiding groove (2213) for guiding the paint film incision is opened on the side of the horizontal cutter head (2211) away from the connection with the horizontal tool holder (221).

9. The motor flat wire enameled leather cutting mechanism of a new energy vehicle according to claim 8, characterized in that: The front template (222) has a front feed slot (2222) for the horizontal cutting head (2211) to pass through. The rear template (223) has a rear feed slot (2231) for the horizontal cutting head (2211) to pass through and corresponding to the front feed slot (2222). The second die holder (224) is provided with a second blanking slot (2241) corresponding to the rear feed slot (2231) and for the paint film to enter. One side of the horizontal stamping frame (21) is provided with a second material receiving port (2111) communicating with the second blanking slot (2241). The horizontal stamping frame (21) is fixedly connected with a second material receiving pipe (214) at the position of the second material receiving port (2111). The second material receiving pipe (214) communicates with the first material receiving pipe (114). The installation tabletop (3) is provided with a second pipeline hole (32) for the second material receiving pipe (214) to pass through.

10. A cutting mechanism for the enameled skin of the flat wire of the motor of a new energy vehicle according to claim 7, characterized in that: The front template (222) is provided with a second wire passing slot (2221) for the flat wire to pass through along the length direction of the flat wire on the side close to the rear template (223). The horizontal stamping frame (21) is symmetrically provided with second support brackets (24) for supporting the flat wire on both sides. The second support brackets (24) are provided with second level holes (241) for the flat wire to pass through and aligned with the second wire passing slot (2221).