Improved fresh corn leaf peeling machine

By using reverse-rotating extrusion rollers and peeling rollers, spiral convex strip conveying and fan components in the corn leaf peeler, the problems of cumbersome operation and difficulty in discharge are solved, and efficient continuous discharge and blade cleaning of corn peeling are achieved.

CN223110554UActive Publication Date: 2025-07-18JILIN LULU SNOW FOOD CO LTD
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Patent Information

Application Number
CN202422422514.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-18
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing corn leaf peeling device is complicated to operate, and it is difficult to discharge corn continuously and quickly after peeling, which reduces processing efficiency.

Method used

An improved fresh corn leaf peeler is designed, using two reverse-rotating extrusion rollers and peeling rollers, combined with spiral convex strips to convey, using hydraulic telescopic rods to drive up and down vibration of the treatment box, and is equipped with fan components to assist in the discharge.

Benefits of technology

It realizes the integration of corn peeling and feeding, improves processing efficiency, smooths feeding speed, and facilitates the cleaning and collection of corn leaves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corn processing, and discloses an improved fresh corn leaf peeling machine which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with two supporting frames which are symmetrical in position, the top ends of the two supporting frames are provided with movable grooves, the inner walls of the movable grooves are rotationally connected with movable plates through rotating shafts, and the movable plates are fixedly connected with the bottom plate. The top ends of the two movable plates are fixedly connected with a treatment box, a leaf peeling assembly is arranged in the treatment box, and a fan assembly is arranged on the upper surface of the treatment box. According to the corn husking machine, the two extrusion rollers and the husking rollers are arranged in the processing box, the two adjacent extrusion rollers and husking rollers can be driven by the two driving motors to rotate in the opposite directions respectively, then corn husking operation is conducted, the spiral protruding strips are arranged on the surfaces of the husking rollers, in the rotating process of the husking rollers, the spiral protruding strips are arranged on the surfaces of the husking rollers, and therefore the husking efficiency is improved. And the corn is moved and conveyed by utilizing the spiral convex strips, so that the integrated operation of peeling, conveying and discharging is realized, and the overall efficiency of corn peeling is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn processing, and more specifically to an improved fresh corn leaf peeling machine. Background Art

[0002] With the progress of society and the development of technology, more and more agricultural machinery equipment has been applied to agricultural production, bringing great benefits to farmers. The advent of the corn peeling machine has freed farmers from heavy physical labor. The corn peeling machine can also be called a corn husking machine, a corn skinning machine, a corn peeling machine, etc., and it is a new type of agricultural machinery equipment.

[0003] For example, a corn leaf peeling device with the publication number of CN220191489U, which relates to the field of corn processing, includes: a corn leaf peeling machine, a leaf peeling roller and a crushing roller. The leaf peeling roller and the crushing roller are connected to the inner wall of the corn leaf peeling machine through a rotating shaft. The corn leaf peeling machine is connected with a material taking frame through an electric push rod. The material taking frame is sleeved with a sliding side plate through a sliding rod. The inner part of the sliding side plate is movably connected with a material inserting column through a bearing sleeve. The side of the sliding side plate is connected with an adjacent sliding side plate through two groups of connecting springs. The utility model solves the problem that the corn after leaf peeling in the prior art will stay and get stuck at the wave-shaped nip distance of the nip roller, resulting in difficult extraction of the corn after leaf peeling.

[0004] When the corn leaf peeling device proposed in the above patent document is actually used, it is necessary for the staff to insert each corn onto the surface of the material inserting column. This not only has cumbersome operation, but also cannot discharge the corn continuously and quickly after leaf peeling, reducing the overall efficiency of corn leaf peeling processing. Summary of the Utility Model

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an improved fresh corn leaf peeling machine, which has the advantages of integration of leaf peeling, conveying and discharging, etc., so as to solve the problems existing in the above background art.

[0006] The utility model provides the following technical solution: an improved fresh corn leaf peeling machine, including a bottom plate. The upper surface of the bottom plate is fixedly connected with two symmetrically arranged support frames. The tops of the two support frames are provided with movable grooves. The inner wall of the movable groove is rotationally connected with a movable plate through a rotating shaft. The tops of the two movable plates are fixedly connected with a processing box. A leaf peeling assembly is arranged inside the processing box. A blower assembly is arranged on the upper surface of the processing box.

[0007] The leaf stripping assembly includes two squeezing rollers and two peeling rollers. The two squeezing rollers are symmetrically distributed on both sides of the two peeling rollers. A transmission box is fixedly arranged on the left side of the processing box. Two driving motors are fixedly installed on the surface of the transmission box. The left ends of the squeezing rollers and the peeling rollers are both fixedly installed with a first transmission rod and a second transmission rod. The left ends of the first transmission rod and the second transmission rod extend into the transmission box, and a driving gear and a driven gear are respectively fixedly arranged on the surfaces of the first transmission rod and the second transmission rod;

[0008] A hydraulic telescopic rod is rotatably connected to the upper surface of the bottom plate. The telescopic end of the hydraulic telescopic rod is fixedly connected with a movable frame. A linkage block is rotatably connected to the surface of the movable frame. The upper surface of the linkage block is fixedly connected with the lower surface of the processing box.

[0009] Furthermore, the output shaft of the driving motor extends into the interior of the transmission box and is fixedly connected to the end of the first transmission rod. The driving motor is used to drive the squeezing rollers and the peeling rollers to rotate in opposite directions.

[0010] Furthermore, a top cover plate is fixedly installed on the upper surface of the processing box. The fan assembly includes a fan fixedly arranged on the upper surface of the top cover plate, and two air guide covers are fixedly connected to the upper surface of the top cover plate. Two air outlet openings corresponding to the positions of the air guide covers are opened on the lower surface of the top cover plate.

[0011] Furthermore, the output end of the fan is fixedly connected with a shunt air duct. The two output ends of the shunt air duct respectively extend into the interiors of the two air guide covers.

[0012] Furthermore, a waste discharge opening is opened on the lower surface of the processing box. The waste discharge opening is located directly below the squeezing rollers and the peeling rollers. Two baffle plates are fixedly connected to the lower surface of the processing box. The two baffle plates are symmetrically distributed below the waste discharge opening.

[0013] Furthermore, a feed opening is opened on the upper surface of the top cover plate, and a feed shell is fixedly connected to the upper surface of the top cover plate. The position of the feed shell corresponds to the feed opening.

[0014] Furthermore, a discharge opening is opened on the upper surface of the top cover plate. A guide plate is fixedly connected to the left side of the processing box. The position of the guide plate corresponds to the discharge opening.

[0015] Furthermore, a plurality of rack bars are fixedly connected to the surface of the squeezing roller. The plurality of strip-shaped rack bars are evenly distributed in a circular array on the surface of the squeezing roller. A spiral rib is fixedly arranged on the surface of the peeling roller.

[0016] The technical effects and advantages of the present utility model:

[0017] 1. The utility model is provided with two squeezing rollers and peeling rollers inside the processing box. Two driving motors can be used to drive the adjacent squeezing rollers and peeling rollers to rotate in opposite directions respectively, so as to perform the peeling operation on corn. And by arranging spiral ridges on the surface of the peeling roller, during the rotation of the peeling roller, the spiral ridges can be used to move and convey the corn, realizing the integrated operation of peeling, conveying and discharging, which is beneficial to improving the overall efficiency of corn peeling.

[0018] 2. The utility model designs the processing box as a structure that can rotate at one end. During the process of stripping leaves from corn, the hydraulic telescopic rod can be used to drive the other end of the processing box to move up and down, so as to make the processing box produce the effect of up and down vibration, which can accelerate the discharging speed of corn and make the discharging of corn more smooth.

[0019] 3. The utility model is provided with a fan assembly on the top of the processing box. During the process of peeling corn, the fan and the air guide cover can be used to send air into the processing box, so that the high-speed air can blow the corn leaves down to the surface of the bottom plate, which is convenient for workers to clean and collect the corn leaves, achieving the purpose of auxiliary processing. Description of the Drawings

[0020] Figure 1 It is a front view structural schematic diagram of the utility model;

[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0022] Figure 3 It is a top view structural schematic diagram of the processing box of the utility model;

[0023] Figure 4 It is a bottom view structural schematic diagram of the processing box of the utility model;

[0024] Figure 5 It is a structural schematic diagram inside the transmission box of the utility model.

[0025] Reference numerals are: 1, bottom plate; 2, support frame; 3, movable plate; 4, processing box; 5, leaf stripping assembly; 6, fan assembly; 7, movable frame; 8, linkage block; 9, top cover plate; 10, waste discharge port; 11, baffle plate; 12, feed inlet; 13, feed shell; 14, discharge port; 15, guide plate; 16, hydraulic telescopic rod;

[0026] 501, squeezing roller; 502, peeling roller; 503, transmission box; 504, driving motor; 505, first transmission rod; 506, second transmission rod; 507, driving gear; 508, driven gear; 509, rack; 510, spiral ridge;

[0027] 601, fan; 602, air guide cover; 603, shunt air duct. Detailed implementation mode

[0028] The following will clearly and completely describe the technical solutions in the present utility model in conjunction with the attached drawings in the present utility model. In addition, the forms of each structure described in the following implementation modes are merely examples. An improved fresh corn leaf peeling machine related to the present utility model is not limited to the structures described in the following implementation modes. All other implementation modes obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present utility model.

[0029] Refer to Figures 1-5 , the present utility model provides an improved fresh corn leaf peeling machine, including a bottom plate 1. Two symmetrically arranged support frames 2 are fixedly connected to the upper surface of the bottom plate 1. An activity groove is opened at the top ends of the two support frames 2. An activity plate 3 is rotatably connected to the inner wall of the activity groove through a rotating shaft. The top ends of the two activity plates 3 are fixedly connected with a processing box 4. A leaf peeling assembly 5 is arranged inside the processing box 4, and a blower assembly 6 is arranged on the upper surface of the processing box 4.

[0030] Through the above technical solution, a top cover plate 9 is fixedly installed on the upper surface of the processing box 4. The blower assembly 6 includes a blower 601 fixedly arranged on the upper surface of the top cover plate 9. Two air guide covers 602 are fixedly connected to the upper surface of the top cover plate 9. Two air outlets corresponding to the positions of the air guide covers 602 are opened on the lower surface of the top cover plate 9. The output end of the blower 601 is fixedly connected with a shunt air duct 603. The two output ends of the shunt air duct 603 respectively extend into the two air guide covers 602.

[0031] It is worth noting that by arranging the blower assembly 6 on the top of the processing box 4, during the process of peeling corn, the blower 6 and the air guide cover 602 can be used to send air into the processing box 4, so that the corn leaves can be blown downward to the surface of the bottom plate 1 by the high-speed air, thus facilitating the staff to clean and collect the corn leaves and achieving the purpose of assisting processing.

[0032] Through the above technical solution, the leaf peeling assembly 5 includes two extrusion rollers 501 and two peeling rollers 502. The two extrusion rollers 501 are symmetrically distributed on both sides of the two peeling rollers 502. A plurality of rack teeth 509 are fixedly connected to the surface of the extrusion roller 501. The plurality of strip-shaped rack teeth 509 are evenly distributed on the surface of the extrusion roller 501 in a circular array. A spiral rib 510 is fixedly arranged on the surface of the peeling roller 502.

[0033] It should be noted that two squeezing rollers 501 and peeling rollers 502 are arranged inside the processing box 4. During use, two driving motors 504 drive two first transmission rods 505 to rotate respectively, thereby driving the driving gears 507 to rotate, and at the same time driving the driven gears 508 and the second transmission rods 506 to rotate, thereby driving the adjacent two squeezing rollers 501 and peeling rollers 502 to rotate in opposite directions, so as to perform squeezing and peeling operations on the surface of the corn. And by arranging spiral ridges 510 on the surface of the peeling roller 502, during the rotation of the peeling roller 502, the spiral ridges 510 can be used to move and convey the corn, realizing the integrated operation of peeling, conveying and discharging, which is beneficial to improving the overall efficiency of corn peeling.

[0034] Through the above technical solution, a transmission box 503 is fixedly arranged on the left side of the processing box 4, and two driving motors 504 are fixedly installed on the surface of the transmission box 503. The left ends of the squeezing roller 501 and the peeling roller 502 are fixedly installed with a first transmission rod 505 and a second transmission rod 506 respectively. The left ends of the first transmission rod 505 and the second transmission rod 506 extend into the transmission box 503, and driving gears 507 and driven gears 508 are fixedly arranged on the surfaces of the first transmission rod 505 and the second transmission rod 506 respectively. The output shaft of the driving motor 504 extends into the interior of the transmission box 503 and is fixedly connected to the end of the first transmission rod 505. The driving motor 504 is used to drive the squeezing roller 501 and the peeling roller 502 to rotate in opposite directions.

[0035] Through the above technical solution, a hydraulic telescopic rod 16 is rotatably connected to the upper surface of the bottom plate 1. The telescopic end of the hydraulic telescopic rod 16 is fixedly connected to a movable frame 7. A linkage block 8 is rotatably connected to the surface of the movable frame 7. The upper surface of the linkage block 8 is fixedly connected to the lower surface of the processing box 4.

[0036] It should be noted that by designing the processing box 4 as a structure that can rotate at one end, during the corn leaf peeling process, the hydraulic telescopic rod 16 can be used to drive the other end of the processing box to move up and down, so that the processing box 4 produces an up and down vibration effect, which can accelerate the discharging speed of the corn and make the corn discharging more smooth.

[0037] Through the above technical solution, a waste discharge port 10 is opened on the lower surface of the processing box 4. The waste discharge port 10 is located directly below the squeezing roller 501 and the peeling roller 502. Two baffle plates 11 are fixedly connected to the lower surface of the processing box 4. The two baffle plates 11 are symmetrically distributed below the waste discharge port 10.

[0038] It should be noted that by arranging two inwardly inclined baffle plates 11 below the waste discharge port 10, the two baffle plates 11 can be used to concentrate and guide the fallen corn leaves and waste, so that the waste is concentrated and piled up on the surface of the bottom plate 1, thus facilitating subsequent cleaning.

[0039] The upper surface of the top cover plate 9 is provided with a feed inlet 12, and a feed shell 13 is fixedly connected to the upper surface of the top cover plate 9. The position of the feed shell 13 corresponds to that of the feed inlet 12.

[0040] The upper surface of the top cover plate 9 is provided with a discharge outlet 14, and a guide plate 15 is fixedly connected to the left side of the processing box 4. The position of the guide plate 15 corresponds to that of the discharge outlet 14.

[0041] Working principle: First, put the corn into the inside of the processing box 4 from the feed inlet 12 on the surface of the top cover plate 9. Use the driving motor 504 to drive the two extrusion rollers 501 and the peeling roller 502 to rotate, so as to rotate and peel the corn. At the same time, use the blower 601 to convey high-speed air into the inside of the processing box 4, and use the high-speed air to pass through the gap between the extrusion roller 501 and the peeling roller 502 to blow the corn leaves from the waste discharge port 10 at the bottom of the processing box 4 onto the surface of the bottom plate 1, so as to facilitate the staff to clean and collect the corn leaves. At the same time, use the hydraulic telescopic rod 16 to drive the discharge box 4 to move up and down reciprocally, which can make the peeled corn move more quickly to the position of the discharge outlet 14 on the left side of the processing box 4, and make the corn slide from the surface of the guide plate 15 to the outside of the processing box 4, so as to achieve the purpose of rapid discharging.

[0042] Finally, it should be noted that: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An improved fresh corn leaf peeling machine, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected with two symmetrically arranged support frames (2). The tops of the two support frames (2) are provided with movable grooves, and the inner walls of the movable grooves are rotatably connected with movable plates (3) through rotating shafts. The tops of the two movable plates (3) are fixedly connected with a processing box (4). A leaf peeling assembly (5) is arranged inside the processing box (4), and a blower assembly (6) is arranged on the upper surface of the processing box (4). The leaf peeling assembly (5) includes two extrusion rollers (501) and two peeling rollers (502). The two extrusion rollers (501) are symmetrically distributed on both sides of the two peeling rollers (502). A transmission box (503) is fixedly arranged on the left side of the processing box (4). Two driving motors (504) are fixedly installed on the surface of the transmission box (503). The left ends of the extrusion rollers (501) and the peeling rollers (502) are both fixedly installed with a first transmission rod (505) and a second transmission rod (506). The left ends of the first transmission rod (505) and the second transmission rod (506) extend into the transmission box (503), and driving gears (507) and driven gears (508) are respectively fixedly arranged on the surfaces of the first transmission rod (505) and the second transmission rod (506). A hydraulic telescopic rod (16) is rotatably connected to the upper surface of the bottom plate (1). The telescopic end of the hydraulic telescopic rod (16) is fixedly connected with a movable frame (7). A linkage block (8) is rotatably connected to the surface of the movable frame (7). The upper surface of the linkage block (8) is fixedly connected with the lower surface of the processing box (4).

2. An improved fresh corn leaf stripper according to claim 1, characterized in that: The output shaft of the driving motor (504) extends into the interior of the transmission box (503) and is fixedly connected to the end of the first transmission rod (505). The driving motor (504) is used to drive the extrusion rollers (501) and the peeling rollers (502) to rotate in opposite directions.

3. An improved fresh corn leaf peeling machine according to claim 1, characterized in that: A top cover plate (9) is fixedly installed on the upper surface of the processing box (4). The blower assembly (6) includes a blower (601) fixedly arranged on the upper surface of the top cover plate (9), and two air guide covers (602) are fixedly connected to the upper surface of the top cover plate (9). Two air outlets corresponding to the positions of the air guide covers (602) are opened on the lower surface of the top cover plate (9).

4. An improved fresh corn leaf peeling machine according to claim 3, characterized in that: The output end of the blower (601) is fixedly connected with a flow dividing air duct (603). The two output ends of the flow dividing air duct (603) respectively extend into the interiors of the two air guide covers (602).

5. An improved fresh corn leaf peeling machine according to claim 1, characterized in that: A waste material discharge port (10) is opened on the lower surface of the processing box (4). The waste material discharge port (10) is located directly below the extrusion rollers (501) and the peeling rollers (502). Two baffle plates (11) are fixedly connected to the lower surface of the processing box (4). The two baffle plates (11) are symmetrically distributed below the waste material discharge port (10).

6. An improved fresh corn leaf peeling machine according to claim 3, characterized in that: An inlet port (12) is opened on the upper surface of the top cover plate (9), and a feed shell (13) is fixedly connected to the upper surface of the top cover plate (9). The position of the feed shell (13) corresponds to the inlet port (12).

7. An improved fresh corn leaf peeling machine according to claim 3, characterized in that: The upper surface of the top cover plate (9) is provided with a discharge port (14), and a material guide plate (15) is fixedly connected to the left side of the processing box (4). The position of the material guide plate (15) corresponds to that of the discharge port (14).

8. An improved fresh corn leaf peeling machine according to claim 1, characterized in that: A plurality of rack bars (509) are fixedly connected to the surface of the extrusion roller (501). The plurality of strip-shaped rack bars (509) are evenly distributed on the surface of the extrusion roller (501) in an annular array. A spiral rib (510) is fixedly arranged on the surface of the peeling roller (502).

Citation Information

Patent Citations

  • Corn leaf peeling device

    CN220191489U