High-safety scalding device for pig slaughtering

Abstract

The utility model relates to the technical field of live pig slaughtering, in particular to a high-safety scalding device for live pig slaughtering, and solves the problems that in the prior art, due to the fact that the water temperature in scalding equipment is too high, time and labor are consumed when people carry and carry live pigs, and hot water in the scalding equipment is very likely to splash out to be scalded; the problems directly cause the problems that the slaughtering efficiency is reduced and the operation complexity is improved. The utility model discloses a high-safety scalding device for pig slaughtering. The high-safety scalding device comprises a water tank and a bearing plate, the bearing plate is arranged in the water tank, and a top plate is arranged on the top of the water tank. By means of the ingenious design of the lifting air cylinder and the traction structure, stable lifting of the bearing plate is achieved, the labor intensity of operators is effectively relieved, the slaughter efficiency is improved, stability and safety of live pigs in the scalding process are guaranteed through cooperation of the limiting rings and the guide rods, and the pig scalding device is suitable for popularization and application. And the risk of falling out of the bearing plate due to struggling or moving is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of pig slaughtering, in particular to a scalding device for pig slaughtering with high safety. Background Technique

[0002] The scalding device for pig slaughtering occupies an important position in the pig slaughtering industry. As a key link in the post-slaughter processing, its safety and efficiency have a decisive impact on the quality of pig products and the smooth progress of the slaughter work. Especially in the core link of scalding the slaughtered pigs, the existing scalding devices gradually expose a series of obvious limitations and technical problems when dealing with pigs. Specifically, the existing scalding devices for pig slaughtering face prominent problems such as inconvenient operation, low efficiency, and high safety risks during the scalding process of the slaughtered pigs. Due to the too high water temperature in the scalding equipment, when people carry and transport pigs, it is not only time-consuming and laborious, but also very easy to be scalded by the hot water splashed out from the scalding equipment. These problems directly lead to a reduction in slaughter efficiency, an increase in operation complexity, and it is difficult to meet the requirements of modern and high-efficiency pig slaughtering production. More seriously, these problems not only significantly increase the labor cost and safety risks, but also may pose a potential threat to the overall quality and safety of pig products.

[0003] Therefore, aiming at the many deficiencies in the existing technology, we urgently need a scalding device for pig slaughtering with high safety to solve these problems. This new type of device should be able to significantly improve the slaughter efficiency, reduce the operation complexity, while better ensuring the safety of operators, meet the requirements of modern pig slaughtering production, and provide strong support for the sustainable development of the pig slaughtering industry. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a scalding device for pig slaughtering with high safety, which solves the problems in the existing technology that due to the too high water temperature in the scalding equipment, when people carry and transport pigs, it is not only time-consuming and laborious, but also very easy to be scalded by the hot water splashed out from the scalding equipment, and these problems directly lead to a reduction in slaughter efficiency and an increase in operation complexity.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A scalding device for pig slaughtering with high safety, comprising a water tank and a bearing plate;

[0007] The bearing plate is arranged inside the water tank box. A top plate is arranged at the top of the water tank box. The top plate is connected to the top of the water tank box through a support structure. A lifting cylinder is installed at the center of the top of the top plate. The output end of the lifting cylinder passes through the top plate through a sliding sleeve and is connected to a pulling structure. The pulling structure is connected to the top of the bearing plate. A plurality of through grooves penetrating the bearing plate are formed at the top of the bearing plate.

[0008] Preferably, the support structure includes four support rods respectively arranged at the four corners of the bottom of the top plate. The top ends of the support rods are connected to the bottom of the top plate, and the side walls are connected to the side walls of the water tank box.

[0009] Preferably, the support rods are made of metal material, and the height of the support rods is twice the height of the water tank box.

[0010] Preferably, guide rods are arranged at the four corners inside the water tank box. The bottom ends of the guide rods are fixedly connected to the bottom of the inner cavity of the water tank box. Slide holes adapted to the guide rods are formed at the four corners of the top of the bearing plate.

[0011] Preferably, a fixing plate is arranged at the top end of each guide rod. The side wall of the fixing plate is fixedly connected to the inner wall of the water tank box, and the bottom is fixedly connected to the top end of the guide rod.

[0012] Preferably, the pulling structure includes a circular plate arranged at the center of the top of the bearing plate and four pull ropes. The four pull ropes are respectively arranged at the four corners of the top of the bearing plate. One end of each pull rope away from the bearing plate is connected to one side of the circular plate. The output end of the lifting cylinder is connected to the top of the circular plate. A limiting ring is arranged at the center of the top of the bearing plate. Both ends of the limiting ring are bolted and fixed to both sides of the bearing plate respectively.

[0013] The utility model has at least the following beneficial effects:

[0014] By integrating key components such as a water tank box, a top plate, a bearing plate, a support rod, a lifting cylinder, a guide rod, a fixing plate, a pulling structure, and a limiting ring, the high automation and safety of the pig scalding process are achieved. This device not only realizes the stable lifting of the bearing plate through the ingenious design of the lifting cylinder and the pulling structure, effectively reducing the labor intensity of the operator and improving the slaughter efficiency, but also ensures the stability and safety of the pig during the scalding process through the cooperation of the limiting ring and the guide rod, preventing the risk of falling out of the bearing plate due to struggling or moving. At the same time, the through-hole design on the bearing plate not only ensures the uniform heating of the pig but also reduces the weight of the bearing plate, facilitating the lifting operation and further improving the operation efficiency. In addition, the reinforcement design of the metal support rod and the fixing plate enhances the stability and durability of the overall structure, extends the service life of the device, and reduces the maintenance cost. In summary, this high-safety scalding device for pig slaughter provides strong technical support for the pig slaughter industry with its high efficiency, safety, stability, and durability, significantly improving the overall safety and product quality of the slaughter operation and promoting the sustainable development of the industry. Brief Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 Structural schematic diagram of the present invention;

[0017] Figure 2 Structural schematic diagram of the top plate of the present invention;

[0018] Figure 3 Structural schematic diagram of the water tank box of the present invention;

[0019] Figure 4 Structural schematic diagram of the bearing plate of the present invention;

[0020] Figure 5 Structural schematic diagram of the through-hole of the present invention.

[0021] In the figure: 1, water tank box; 2, top plate; 3, bearing plate; 4, support rod; 5, lifting cylinder; 6, guide rod; 7, fixing plate; 8, sliding hole; 9, round plate; 10, pull rope; 11, limiting ring; 12, through-hole. Detailed Description of the Embodiments

[0022] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] Embodiment 1, referring to Figures 1-5 , a scalding device for pig slaughtering with high safety, including a water tank 1 and a bearing plate 3;

[0024] The bearing plate 3 is arranged inside the water tank 1. A top plate 2 is arranged on the top of the water tank 1. The top plate 2 is connected to the top of the water tank 1 through a support structure. A lifting cylinder 5 is installed at the center of the top of the top plate 2. The output end of the lifting cylinder 5 passes through the top plate 2 through a sliding sleeve and is connected to a pulling structure. The pulling structure is connected to the top of the bearing plate 3. A plurality of through grooves 12 penetrating the bearing plate 3 are opened on the top of the bearing plate 3.

[0025] This solution has the following working process:

[0026] During the pig slaughtering process, when using this scalding device for pig slaughtering with high safety, first, install and fix the whole device in a suitable position to ensure that an appropriate amount of water is injected into the water tank 1 and heated to the required temperature. The top plate 2 is firmly connected to the top of the water tank 1 through a support structure, providing a stable installation foundation for the lifting cylinder 5. When it is necessary to scald the pig, the operator starts the lifting cylinder 5. Its output end passes through the top plate 2 through a sliding sleeve and is connected to the pulling structure, and this pulling structure is connected to the top of the bearing plate 3. Under the action of the lifting cylinder 5, the bearing plate 3 moves up and down inside the water tank 1 to realize the immersion and lifting out of the pig. The plurality of through grooves 12 penetrating the bearing plate 3 on the bearing plate 3 allow water to flow freely, ensuring that the pig can be evenly heated during the scalding process. At the same time, the design of the through grooves 12 also reduces the weight of the bearing plate 3, facilitating the lifting operation. During the whole scalding process, the operator does not need to directly contact the high-temperature water, greatly reducing the risk of scalding.

[0027] According to the above working process, it can be known that:

[0028] This high - security scalding device for pig slaughter has made remarkable improvements to the problems of inconvenient operation, low efficiency, and high safety risks in the prior art. Through the design of introducing a lifting cylinder 5 and a pulling structure, the automatic lifting of the bearing plate 3 is realized. This not only greatly reduces the labor intensity of the operators, improves the slaughter efficiency, but also effectively avoids the operators' direct contact with high - temperature water, significantly reduces the risk of scalding, and enhances the safety of the operation process. The design of the through - slots 12 opened on the bearing plate 3 ensures the uniform heating of pigs during the scalding process, improves the scalding effect, and at the same time reduces the weight of the bearing plate 3 itself, making the lifting operation smoother and further improving the work efficiency. In addition, the overall design of this device meets the requirements of modern pig slaughter production, helps to reduce labor costs, improve the overall safety and product quality of the slaughter operation, and provides strong technical support for the sustainable development of the pig slaughter industry. In summary, through technological innovation, this device effectively solves many deficiencies existing in the existing scalding devices for pig slaughter and brings significant beneficial effects to the pig slaughter industry.

[0029] Example two, referring to Figures 1-5 , the support structure includes four support rods 4 respectively arranged at the four corners of the bottom of the top plate 2. The top ends of the support rods 4 are connected to the bottom of the top plate 2, and the side walls are connected to the side walls of the water tank 1. Through the setting of the four support rods 4 in the support structure, the top ends of the support rods 4 are connected to the bottom of the top plate 2, and the side walls are connected to the side walls of the water tank 1, providing a stable support for the top plate 2, ensuring the installation stability of the lifting cylinder 5, and thus guaranteeing the smoothness of the bearing plate 3 during the lifting process, achieving the effect of improving the overall stability and safety of the device.

[0030] The support rod 4 is made of metal material, and the height of the support rod 4 is twice the height of the water tank 1. By making the support rod 4 of metal material and setting the height to twice the height of the water tank 1, the bearing capacity and durability of the support rod 4 are enhanced, enabling the device to bear greater weight and longer - term use, achieving the effect of extending the service life of the device and improving the bearing capacity.

[0031] Guide rods 6 are arranged at the four corners inside the water tank 1. The bottom ends of the guide rods 6 are fixedly connected to the bottom of the inner cavity of the water tank 1. Slide holes 8 adapted to the guide rods 6 are opened at the four corners of the top of the bearing plate 3. Through the cooperation of the guide rods 6 arranged at the four corners inside the water tank 1 and the slide holes 8 opened at the four corners of the top of the bearing plate 3, the guide rods 6 play a guiding role in the lifting movement of the bearing plate 3, ensuring the stability and accuracy of the bearing plate 3 during the lifting process, achieving the effect of improving the scalding effect and operation efficiency.

[0032] A fixing plate 7 is provided at the top end of each guide rod 6. The side wall of the fixing plate 7 is fixedly connected to the inner wall of the water tank 1, and the bottom is fixedly connected to the top end of the guide rod 6. Through the fixing plate 7 provided at the top end of each guide rod 6, the side wall of the fixing plate 7 is fixedly connected to the inner wall of the water tank 1, and the bottom is fixedly connected to the top end of the guide rod 6, further enhancing the stability of the guide rod 6 and preventing the guide rod 6 from shaking or shifting during the lifting and lowering process of the bearing plate 3, achieving the effect of improving the overall stability and reliability of the device.

[0033] The pulling structure includes a circular plate 9 provided at the center of the top of the bearing plate 3 and four pull ropes 10. The four pull ropes 10 are respectively provided at the four corners of the top of the bearing plate 3. One end of each pull rope 10 away from the bearing plate 3 is connected to one side of the circular plate 9. The output end of the lifting cylinder 5 is connected to the top of the circular plate 9. A limiting ring 11 is provided at the center of the top of the bearing plate 3. The two ends of the limiting ring 11 are respectively bolted and fixed to both sides of the bearing plate 3. Through the setting of the circular plate 9, the four pull ropes 10 and the limiting ring 11 in the pulling structure, the working process is as follows: the output end of the lifting cylinder 5 is connected to the top of the circular plate 9, and the pull rope 10 transmits the power of the lifting cylinder 5 to the bearing plate 3, realizing the lifting and lowering of the bearing plate 3. The setting of the limiting ring 11 is an additional safety measure to limit the pigs placed on the bearing plate 3 and prevent the pigs from falling out of the bearing plate 3 due to struggling or moving during the scalding process, ensuring the smooth progress of the scalding process. This design achieves the effect of improving the safety and stability of the device, and also helps to protect the live pigs from injury and improve the product quality.

[0034] In summary: During the live pig slaughter process, when using this device, first install and fix the entire device in a suitable position. An appropriate amount of water is injected into the water tank 1 and heated to the required temperature. The top plate 2 is firmly connected to the top of the water tank 1 through four support rods 4 respectively provided at the four corners of the bottom. These support rods 4 are made of metal and have a height twice that of the water tank 1, providing a firm support for the top plate 2 and ensuring the installation stability of the lifting cylinder 5. The lifting cylinder 5 is installed at the center of the top of the top plate 2, and its output end passes through the top plate 2 through a sliding sleeve and is connected to the pulling structure.

[0035] The pulling structure includes a circular plate 9 arranged at the center of the top of the bearing plate 3 and four pulling ropes 10. The four pulling ropes 10 are respectively arranged at the four corners of the top of the bearing plate 3, and one end of each pulling rope 10 away from the bearing plate 3 is connected to one side of the circular plate 9. The output end of the lifting cylinder 5 is connected to the top of the circular plate 9. When it is necessary to scald live pigs, the operator starts the lifting cylinder 5, and its power is transmitted to the bearing plate 3 through the pulling ropes 10 to realize the lifting of the bearing plate 3. A limiting ring 11 is also arranged at the center of the top of the bearing plate 3. As an additional safety measure, it limits the pigs placed on the bearing plate 3 to prevent the pigs from falling out of the bearing plate 3 during the scalding process due to struggling or moving.

[0036] Meanwhile, guide rods 6 are arranged at the four corners inside the water tank 1, and the bottom ends of the guide rods 6 are fixedly connected to the bottom of the inner cavity of the water tank 1. Slide holes 8 adapted to the guide rods 6 are opened at the four corners of the top of the bearing plate 3. During the lifting process of the bearing plate 3, the guide rods 6 play a guiding role for the bearing plate 3, ensuring the stability and accuracy of the bearing plate 3 during the lifting process. A fixing plate 7 is arranged at the top end of each guide rod 6. The side wall of the fixing plate 7 is fixedly connected to the inner wall of the water tank 1, and the bottom is fixedly connected to the top end of the guide rod 6, further enhancing the stability of the guide rod 6.

[0037] A number of through slots 12 penetrating the bearing plate 3 are opened on the bearing plate 3, allowing water to flow through freely, ensuring that the live pigs can be evenly heated during the scalding process. At the same time, the design of the through slots 12 also reduces the weight of the bearing plate 3, facilitating the lifting operation. During the entire scalding process, the operator does not need to directly contact the high-temperature water, greatly reducing the risk of scalding.

[0038] This high-safety scalding device for pig slaughter realizes the automatic lifting of the bearing plate 3 and the even scalding of live pigs through the close cooperation of various components. The device not only greatly reduces the labor intensity of the operator, improves the slaughter efficiency, but also effectively avoids the operator directly contacting the high-temperature water, significantly reducing the risk of scalding and enhancing the safety of the operation process. At the same time, the setting of safety measures such as the limiting ring 11 and the guide rods 6 further improves the overall stability and reliability of the device, helps to protect live pigs from being injured, and improves the product quality. In addition, the overall design of the device meets the requirements of modern pig slaughter production, helps to reduce the labor cost, improves the overall safety of the slaughter operation and the product quality, and provides strong technical support for the sustainable development of the pig slaughter industry.

[0039] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements will occur to the present utility model, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A high-security scalding device for pig slaughtering, characterized in that Comprising: A water tank (1) and a bearing plate (3); The bearing plate (3) is arranged inside the water tank (1). A top plate (2) is arranged at the top of the water tank (1). The top plate (2) is connected to the top of the water tank (1) through a support structure. A lifting cylinder (5) is installed at the center of the top of the top plate (2). The output end of the lifting cylinder (5) is connected with a pulling structure through a sliding sleeve penetrating through the top plate (2). The pulling structure is connected to the top of the bearing plate (3). A plurality of through grooves (12) penetrating through the bearing plate (3) are formed in the top of the bearing plate (3).

2. The scalding device for slaughtering live pigs with high safety according to claim 1, characterized in that, The support structure includes four support rods (4) respectively arranged at the four corners of the bottom of the top plate (2). The top ends of the support rods (4) are connected to the bottom of the top plate (2), and the side walls are connected to the side walls of the water tank (1).

3. The scalding device for slaughtering live pigs with high security according to claim 2, characterized in that, The support rod (4) is made of a metal material, and the height of the support rod (4) is twice the height of the water tank (1).

4. A scalding device for slaughtering live pigs with high safety according to claim 1, characterized in that, Guide rods (6) are arranged at the four corners inside the water tank (1). The bottom ends of the guide rods (6) are fixedly connected to the bottom of the inner cavity of the water tank (1). Sliding holes (8) adapted to the guide rods (6) are formed at the four corners of the top of the bearing plate (3).

5. The scalding device for live pig slaughtering with high safety according to claim 4, characterized in that, A fixing plate (7) is arranged at the top end of each guide rod (6). The side wall of the fixing plate (7) is fixedly connected to the inner wall of the water tank (1), and the bottom is fixedly connected to the top end of the guide rod (6).

6. The scalding device for slaughtering live pigs with high safety according to claim 5, characterized in that, The pulling structure includes a circular plate (9) arranged at the center of the top of the bearing plate (3) and four pull ropes (10). The four pull ropes (10) are respectively arranged at the four corners of the top of the bearing plate (3). One end of each pull rope (10) away from the bearing plate (3) is connected to one side of the circular plate (9). The output end of the lifting cylinder (5) is connected to the top of the circular plate (9). A limiting ring (11) is arranged at the center of the top of the bearing plate (3). The two ends of the limiting ring (11) are bolted and fixed to the two sides of the bearing plate (3).

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