Electrostatic impurity removal device for tobacco flakes
Through the combination of electrostatic roller assembly and vacuum cleaner assembly, electrostatic adsorption and automated cleaning are used to solve the problem of difficult removal of light impurities in tobacco leaves, achieving efficient and automated impurity removal effects, and are suitable for large-scale production.
Patent Information
- Application Number
- CN202422170896.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The prior art is difficult to efficiently remove light non-toxin substances such as feathers, dust, hemp velvet, weeds, etc. from tobacco leaves, which affects the quality of tobacco leaves and may damage the equipment. The traditional methods are inefficient and difficult to meet the needs of large-scale production.
The electrostatic roller assembly, impurity removal assembly and vacuuming assembly are adopted to absorb impurities by the charge on the electrostatic roller, and the impurities are collected and cleaned through the scraper plate and vacuuming assembly. The charge force is adjusted according to the impurity state to enhance suitability.
It realizes efficient decomposition of cigarettes, reduces manual intervention, improves the efficiency and applicability of decomposition, and ensures the continuous and efficient operation of the electrostatic roller.
Smart Images
Figure CN223111047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of screening equipment, in particular to a tobacco sheet electrostatic impurity removal device. Background Art
[0002] During the tobacco leaf threshing and redrying process, the raw tobacco often contains some light non-tobacco substances, such as feathers, dust, hemp, weeds, etc. These impurities not only affect the quality of the tobacco leaves, but may also cause wear or damage to subsequent production equipment. Moreover, such non-tobacco substances are not easy to remove by conventional means. Therefore, it is particularly important to remove light non-tobacco substances during the tobacco leaf threshing and redrying process.
[0003] Traditional methods of removing impurities from tobacco leaves mainly include mechanical screening, airflow separation, and photoelectric sorting. Although these methods can remove impurities from tobacco leaves to a certain extent, they still have some shortcomings. Mechanical screening can easily damage the tobacco leaves, affecting the quality of the final product; airflow separation requires a relatively high balanced and controllable wind field, but the separation effect is not good for some smaller impurities or impurities with a density similar to that of tobacco leaves; photoelectric sorting uses chromatographic identification, which requires a high equipment cost and has poor applicability for non-tobacco substances with a color similar to that of tobacco leaves. In addition, the efficiency of traditional manual impurity removal methods is also relatively low, and it is even less efficient for light non-tobacco substances, especially when faced with large-scale production needs, it is difficult to remove impurities quickly and efficiently. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a tobacco sheet electrostatic impurity removal device to achieve efficient impurity removal in the tobacco sheet beating and re-baking process.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A tobacco sheet electrostatic impurity removal device, comprising an electrostatic roller assembly, an impurity removal assembly and a dust suction assembly;
[0007] The electrostatic roller assembly includes at least one electrostatic roller and an electrostatic field control unit, wherein the electrostatic field control unit is used to adjust the voltage and current on the electrostatic roller;
[0008] The impurity removal assembly includes a scraper plate and a collecting portion, the scraper plate is connected to the collecting portion, and the scraper plate abuts against the circumferential surface of the electrostatic roller;
[0009] The dust collection component is arranged on the collecting part, and the dust collection component is used to clean the impurities in the collecting part.
[0010] Furthermore, the dust collection assembly comprises a dust collection nozzle and a slide rail, and the dust collection nozzle and the slide rail are slidably connected;
[0011] The collection part is a collection tank, and the slide rail is arranged parallel to the length direction of the collection tank.
[0012] Further, the dust suction assembly further includes a cyclone separator, a negative pressure generator, and a dust collection bucket. The feed inlet of the cyclone separator is connected to the dust suction nozzle through a pipeline, the ash hopper of the cyclone separator is connected to the dust collection bucket through a pipeline, and the negative pressure generator is connected to the air outlet of the cyclone separator through a pipeline.
[0013] Further, the dust collection bucket is a material receiving bucket, and the upper end surface of the material receiving bucket is detachably connected to the ash hopper of the cyclone separator.
[0014] Further, the dust suction nozzle is a flat-mouth dust suction nozzle, which is arranged in the collection tank, and both ends of the flat-mouth dust suction nozzle are respectively abutted against the inner wall of the collection tank and the scraping plate.
[0015] Further, the device further includes a housing, and the housing includes a first chamber and a second chamber; the bottom of the first chamber is hollowed out, and the electrostatic roller assembly and the impurity removal assembly are mounted on the bottom of the first chamber; part of the dust suction assembly is arranged in the second chamber; the first chamber and the second chamber are connected through a pipeline.
[0016] Further, a temperature sensor and a humidity sensor are arranged in the first chamber. The temperature sensor is used to sense the temperature in the first chamber, and the humidity sensor is used to sense the humidity in the first chamber.
[0017] Further, the device further includes a central controller, which is used to obtain the sensing data of the temperature sensor and the humidity sensor, and adjust the output voltage and current of the electrostatic field control part according to the sensing data.
[0018] Further, the housing further includes a bracket, and the first chamber and the second chamber are mounted on the bracket at a preset height.
[0019] Further, the number of the electrostatic rollers is more than one, and the electrostatic rollers are arranged in parallel.
[0020] The beneficial effects of the present utility model are as follows: A tobacco slice electrostatic impurity removal device is provided, which uses the adsorption force generated by the charge action on the electrostatic roller to adsorb light impurities in the tobacco slices, and uses the scraping plate to scrape the light impurities adsorbed on the electrostatic roller into the collection part, so as to clean the electrostatic roller in time, ensure the electrostatic adsorption force, and eliminate the need for manual assistance; at the same time, an electrostatic field control part is provided to adjust the charge acting force on the electrostatic roller according to the impurity state in the tobacco slices, so as to enhance the applicability of the device. Description of the Drawings
[0021] Figure 1Schematic diagram of the assembly of the first chamber of an electrostatic impurity removal device for tobacco flakes in the embodiment;
[0022] Figure 2 Schematic diagram of the assembly of the second chamber of an electrostatic impurity removal device for tobacco flakes in the embodiment;
[0023] Figure 3 Schematic diagram of the internal structure of an electrostatic impurity removal device for tobacco flakes in the embodiment;
[0024] Label description:
[0025] 1. Electrostatic roller assembly; 11. Electrostatic roller; 2. Impurity removal assembly; 21. Scraping plate; 22. Collection part; 3. Dust suction assembly; 31. Dust suction nozzle; 32. Slide rail; 33. Cyclone separator; 34. Negative pressure generator; 35. Dust collection bucket; 4. Shell; 41. First chamber; 42. Second chamber; 5. Bracket. Detailed implementation mode
[0026] To describe the technical content, achieved purpose and effect of the present utility model in detail, the following is described in conjunction with the implementation mode and accompanied by the drawings.
[0027] Please refer to Figures 1 to 3 , an electrostatic impurity removal device for tobacco flakes, comprising an electrostatic roller assembly 1, an impurity removal assembly 2 and a dust suction assembly 3; the electrostatic roller assembly 1 includes at least one electrostatic roller 11 and an electrostatic field control part, and the electrostatic field control part is used to adjust the voltage and current on the electrostatic roller 11; the impurity removal assembly 2 includes a scraping plate 21 and a collection part 22, the scraping plate 21 is connected to the collection part 22, the scraping plate 21 abuts against the circumferential surface of the electrostatic roller 11, and the dust suction assembly 3 is arranged in the collection part 22, and the dust suction assembly 3 is used to clean the impurities in the collection part 22.
[0028] It can be seen from the above description that the electrostatic impurity removal device for tobacco flakes realizes the effective separation of impurities in the tobacco flakes through the electrostatic roller assembly 1, and the electrostatic field control part can adjust the voltage and current on the electrostatic roller 11 according to actual needs, so as to optimize the impurity removal effect. The scraping plate 21 in the impurity removal assembly 2 is closely attached to the surface of the electrostatic roller 11 to ensure that impurities can be effectively scraped off and collected into the collection part 22. The dust suction assembly 3 further cleans the impurities in the collection part 22, ensuring the continuous and efficient operation of the device.
[0029] Furthermore, the dust suction assembly 3 includes a dust suction nozzle 31 and a slide rail 32, and the dust suction nozzle 31 is slidably connected to the slide rail 32; the collection part 22 is a collection groove, and the slide rail 32 is arranged parallel to the length direction of the collection groove.
[0030] As described above, the dust collection component 3 adopts a connection method with a slide rail 32, enabling the dust suction nozzle 31 to move smoothly within the collection trough, ensuring that impurities can be fully removed and avoiding the possibility of residue. The design of the slide rail 32 is parallel to the length direction of the collection trough, making the dust suction operation more convenient and effective.
[0031] Specifically, the slide rail 32 is a rodless cylinder, and the dust suction nozzle 31 is mounted on the rodless cylinder and moves with the cylinder to complete the cleaning of the entire collection trough.
[0032] Furthermore, the dust collection component 3 further includes a cyclone separator 33, a negative pressure generator 34, and a dust collection bucket 35. The feed inlet of the cyclone separator 33 is connected to the dust suction nozzle 31 through a pipeline, the ash hopper of the cyclone separator 33 is connected to the dust collection bucket 35 through a pipeline, and the negative pressure generator 34 is connected to the air outlet of the cyclone separator 33 through a pipeline.
[0033] As described above, the design of the cyclone separator 33 and the negative pressure generator 34 is introduced in the dust collection component 3. The negative pressure generator 34 generates suction force, and at the same time, the cyclone separator 33 is arranged in the process pipeline to prevent impurities from directly discharging from the air outlet. The impurities are separated in the cyclone separator 33 by centrifugal force, making the impurity removal process more thorough. The dust collection bucket 35 is designed as a material receiving bucket, facilitating the centralized collection and cleaning of impurities.
[0034] Furthermore, the dust collection bucket 35 is a material receiving bucket, and the upper end surface of the material receiving bucket is detachably connected to the ash hopper of the cyclone separator 33.
[0035] As described above, the material receiving bucket of the dust collection bucket 35 is detachably connected to the ash hopper of the cyclone separator 33, facilitating daily maintenance and cleaning, and at the same time improving the operation convenience of the equipment.
[0036] Furthermore, the dust suction nozzle 31 is a flat-mouth dust suction nozzle 31, which is arranged in the collection trough, and both ends of the flat-mouth dust suction nozzle 31 are in contact with the inner wall of the collection trough and the scraping plate 21 respectively.
[0037] As described above, the dust suction nozzle 31 is designed with a flat-mouth structure, enabling it to closely fit the inner wall of the collection trough and the scraping plate 21, thereby improving the dust suction efficiency and further reducing the possibility of impurity residue.
[0038] Furthermore, the device further includes a housing 4, and the housing 4 includes a first chamber 41 and a second chamber 42; the bottom of the first chamber 41 is hollowed out, the electrostatic roller assembly 1 and the impurity removal component 2 are installed on the bottom of the first chamber 41; a part of the dust collection component 3 is arranged in the second chamber 42; the first chamber 41 and the second chamber 42 are connected through a pipeline.
[0039] As can be seen from the above description, by introducing the housing 4 design in the device, not only are the various functional components of the device more compact and stable, but the division of some areas inside the housing 4 helps with the effective separation and cleaning of impurities. At the same time, the design of the pipeline connection prevents the problem of dust diffusion caused by the flow of impurities in the air between the two chambers.
[0040] Furthermore, a temperature sensor and a humidity sensor are provided inside the first chamber 41. The temperature sensor is used to sense the temperature inside the first chamber 41, and the humidity sensor is used to sense the humidity inside the first chamber 41.
[0041] As can be seen from the above description, the setting of the temperature sensor and the humidity sensor inside the first chamber 41 of the housing 4 helps to monitor the environmental conditions inside the device in real time, and instantaneously control the charge force on the electrostatic roller 11 according to the environmental conditions, so as to ensure that the electrostatic roller assembly 1 works in the best environment and further improve the impurity removal effect.
[0042] Furthermore, the device further includes a central controller, which is used to obtain the sensing data of the temperature sensor and the humidity sensor, and adjust the output voltage and current of the electrostatic field control unit according to the sensing data.
[0043] As can be seen from the above description, the introduction of the central controller enables the device to intelligently adjust the voltage of the electrostatic roller 11 according to the feedback of the temperature and humidity sensors, ensuring the stability and consistency of the impurity removal effect, and being able to automatically optimize the operating parameters according to different environmental conditions.
[0044] Furthermore, the housing 4 further includes a bracket 5, and the first chamber 41 and the second chamber 42 are installed on the bracket 5 at a preset height.
[0045] As can be seen from the above description, the bracket 5 design of the housing 4 ensures the stability of the device, and at the same time makes the height adjustment of the first chamber 41 and the second chamber 42 more flexible, so as to adapt to different usage environments and requirements.
[0046] Specifically, the first chamber 41 and the second chamber 42 are arranged at the top of the bracket 5, and a tobacco sheet transportation conveyor belt is arranged below the first chamber 41, so as to adsorb impurities during the transportation of tobacco sheets.
[0047] Furthermore, the number of the electrostatic rollers 11 is more than one, and the electrostatic rollers 11 are arranged in parallel.
[0048] As can be seen from the above description, the parallel arrangement of multiple electrostatic rollers 11 enables the tobacco sheets to undergo multiple electrostatic separation processes when passing through, greatly improving the separation efficiency of impurities and making the impurity removal effect more significant, which is particularly suitable for tobacco sheet processing environments with more impurities. Specifically, according to the state of the incoming tobacco sheets, the central controller is used to set the charge force on each electrostatic roller 11 according to the gradient, thereby achieving graded adsorption of impurities.
[0049] The utility model provides a tobacco sheet electrostatic impurity removal device, which is mainly used for adsorbing and removing light impurities in tobacco sheets. The following is a collection of embodiments for specific description:
[0050] Please refer to Figures 1 to 3 , Embodiment 1 of the present utility model is:
[0051] A device for removing impurities from tobacco sheets electrostatically comprises an electrostatic roller assembly 1, an impurity removal assembly 2 and a dust collection assembly 3; the electrostatic roller assembly 1 comprises at least one electrostatic roller 11 and an electrostatic field control unit, the electrostatic field control unit can adjust the voltage and current on the electrostatic roller 11 according to actual needs, so as to optimize the impurity removal effect; the impurity removal assembly 2 comprises a scraper plate 21 and a collecting unit 22, the scraper plate 21 is connected to the collecting unit 22, the scraper plate 21 abuts against the circumferential surface of the electrostatic roller 11; the dust collection assembly 3 is arranged in the collecting unit 22, the scraper plate 21 in the impurity removal assembly 2 is in close contact with the surface of the electrostatic roller 11, ensuring that impurities can be effectively scraped off and collected in the collecting unit 22. The dust collection assembly 3 further cleans the impurities in the collecting unit 22, ensuring the continuous and efficient operation of the device. There are three electrostatic rollers 11, and the electrostatic rollers 11 are arranged in parallel.
[0052] The dust collection assembly 3 includes a dust collection nozzle 31 and a slide rail 32, which are slidably connected to each other; the collecting portion 22 is a collecting tank, and the slide rail 32 is arranged parallel to the length direction of the collecting tank. The slide rail 32 is a rodless cylinder, and the dust collection nozzle 31 is mounted on the rodless cylinder and moves with the cylinder, thereby completing the cleaning of the entire collecting tank.
[0053] The dust collection assembly 3 also includes a cyclone separator 33, a negative pressure generator 34 and a dust collection bucket 35. The feed port of the cyclone separator 33 is connected to the dust collection nozzle 31 through a pipeline, the ash hopper of the cyclone separator 33 is connected to the dust collection bucket 35 through a pipeline, and the negative pressure generator 34 is connected to the air outlet pipeline of the cyclone separator 33. The dust collection bucket 35 is a material collection bucket, and the upper end surface of the material collection bucket is detachably connected to the ash hopper of the cyclone separator 33. The negative pressure generator 34 is used to generate suction, and the cyclone separator 33 is set in the process pipeline to prevent impurities from being directly discharged from the air outlet. The centrifugal force is used to separate the impurities in the cyclone separator 33, so that the impurity removal process is more thorough. The dust collection bucket 35 is designed as a material collection bucket to facilitate the centralized collection and cleaning of impurities.
[0054] The dust suction nozzle 31 is a flat-mouth dust suction nozzle 31. The flat-mouth dust suction nozzle 31 is arranged in the collection tank, and both ends of the flat-mouth dust suction nozzle 31 are respectively in contact with the inner wall of the collection tank and the scraping plate 21. The dust suction nozzle 31 is designed with a flat-mouth structure, enabling it to closely fit the inner wall of the collection tank and the scraping plate 21, thereby improving the dust suction efficiency and further reducing the possibility of impurity residue.
[0055] Please refer to Figures 1 to 3 , the second embodiment of the present utility model is as follows:
[0056] On the basis of the first embodiment, the device further includes a housing 4. The housing 4 includes a first chamber 41 and a second chamber 42; the bottom of the first chamber 41 is hollowed out, and the electrostatic roller assembly 1 and the impurity removal assembly 2 are installed on the bottom of the first chamber 41; a part of the dust suction assembly 3 is arranged in the second chamber 42; the first chamber 41 and the second chamber 42 are connected by a pipeline.
[0057] A temperature sensor and a humidity sensor are arranged in the first chamber 41. The temperature sensor is used to sense the temperature in the first chamber 41, and the humidity sensor is used to sense the humidity in the first chamber 41.
[0058] The device further includes a central controller, which is used to obtain the sensing data of the temperature sensor and the humidity sensor, and adjust the output voltage and current of the electrostatic field control unit according to the sensing data. The introduction of the central controller enables the device to intelligently adjust the voltage of the electrostatic roller 11 according to the feedback of the temperature and humidity sensors, ensuring the stability and consistency of the impurity removal effect, and automatically optimizing the operating parameters according to different environmental conditions.
[0059] The housing 4 further includes a bracket 5, and the first chamber 41 and the second chamber 42 are installed on the bracket 5 at a preset height. The design of the bracket 5 of the housing 4 ensures the stability of the device, and at the same time makes the height adjustment of the first chamber 41 and the second chamber 42 more flexible, so as to adapt to different use environments and requirements.
[0060] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model. All equivalent transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in the related technical fields, are equally included in the patent protection scope of the present utility model.
Claims
1. A static electricity removing device for tobacco slices, characterized in that: It includes an electrostatic roller assembly, a impurity removal assembly and a dust suction assembly; The electrostatic roller assembly includes at least one electrostatic roller and an electrostatic field control unit, and the electrostatic field control unit is used to adjust the voltage and current on the electrostatic roller; The impurity removal assembly includes a scraping plate and a collection part, the scraping plate is connected to the collection part, and the scraping plate abuts against the circumferential surface of the electrostatic roller; The dust suction assembly is arranged in the collection part, and the dust suction assembly is used to clean the impurities in the collection part.
2. The electrostatic impurity removal device for tobacco flakes according to claim 1, wherein: The dust suction assembly includes a dust suction nozzle and a slide rail, and the dust suction nozzle is slidably connected to the slide rail; The collection part is a collection tank, and the slide rail is arranged parallel to the length direction of the collection tank.
3. The static electricity removing device for tobacco flakes according to claim 2, characterized in that: The dust suction assembly further includes a cyclone separator, a negative pressure generator and a dust collection bucket. The feed inlet of the cyclone separator is connected to the dust suction nozzle through a pipeline, the ash hopper of the cyclone separator is connected to the dust collection bucket through a pipeline, and the negative pressure generator is connected to the air outlet of the cyclone separator through a pipeline.
4. The electrostatic impurity removal device for tobacco flakes according to claim 3, wherein: The dust collection bucket is a material collection bucket, and the upper end surface of the material collection bucket is detachably connected to the ash hopper of the cyclone separator.
5. The static electricity removing device for tobacco flakes according to claim 2, wherein: The dust suction nozzle is a flat-mouth dust suction nozzle, the flat-mouth dust suction nozzle is arranged in the collection tank, and both ends of the flat-mouth dust suction nozzle abut against the inner wall of the collection tank and the scraping plate respectively.
6. The electrostatic impurity removal device for tobacco flakes according to claim 1, characterized in that: The device further includes a housing, and the housing includes a first chamber and a second chamber; the bottom of the first chamber is hollowed out, and the electrostatic roller assembly and the impurity removal assembly are mounted on the bottom of the first chamber; part of the dust suction assembly is arranged in the second chamber; the first chamber and the second chamber are connected through a pipeline.
7. The electrostatic impurity removal device for tobacco flakes according to claim 6, wherein: A temperature sensor and a humidity sensor are arranged in the first chamber. The temperature sensor is used to sense the temperature in the first chamber, and the humidity sensor is used to sense the humidity in the first chamber.
8. The electrostatic impurity removal device for tobacco flakes according to claim 7, characterized in that: The device further includes a central controller, and the central controller is used to obtain the sensing data of the temperature sensor and the humidity sensor, and adjust the output voltage and current of the electrostatic field control unit according to the sensing data.
9. The electrostatic impurity removal device for tobacco flakes according to claim 6, wherein: The housing further includes a bracket, and the first chamber and the second chamber are mounted on the bracket at a preset height.
10. The electrostatic impurity removal device for tobacco slices according to claim 1, characterized in that: The number of the electrostatic rollers is greater than or equal to three, and the electrostatic rollers are arranged in parallel.