Anti-ultraviolet super-soft foot pad carpet
By using UV-resistant fiber material to wove the carpet surface layer and combine the edge sealing structure and adhesive layer design, the problem of foot pad carpet fading due to ultraviolet rays is solved, and the carpet's resistance to UV and comfort is improved, and the service life is extended.
Patent Information
- Application Number
- CN202422214943.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Existing foot pad carpets are susceptible to ultraviolet rays during long-term use and age and fade, affecting their service life and aesthetics.
The carpet surface layer is woven with UV-resistant fiber material, and the felt layer and fiber anti-slip layer are fixed through edge sealing structure and PE adhesive layer to enhance the UV resistance and structural stability of the carpet.
Effectively block UV penetration, prevent carpets from aging and fading, improve softness and pedaling texture, extend service life and maintain aesthetics.
Smart Images

Figure CN223111427U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automotive carpet interiors, and particularly relates to an anti-ultraviolet super-soft foot mat carpet. Background Art
[0002] With the improvement of people's living standards, the requirements for interior decoration and automotive interiors are also getting higher and higher. As a common automotive interior product, the foot mat carpet not only needs to have good anti-slip, dust-absorbing and other functions, but also needs to have a comfortable touch and beautiful appearance. Publication No.: CN220174893U relates to an anti-slip carpet, including a carpet body. Among them, a thermoplastic glue layer is connected to the lower end surface of the carpet body, and the thermoplastic glue layer adopts a TPO glue layer or a TPE glue layer and is laminated on the lower end surface of the carpet body. The TPO glue layer or the TPE glue layer includes an anti-slip layer located below and a penetrating part penetrating through the carpet body. In the utility model, the anti-slip performance of the anti-slip carpet is significantly enhanced, the firmness is better, and the carpet still maintains excellent adhesion after repeated washing, and the glue layer will not leave marks on the ground and is easy to clean, having very good economic value and industrial value.
[0003] However, there are some problems in the prior art: during the long-term use of the existing foot mat carpet, it is easily irradiated by ultraviolet rays and ages and fades, affecting its service life and aesthetic degree. Therefore, we propose an anti-ultraviolet super-soft foot mat carpet. Summary of the Utility Model
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an anti-ultraviolet super-soft foot mat carpet, which is woven by using anti-ultraviolet fiber materials, thereby improving the anti-ultraviolet performance of the foot mat carpet, extending the service life of the foot mat carpet, and ensuring its aesthetic property.
[0005] The utility model is realized as follows: an anti-ultraviolet super-soft foot mat carpet, including a carpet body, a sealing structure is arranged on the outer wall around the carpet body, the carpet body includes a carpet surface layer, a felt layer is fixedly connected to the lower surface of the carpet surface layer, and a fiber anti-slip layer is arranged on the lower surface of the felt layer.
[0006] Optionally, the sealing structure includes sealing strips, the sealing strips are fixedly connected around the carpet body, and the sealing strips are used to protect the carpet body.
[0007] Optionally, it further includes sewing threads, the sewing threads penetrate through the sealing strips and the carpet body, and the sealing strips are fixed on the outer wall around the carpet body through the sewing threads.
[0008] Optionally, the surface layer of the carpet surface layer is woven by using anti-ultraviolet fiber materials, the anti-ultraviolet fiber materials adopt ultra-fine fibers, and the dpf of the anti-ultraviolet fiber materials is 2.5 dtex.
[0009] Optionally, PE adhesive layers are fixedly connected to both the upper surface and the lower surface of the felt layer, and the felt layer is fixedly connected to the carpet surface layer and the fiber anti-slip layer through the PE adhesive layers.
[0010] Optionally, anti-slip particles are provided on the lower surface of the fiber anti-slip layer, and the anti-slip particles are used to limit the sliding of the fiber anti-slip layer.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. The surface layer of the carpet surface layer of the present utility model is woven from an anti-ultraviolet fiber material, and the anti-ultraviolet fiber material is polyester fiber or nylon fiber. An anti-ultraviolet auxiliary agent is added during the spinning production process, so that it is perfectly integrated into the yarn, which can effectively block the penetration of ultraviolet rays, prevent the carpet from aging and fading due to ultraviolet irradiation, and is resistant to washing and trampling, and will not reduce the anti-ultraviolet performance due to use.
[0013] 2. The anti-ultraviolet fiber material on the surface of the present utility model uses ultra-fine fibers, and the dpf of the yarn is only about 2.5 dtex. The thickness of a single filament is only about 33% of that of a single filament of an ordinary foot mat carpet. After texturing and bulking treatment, the softness and touch of the carpet are significantly improved.
[0014] 3. The present utility model adds a felt layer in the structure, and the felt layer is fixed between the carpet surface layer and the fiber anti-slip layer through the PE adhesive layer, which improves the overall softness and hardness of the foot mat and increases the trampling texture.
[0015] Through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings, other features and advantages of the present utility model will become clear. Description of the Drawings
[0016] Figure 1 is the structural schematic diagram provided by the present utility model;
[0017] Figure 2 is provided by the present utility model Figure 1 magnified schematic diagram of part A;
[0018] Figure 3 is the exploded schematic diagram of the carpet body provided by the present utility model;
[0019] Figure 4 is the cross-sectional schematic diagram of the fiber anti-slip layer provided by the present utility model.
[0020] In the figure: 1. Carpet body; 2. Edge sealing structure; 201. Edge sealing strip; 202. Sewing thread; 3. Carpet surface layer; 4. Felt layer; 5. Fiber anti-slip layer; 6. PE adhesive layer; 7. Anti-slip particles. Detailed Embodiments
[0021] To further understand the content, features, and effects of the present utility model, the following embodiments are exemplified and described in detail with the accompanying drawings as follows.
[0022] As Figures 1 to 4 shown, a kind of anti-ultraviolet super soft foot mat carpet provided by an embodiment of the present utility model includes a carpet body 1. The carpet body 1 is an anti-ultraviolet super soft foot mat carpet, which includes a surface layer, an intermediate layer, and a bottom layer arranged in sequence from top to bottom. Among them, the surface layer is a carpet surface layer 3, the intermediate layer is a felt layer 4 and two groups of PE adhesive layers 6, and the bottom layer is a fiber anti-slip layer 5.
[0023] A sealing edge structure 2 is arranged on the outer wall around the carpet body 1. The sealing edge structure 2 includes a sealing edge cloth strip 201. The sealing edge cloth strip 201 is fixedly connected to the periphery of the carpet body 1, and the sealing edge cloth strip 201 is used to protect the carpet body 1.
[0024] The sealing edge structure 2 further includes a sewing thread 202. The sewing thread 202 penetrates through the sealing edge cloth strip 201 and the carpet body 1. The sealing edge cloth strip 201 is fixed on the outer wall around the carpet body 1 through the sewing thread 202.
[0025] The sealing edge cloth strip 201 is closely attached to the outer wall of the carpet body 1. The sewing thread 202 is made of chemical fiber carpet thread, which is also called synthetic fiber carpet thread. It is wear-resistant and elastic, has characteristics such as anti-fouling and anti-moth, and can ensure long-term use. The sewing thread 202 fixes the sealing edge cloth strip 201 around the carpet body 1 by sewing.
[0026] The sealing edge structure 2 can fix the edge of the carpet, prevent the carpet from curling, warping, or shifting during use, which is crucial for maintaining the flatness and beauty of the carpet. At the same time, through the edge sealing treatment, the edge of the carpet is strengthened and can better resist deformation under external forces, thereby extending the service life of the carpet.
[0027] The sealing edge cloth strip 201 can adopt different colors and textures, which can form a sharp contrast or harmonious match with the carpet body 1, thereby enhancing the beauty and decorative effect of the carpet. And the edge of the carpet after edge sealing treatment is more flat and neat, making the whole look more beautiful and generous.
[0028] Of course, the sealing edge structure 2 can also be designed as a PVC pressing strip to directly wrap the carpet body 1. The PVC pressing strip is a common carpet edge wrapping material, which has the characteristics of softness and easy installation, and it can also effectively strengthen the carpet edge and prevent wear.
[0029] There are various materials used for carpet edge sealing. The specific selection should be determined according to the actual situation and requirements. When selecting, in addition to considering the performance and applicable scenarios of the materials, factors such as price, installation difficulty, and whether it conforms to the overall design style also need to be concerned.
[0030] The carpet body 1 includes a carpet surface layer 3, and a backing material such as linen, fiber cloth, etc. is added below the carpet surface layer 3. The backing material can enhance the structural stability of the carpet, help maintain the shape and size of the carpet, prevent deformation due to stretching or trampling during use. At the same time, the backing material can closely adhere to the back of the carpet fibers, prevent the fibers from falling off during use, and thus extend the service life of the carpet.
[0031] The surface layer of the carpet surface layer 3 is woven from anti-ultraviolet fiber materials. The anti-ultraviolet fiber materials are polyester fibers or nylon fibers. Anti-ultraviolet additives are added during the spinning production process to perfectly blend them into the yarn. It can effectively block the penetration of ultraviolet rays, prevent the carpet from aging and fading due to ultraviolet irradiation, and is resistant to washing and trampling, and will not reduce the anti-ultraviolet performance due to use.
[0032] Adding anti-ultraviolet additives can also enhance the weather resistance of textiles, enabling them to maintain their original performance and appearance under harsh conditions such as high temperature and humidity.
[0033] When adding anti-ultraviolet additives, a UV shielding agent can be selected, also known as a reflective UV finishing agent. It mainly combines ceramic powder or metal oxide and other fine or ultra-fine powders with fibers or fabrics to increase the scattering and reflection of ultraviolet rays on the fabric surface. Such additives are non-toxic, odorless, and have good thermal stability, but may affect the air permeability and hand feeling of the fabric. Of course, when choosing anti-ultraviolet additives, not only can a UV shielding agent be selected, but also a UV absorber can be chosen. Such additives can absorb ultraviolet rays and convert them into heat energy or other forms of energy, thus reducing the damage to textiles.
[0034] The anti-ultraviolet fiber material uses ultra-fine fibers. The dpf (the fineness of a single fiber in a chemical fiber yarn) of the anti-ultraviolet fiber material is 2.5 dtex (decitex). The thickness of a single filament is only about 33% of that of a single filament of an ordinary floor mat carpet. After texturing and bulking treatment, the softness and touch of the carpet are significantly improved. After texturing and bulking treatment, the ultra-fine fibers will obtain better elasticity and flexibility, which can significantly improve the comfort and durability of the product, enabling users to have a more comfortable experience when using the carpet and extending the service life of the carpet at the same time.
[0035] The single fiber of the ultra-fine fiber is slender and has a small diameter, so its bending rigidity is low and the hand feeling is particularly soft. Compared with ordinary chemical fibers, the fabric of ultra-fine fibers has a more delicate hand feeling and excellent draping performance. At the same time, because the fibers are very slender, the warp and weft threads in the fabric are easily squeezed and deformed and adhered to each other, making the internal reflected light of the fibers more delicate on the surface, with a soft luster, and having an elegant luster like that of silk.
[0036] Furthermore, ultra-fine fibers are strong and tough, so the products made of them have a long service life. They do not deform even after being washed many times and do not undergo protein hydrolysis like cotton fibers. Even if they are not dried after use, they will not mildew or rot. Moreover, during the use of ultra-fine fiber products, dirt is mainly adsorbed between the fibers rather than inside the fibers, so they are easier to clean and can be restored to a new state just by washing with clean water or adding a little detergent.
[0037] A felt layer 4 is fixedly connected to the lower surface of the carpet layer 3. The felt layer 4, also known as the base layer, is an important material in the carpet structure. It is usually made of fiber materials (such as polyester fiber, polypropylene fiber, etc.) through special processes to form a felt-like structure with a certain thickness and density. The main function of the felt layer 4 is to support the carpet surface and enhance the durability and stability of the carpet.
[0038] As the base of the carpet, the felt layer 4 can effectively support the surface fibers of the carpet, prevent them from deforming or collapsing, thus ensuring the flatness and beauty of the carpet. At the same time, the high density and fiber interwoven structure of the felt layer 4 endow it with good abrasion resistance and compressive resistance, which can extend the service life of the carpet. Moreover, it can also improve the overall softness and hardness of the floor mat and increase the stepping texture.
[0039] PE adhesive layers 6 are fixedly connected to both the upper surface and the lower surface of the felt layer 4. The felt layer 4 is fixedly connected to the carpet layer 3 and the fiber anti-slip layer 5 through the PE adhesive layers 6.
[0040] The PE adhesive layer 6 is the bonding part using polyethylene (PE) material as the adhesive. The PE material has excellent physical and chemical properties, such as good corrosion resistance, water resistance, oil resistance, and anti-aging property, etc.
[0041] The PE adhesive layer 6 can closely adhere to the back of the carpet fibers, enhancing the overall structural stability of the carpet, preventing the carpet from deforming due to stretching or stepping during use. At the same time, the PE adhesive layer 6 can prevent the carpet fibers from falling off, maintaining the beauty and comfort of the carpet and extending the service life of the carpet. Moreover, the PE material itself has good abrasion resistance, weather resistance, and antistatic property, and these properties can be transferred to the carpet surface through the adhesive layer, improving the overall performance of the carpet.
[0042] A fiber anti-slip layer 5 is arranged on the lower surface of the felt layer 4. The fiber anti-slip layer 5 is usually made of special anti-slip materials, which can be natural fibers (such as rubber particles) or chemical synthetic materials (such as PVC, PE, etc.).
[0043] The main function of the fiber anti-slip layer 5 is to provide a stable anti-slip effect, ensure the stability of the carpet on the ground, prevent sliding caused by walking, trampling, etc., avoid people from falling, and ensure the safety of personnel. At the same time, the fiber anti-slip layer 5 can also effectively protect the vehicle surface from wear and scratches at the carpet edge, and extend the service life of the vehicle surface.
[0044] The lower surface of the fiber anti-slip layer 5 is also provided with anti-slip particles 7. The anti-slip particles 7 can significantly increase the friction coefficient between the fiber anti-slip layer 5 and the vehicle surface. When people or objects walk or are placed on the carpet, these particles can provide additional grip, effectively prevent the carpet from sliding or shifting, thereby ensuring stability and safety during use. The anti-slip particles 7 can also disperse the pressure received by the carpet during use and reduce local wear.
[0045] The anti-slip particles 7 are made of materials with good wear resistance, such as silica sand, ceramsite, silicon carbide, etc. These materials can resist friction and wear and protect the fiber anti-slip layer 5 from damage.
[0046] The working principle of the present utility model is as follows:
[0047] The surface layer of the carpet layer 3 of the present utility model is woven from an anti-ultraviolet fiber material. The anti-ultraviolet fiber material is polyester fiber or nylon fiber. During the spinning production process, anti-ultraviolet additives are added to perfectly blend them into the yarn, which can effectively block the penetration of ultraviolet rays, prevent the carpet from aging and fading due to ultraviolet irradiation, and is resistant to washing and trampling, and will not reduce the anti-ultraviolet performance due to use.
[0048] The surface anti-ultraviolet fiber material of the present utility model uses ultra-fine fibers, and the dpf of the yarn is only about 2.5 dtex. The thickness of a single filament is only about 33% of that of a single filament of an ordinary foot mat carpet. After texturing and bulking treatment, the softness and touch of the carpet are significantly improved.
[0049] The present utility model adds a felt layer 4 in the structure, and fixes the felt layer 4 between the carpet layer 3 and the fiber anti-slip layer 5 through a PE adhesive layer 6, which improves the overall softness and hardness of the foot mat and increases the trampling texture.
[0050] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An anti-ultraviolet super-soft floor mat carpet, comprising a carpet body (1), characterized in that: The outer walls around the blanket body (1) are provided with a edge-sealing structure (2). The blanket body (1) includes a blanket surface layer (3). A felt layer (4) is fixedly connected to the lower surface of the blanket surface layer (3). A fiber anti-slip layer (5) is provided on the lower surface of the felt layer (4).
2. The anti-ultraviolet super-soft foot mat carpet according to claim 1, wherein: The edge-sealing structure (2) includes an edge-sealing cloth strip (201). The edge-sealing cloth strip (201) is fixedly connected around the blanket body (1). The edge-sealing cloth strip (201) is used to protect the blanket body (1).
3. The anti-ultraviolet super-soft foot mat carpet according to claim 2, wherein: It further includes a sewing thread (202). The sewing thread (202) penetrates through the edge-sealing cloth strip (201) and the blanket body (1). The edge-sealing cloth strip (201) is fixed on the outer walls around the blanket body (1) through the sewing thread (202).
4. The anti-ultraviolet super-soft foot mat carpet according to claim 1, characterized in that: The surface layer of the blanket surface layer (3) is woven from an anti-ultraviolet fiber material. The anti-ultraviolet fiber material is made of superfine fiber. The dpf of the anti-ultraviolet fiber material is 2.5 dtex.
5. The anti-ultraviolet super-soft foot mat carpet according to claim 1, wherein: PE adhesive layers (6) are fixedly connected to both the upper surface and the lower surface of the felt layer (4). The felt layer (4) is fixedly connected to the blanket surface layer (3) and the fiber anti-slip layer (5) through the PE adhesive layers (6).
6. The anti-ultraviolet super-soft foot mat carpet according to claim 1, characterized in that: Anti-slip particles (7) are provided on the lower surface of the fiber anti-slip layer (5). The anti-slip particles (7) are used to restrict the sliding of the fiber anti-slip layer (5).
Citation Information
Patent Citations
Antiskid carpet
CN220174893U