System for removing plasticizer in white spirit

Through the design of bag filter and nanofiltration membrane system combined with high-pressure pump and tube heat exchanger, the problem of excessive plasticizer in liquor is solved, and efficient removal and quality improvement of liquor is achieved.

CN223112468UActive Publication Date: 2025-07-18方正星
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Patent Information

Application Number
CN202422379320.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-18
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The problem of excessive plasticizers in liquor in the prior art is mainly due to environmental pollution that contains plasticizers in the fermentation grains, and are introduced into liquor during the brewing process due to the use of plastic containers or equipment.

Method used

The bag filter and nanofiltration membrane system are used, combined with the feed conveying pump, high-pressure pump and tube heat exchanger, and the plasticizer in the liquor is removed through multi-stage filtration and separation membrane, including the bag filter to filter macromolecular impurities, the nanofiltration membrane system is separated and purified, the high-pressure pump increases pressure, and the tube heat exchanger maintains a low temperature.

Benefits of technology

Effectively remove plasticizers in liquor, improve the quality of liquor, make it clearer and clearer, and has a better taste. The content of plasticizer is lower than the limited standard, ensuring product safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of liquor production, in particular to a system for removing plasticizers in liquor, which comprises a bag filter, a membrane feeding tank, a concentrated residue tank, a cleaning tank, a tubular heat exchanger, a feeding delivery pump and a product liquor tank. The middle of the other side of the bag filter is communicated with a membrane feeding tank through a first pipeline, white spirit enters the membrane feeding tank through the first pipeline to start plasticizer removal treatment, the white spirit enters a nanofiltration membrane system under the action of a feeding conveying pump and a high-pressure pump, and then clear liquid enters a product wine tank to be stored through a separation membrane under the action of pressure. The concentrated solution flows back into the membrane feeding tank to be continuously concentrated, and the cooling water tubular heat exchanger is started, so that the temperature of the equipment can be maintained at a lower level, and alcohol loss caused by overhigh temperature can be avoided.
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Description

Technical Field

[0001] The utility model relates to the field of liquor production, and specifically relates to a system for removing phthalates in liquor. Background Art

[0002] Phthalates are important chemical additives widely used in plastics, rubbers and other substances at present, and are also a common endocrine disruptor, which is extremely harmful to the body and has been listed as one of the most common pollutants globally.

[0003] However, in the prior art, the following defects exist:

[0004] Due to environmental pollution, the grains used for fermentation contain phthalates, thus introducing phthalates into the liquor. In addition, during the brewing process of liquor, due to the use of plastic containers or production equipment containing phthalates, the base liquor of the liquor is prone to exceed the standard of phthalates due to the organic solvent nature of alcohol. Content of the Utility Model

[0005] The purpose of the utility model is to provide a system for removing phthalates in liquor to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A system for removing phthalates in liquor, including a bag filter, a membrane feed tank, a concentrated residue tank, a cleaning tank, a shell and tube heat exchanger, a feed transfer pump and a product liquor tank. The output end of the bag filter is communicated with the input port at the top of the membrane feed tank through a first pipeline. Both ends of the cleaning tank are respectively provided with a third output port, a fifth output port and an eighth output port. The top of the product liquor tank is provided with a fourth output port. The eighth output port and the fourth output port are communicated with the output end of a nanofiltration membrane system through a third pipeline. The nanofiltration membrane system includes a separation membrane, and multiple groups of the separation membranes are arranged in parallel.

[0007] Adopting the above technical solution, the bag filter in this solution can filter out the macromolecular impurities inside the liquor, improve the quality of the liquor, and make the taste of the liquor better. The separation membrane in the nanofiltration membrane system can separate and purify the liquor and remove phthalates.

[0008] Both sides of the top of the membrane feed tank are respectively provided with an input port and a first output port. The bottom of the membrane feed tank is provided with a sixth output port. Both ends of the concentrated residue tank are respectively provided with a second output port and a seventh output port. The sixth output port, the seventh output port and the fifth output port are communicated with the input end of the feed transfer pump through a fourth pipeline.

[0009] Adopting the above technical solution, the feed transfer pump in this solution can make the liquor be transported inside the fourth pipeline.

[0010] The output end of the feed transfer pump is connected to the input end of the high-pressure pump. A one-way valve is provided between the feed transfer pump and the high-pressure pump. The output end of the high-pressure pump, the first output port, the second output port, and the third output port are all connected to the input end of the shell-and-tube heat exchanger through a second pipeline.

[0011] Adopting the above technical solution, the one-way valve in this solution can prevent the white liquor from flowing back in the fourth pipeline unidirectionally, and the high-pressure pump can increase the pressure to squeeze the liquor to flow inside the pipeline.

[0012] The output end of the shell-and-tube heat exchanger is connected to the input end of the circulation pump. The output end of the circulation pump is connected to the input end of the nanofiltration membrane system. Valves are provided on both the connecting pipe between the shell-and-tube heat exchanger and the circulation pump and the connecting pipe between the circulation pump and the nanofiltration membrane system.

[0013] Adopting the above technical solution, the circulation pump in this solution can make the concentrated liquid that has not passed through the nanofiltration membrane system flow back and then continue to be concentrated.

[0014] Valves are fixedly installed on the first output port, the second output port, the third output port, the fourth output port, the fifth output port, the sixth output port, and the seventh output port. Breather valves are provided in the middle of the top of the membrane feed tank, the middle of the top of the concentrated residue tank, the middle of the top of the cleaning tank, and the middle of the top of the product liquor tank.

[0015] Adopting the above technical solution, the breather valve in this solution can ensure that the gas pressure inside the tank body is within a certain range value to reduce evaporation loss and ensure the safety of the tank body.

[0016] A feed pipe is fixedly connected to the middle of the side of the bag filter away from the membrane feed tank. A valve is provided on the feed pipe. An exhaust device is fixedly installed in the middle of the top of the bag filter.

[0017] Adopting the above technical solution, the feed pipe in this solution facilitates the entry of white liquor into the bag filter for preliminary filtration. The model of the bag filter is 5 microns.

[0018] A flow meter and a pressure gauge are connected in series at one end of the third pipeline close to the nanofiltration membrane system. Water outlet pipes and water inlet pipes are respectively fixedly connected to both sides of the two ends of the shell-and-tube heat exchanger.

[0019] Adopting the above technical solution, the flow meter and the pressure gauge in this solution can monitor the flow rate and pressure inside the third pipeline in real time and then display them in numerical form for easy observation.

[0020] Compared with the prior art, the beneficial effects of the present utility model are:

[0021] The bag filter of the present utility model can remove macromolecular impurities in the base liquor of white wine, improve the quality of the base liquor of white wine, and make the filtered base liquor more transparent and clear to the naked eye, resulting in a better taste of the white wine. The separation membrane structure in the nanofiltration membrane system can remove plasticizers to a very low level, and subsequent blending can be carried out with base liquor containing plasticizers at different concentrations, ensuring that the plasticizer content in the final product wine is far lower than the limited standard. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0023] In the figure: 1, feed pipe; 2, bag filter; 3, exhaust device; 4, first pipeline; 5, input port; 6, membrane feed tank; 7, first output port; 8, second pipeline; 9, concentrated residue tank; 10, second output port; 11, cleaning tank; 12, third output port; 13, fourth output port; 14, third pipeline; 15, nanofiltration membrane system; 16, fifth output port; 17, circulation pump; 18, water outlet pipe; 19, shell and tube heat exchanger; 20, water inlet pipe; 21, high-pressure pump; 22, check valve; 23, feed transfer pump; 24, fourth pipeline; 25, sixth output port; 26, seventh output port; 27, eighth output port; 28, product wine tank; 29, separation membrane. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figure 1 , the present utility model provides a system for removing plasticizers in white wine, including a bag filter 2, a membrane feed tank 6, a concentrated residue tank 9, a cleaning tank 11, a shell and tube heat exchanger 19, a feed transfer pump 23, and a product wine tank 28. The output end of the bag filter 2 is connected to the input port 5 at the top of the membrane feed tank 6 through the first pipeline 4. Both ends of the cleaning tank 11 are respectively provided with a third output port 12, a fifth output port 16, and an eighth output port 27. The top of the product wine tank 28 is provided with a fourth output port 13. The eighth output port 27 and the fourth output port 13 are connected to the output end of the nanofiltration membrane system 15 through the third pipeline 14. The nanofiltration membrane system 15 includes a separation membrane 29, and multiple groups of the separation membranes 29 are arranged in parallel. Sealing gaskets are bonded to the outer walls at both ends of the first pipeline 4 to ensure the sealing performance.

[0026] On both sides of the top of the membrane feed tank 6, an input port 5 and a first output port 7 are respectively provided. A sixth output port 25 is provided at the bottom of the membrane feed tank 6. At both ends of the concentrated residue tank 9, a second output port 10 and a seventh output port 26 are respectively provided. The sixth output port 25, the seventh output port 26 and the fifth output port 16 are connected to the input end of the feed transfer pump 23 through a fourth pipeline 24, and the white liquor can enter the nanofiltration membrane system 15 under pressure through the feed transfer pump 23.

[0027] The output end of the feed transfer pump 23 is connected to the input end of the high-pressure pump 21. A one-way valve 22 is arranged between the feed transfer pump 23 and the high-pressure pump 21. The output end of the high-pressure pump 21, the first output port 7, the second output port 10 and the third output port 12 are all connected to the input end of the shell-and-tube heat exchanger 19 through a second pipeline 8. The high-pressure pump 21 continues to pressurize, and the one-way valve 22 plays a role in stopping the flow and preventing backflow.

[0028] The output end of the shell-and-tube heat exchanger 19 is connected to the input end of the circulation pump 17. The output end of the circulation pump 17 is connected to the input end of the nanofiltration membrane system 15. Valves are provided on the connecting pipe between the shell-and-tube heat exchanger 19 and the circulation pump 17 and the connecting pipe between the circulation pump 17 and the nanofiltration membrane system 15. Cooling water is added into the shell-and-tube heat exchanger 19, which can keep the equipment at a lower temperature and reduce the alcohol loss in the white liquor.

[0029] Valves are fixedly installed on the first output port 7, the second output port 10, the third output port 12, the fourth output port 13, the fifth output port 16, the sixth output port 25 and the seventh output port 26. Breather valves are provided in the middle of the top of the membrane feed tank 6, the middle of the top of the concentrated residue tank 9, the middle of the top of the cleaning tank 11 and the middle of the top of the product wine tank 28. The breather valves can ensure the safety of the tank body.

[0030] In the middle of the side of the bag filter 2 away from the membrane feed tank 6, a feed pipe 1 is fixedly connected. A valve is provided on the feed pipe 1. An exhaust device 3 is fixedly installed in the middle of the top of the bag filter 2. The bag filter 2 discharges gas through the exhaust device 3.

[0031] A flow meter and a pressure gauge are connected in series at one end of the third pipeline 14 close to the nanofiltration membrane system 15. A water outlet pipe 18 and a water inlet pipe 20 are respectively fixedly connected to both sides of both ends of the shell-and-tube heat exchanger 19. The water inlet pipe 20 is convenient for cooling water to enter the shell-and-tube heat exchanger 19, and the water outlet pipe 18 is convenient for discharging water at a higher temperature.

[0032] Working principle: When the utility model is in use, first open the valve on the feed pipe 1, and the white liquor enters the bag filter 2 through the feed pipe 1. The bag filter 2 can filter out the macromolecular impurities inside the white liquor, improve the quality of the white liquor, and make the white liquor more clear and transparent. Then the white liquor enters the membrane feed tank 6 through the first pipe 4. When the membrane feed tank 6 reaches the high liquid level, start the feed transfer pump 23. After the whole system is filled with the liquor, start the high-pressure pump 21 to continue pressurizing. Finally, under the action of the circulation pump 17, the white liquor is transported into the nanofiltration membrane system 15. Under the action of pressure, the clear liquid passes through the separation membrane 29 and enters the product liquor tank 28, and the concentrated liquid flows back to the membrane feed tank 6 for further concentration. The shell-and-tube heat exchanger 19 can be used for cooling to maintain the equipment at a lower temperature, avoiding the loss of alcohol due to the increase in temperature during the operation of the white liquor. The first outlet 7, the second outlet 10, the third outlet 12, the fourth outlet 13, the fifth outlet 16, the sixth outlet 25, the seventh outlet 26 and the eighth outlet 27 are all for the nanofiltration membrane system 15.

[0033] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A system for removing plasticizers from Chinese liquor, comprising a bag filter (2), a membrane feed tank (6), a concentrated residue tank (9), a cleaning tank (11), a shell and tube heat exchanger (19), a feed transfer pump (23) and a product liquor tank (28), characterized in that: The output end of the bag filter (2) is communicated with the input port (5) at the top of the membrane feed tank (6) through the first pipeline (4). Both ends of the cleaning tank (11) are respectively provided with a third output port (12), a fifth output port (16), and an eighth output port (27). The top of the product wine tank (28) is provided with a fourth output port (13). The eighth output port (27) and the fourth output port (13) are communicated with the output end of the nanofiltration membrane system (15) through the third pipeline (14). The nanofiltration membrane system (15) includes a separation membrane (29), and multiple groups of the separation membranes (29) are arranged in parallel.

2. The removal system for plasticizers in white liquor according to claim 1, wherein: On both sides of the top of the membrane feed tank (6), an input port (5) and a first output port (7) are respectively provided. The bottom of the membrane feed tank (6) is provided with a sixth output port (25). Both ends of the concentrated residue tank (9) are respectively provided with a second output port (10) and a seventh output port (26). The sixth output port (25), the seventh output port (26), and the fifth output port (16) are communicated with the input end of the feed delivery pump (23) through the fourth pipeline (24).

3. The removal system for plasticizers in white liquor according to claim 1, characterized in that: The output end of the feed delivery pump (23) is communicated with the input end of the high-pressure pump (21). A one-way valve (22) is arranged between the feed delivery pump (23) and the high-pressure pump (21). The output end of the high-pressure pump (21), the first output port (7), the second output port (10), and the third output port (12) are all communicated with the input end of the shell-and-tube heat exchanger (19) through the second pipeline (8).

4. The removal system for plasticizers in liquor according to claim 1, characterized in that: The output end of the shell-and-tube heat exchanger (19) is communicated with the input end of the circulation pump (17). The output end of the circulation pump (17) is communicated with the input end of the nanofiltration membrane system (15). Valves are arranged on the connecting pipe between the shell-and-tube heat exchanger (19) and the circulation pump (17) and on the connecting pipe between the circulation pump (17) and the nanofiltration membrane system (15).

5. The removal system for plasticizers in liquor according to claim 2, characterized in that: Valves are fixedly installed on the first output port (7), the second output port (10), the third output port (12), the fourth output port (13), the fifth output port (16), the sixth output port (25), and the seventh output port (26). Breather valves are arranged in the middle of the top of the membrane feed tank (6), in the middle of the top of the concentrated residue tank (9), in the middle of the top of the cleaning tank (11), and in the middle of the top of the product wine tank (28).

6. The removal system for plasticizers in white liquor according to claim 1, characterized in that: In the middle of the side of the bag filter (2) far from the membrane feed tank (6), a feed pipe (1) is fixedly communicated. A valve is arranged on the feed pipe (1). An exhaust device (3) is fixedly installed in the middle of the top of the bag filter (2).

7. The removal system of plasticizers in liquor according to claim 1, characterized in that: A flow meter and a pressure gauge are connected in series at one end of the third pipeline (14) close to the nanofiltration membrane system (15). Water outlet pipes (18) and water inlet pipes (20) are respectively fixedly communicated on both sides of both ends of the shell-and-tube heat exchanger (19).