Particle forming device in biomass straw granulator

Through the innovative design of mold sets and top pressure sets, diversified particle shape production of straw pellet machines is realized, which reduces equipment costs and improves versatility, and solves the problems of high cost and low versatility of existing equipment.

CN223113005UActive Publication Date: 2025-07-18TANGSHAN FENGNAN DISTRICT FUWANG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421734787.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-18
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing straw pelletizer equipment is costly and has low versatility, making it difficult to meet the diverse particle shape needs.

Method used

The mold group and top pressure group design are adopted, including the mold bearing table, the loading template and the hydraulic cylinder. The particle molding of different shapes and sizes is achieved by replacing the loading template, and the hollow mold hole column and the pressing template are matched to achieve the production of diversified particle shapes.

Benefits of technology

It reduces the cost of purchasing equipment, improves the versatility of equipment, can flexibly meet the diverse particle shape needs, and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a granule forming device in a biomass straw granulator, and relates to the technical field of straw granulators, the granule forming device comprises a mold group, a top pressure group is arranged above the mold group, a bottom plate is arranged below the mold group, the mold group comprises a mold bearing platform and a mold bearing plate, a plurality of mold grooves are arranged in the mold bearing platform, and the mold bearing plate is arranged in the mold bearing platform. A mold cup is further arranged on the surface, facing the mold bearing table, of the mold carrying plate, can be arranged in the mold groove and is provided with a hollow mold hole column; the top pressing set comprises a top plate, a top column is arranged at the bottom of the top plate, a pressing mold plate is detachably arranged at the bottom of the top column, and a hydraulic cylinder is arranged at the top of the top plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of straw granulators, and particularly to a particle forming device in a biomass straw granulator. Background Art

[0002] Straw pellet fuel is a block-shaped environmental protection new energy generated by processing straw, rice straw, rice husk, peanut shell, corn cob, camellia shell, cottonseed shell, etc. and "three leftovers". A granulator is a biomass energy pretreatment device, which is divided into a flat die biomass granulator and a ring die biomass granulator, and presses materials into shapes.

[0003] Existing granulators are all provided with forming holes on the die. The structure of the forming holes is square or circular, and then they are pressed through a pressing film so that the particles coming out through the forming holes have a unified shape. Now the market has higher and higher requirements for biomass particles, and in order to meet the diverse needs of the market, the pressed particles are often made into diverse forms. However, the dies all need to be individually drilled and corresponding components are configured, resulting in a higher cost of the granulator. Due to the various shapes, it also brings greater interference to maintenance. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a particle forming device in a biomass straw granulator, so as to achieve the technical effect of being able to meet the requirements of more particle shapes and reduce the expenditure of equipment costs.

[0005] The utility model is realized through the following technical solutions: It includes a die set, a top pressing set is arranged above the die set, and a bottom plate is arranged below the die set. The die set includes a die supporting table and a template carrier. A number of die cavities are arranged in the die supporting table. The surface of the template carrier facing the die supporting table is also provided with die cups, and the die cups can be placed in the die cavities. The die cups are provided with hollow die hole columns.

[0006] The top pressing set includes a top plate. A top column is arranged at the bottom of the top plate, a pressing template is arranged at the bottom of the top column, and a hydraulic cylinder is arranged at the top of the top plate.

[0007] In order to better realize the utility model, further, the die cavity includes a hollow conical cavity, and a hollow cavity is penetrated through the bottom of the hollow conical cavity.

[0008] In order to better realize the utility model, further, the die cup includes a conical cup body. A hollow die hole column is opened in the conical cup body. The bottom end of the hollow die hole column extends outwards and can be placed in the hollow cavity.

[0009] To better implement the present utility model, further, the shape of the hollow die hole column is square or circular, and the diameter of the hollow die hole column is smaller than the diameter of the hollow groove.

[0010] To better implement the present utility model, further, a surrounding plate is provided around the mold supporting table, the height of the surrounding plate is higher than that of the mold supporting table, the carrier template is installed in the mold supporting table, and the top surface of the carrier template is flush with the top surface of the surrounding plate.

[0011] To better implement the present utility model, further, a lifting frame is provided at the bottom of the bottom plate.

[0012] To better implement the present utility model, further, a push plate is provided on the side of the bottom plate, and a driving cylinder is connected to the side of the push plate.

[0013] The beneficial effects of the present utility model are as follows:

[0014] By providing the mold supporting table and the carrier template, different sizes and shapes can be replaced by replacing the carrier template, thereby achieving production of different requirements. This replacement design is ingenious, the structure is simple, and the operation is easy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] To more clearly illustrate the technical solutions of the present utility model, the drawings required for use in the present utility model will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic structural diagram of a particle forming device in a biomass straw granulator provided by the present utility model;

[0017] Figure 2 It is a top view of the mold supporting table provided by the present utility model;

[0018] Figure 3 It is a schematic structural diagram of the carrier template provided by the present utility model Figure 1 ;

[0019] Figure 4 It is a schematic structural diagram of the carrier template provided by the present utility model Figure 2 ;

[0020] ICON:

[0021] 100 - Die set, 110 - Die supporting table, 111 - Die cavity, 1111 - Hollow conical cavity, 1112 - Hollow cavity, 120 - Carrier plate, 121 - Die cup, 1211 - Hollow die hole column, 1212 - Conical cup body, 130 - Enclosure plate, 200 - Top pressing set, 210 - Top plate, 230 - Top column, 231 - Pressing plate, 300 - Bottom plate, 310 - Lifting frame, 320 - Pushing plate. Detailed implementation mode

[0022] The following will describe the technical solutions in the present invention in combination with the accompanying drawings in the present invention.

[0023] It should be noted that: Similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. At the same time, in the description of the present invention, terms such as "first" and "second" are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0024] Please refer to Figures 1 to 4 , the present invention provides a particle forming device in a biomass straw granulator. In the prior art, if different shapes and sizes of formed particles are required, different equipment is needed for pressing and forming, which makes the cost of purchasing different equipment by enterprises relatively high and the versatility of basic equipment relatively low. To solve the above technical problems, the present invention optimizes the structure of the particle forming device to meet the needs of more shapes and sizes of particles and reduce the equipment purchase cost.

[0025] As shown in the figure, it mainly includes a die set 100, a top pressing set 200 arranged above the die set 100, and a bottom plate 300 arranged below the die set 100.

[0026] Now, the structure of the die set 100 will be described in detail:

[0027] The die set 100 includes a die supporting table 110 and a carrier plate 120. The die supporting table 110 is a thick table plate, and a number of die cavities 111 are opened in the die supporting table 110. As shown in the figure, the number of die cavities 111 are arranged at equal intervals. The die cavity 111 includes a hollow conical cavity 1111, and a hollow cavity 1112 is penetrated through the bottom of the hollow conical cavity 1111. The top and bottom of the die cavity 111 are penetrated and communicated.

[0028] The carrier plate 120 is a whole plate, and a die cup 121 is arranged on the carrier plate 120. The die cup 121 is a conical cup body 1212, and a hollow die hole column 1211 is opened in the middle of the die cup 121. As shown in the figure, the bottom of the hollow die hole column 1211 extends outward, and the extended section does not exceed the hollow cavity 1112.

[0029] The hollow shape of the hollow die hole column 1211 is the shape after final pressing and forming, which can be circular, square or other conventional shapes, and the specific shape can be selected according to user needs.

[0030] During use, the die cup 121 of the carrier template 120 is inserted into the die slot 111 of the die supporting table 110. Since the die slot 111 is conical and has a parallel end at the bottom, the die cup 121 will not move downward excessively and is placed within the die slot 111. The hollow die hole column 1211 in the middle of the die cup 121 will pass through the die slot 111 and be placed within the hollow slot 1112 to complete the matching installation. The shapes of the hollow die hole columns 1211 are various. When different shaped formed particles are needed, the carrier template 120 can be replaced correspondingly, thus meeting the requirements.

[0031] In order to meet different forming size requirements, the spatial size of the hollow slot 1112 is set to be larger than the outer diameter of the hollow die hole column 1211. Since the difference in forming sizes is not particularly large, for example, the diameter of circular particles is 2 - 10 cm. In this case, different sizes can all meet the requirement of placing the hollow die hole column 1211 within the hollow slot 1112. By setting the die supporting table 110 and the carrier template 120, different sizes and shapes can be replaced by replacing the carrier template 120, thereby achieving production for different requirements. This replacement design is ingenious, with a simple structure and easy operation.

[0032] In order to better install the carrier template 120, a surrounding plate 130 is also provided around the die supporting table 110. As shown in the figure, the height of the surrounding plate 130 is higher than that of the die supporting table 110. After the carrier template 120 is installed on the die supporting table 110, the top surface of the carrier template 120 is flush with the top surface of the surrounding plate 130.

[0033] The present utility model also provides a top pressing group 200, which includes a top plate 210, and a top column 230 is provided at the bottom of the top plate 210. A pressing template 231 is provided at the bottom of the top column 230, and the shape of the pressing template 231 is the same as that of the hollow die hole column 1211. When different shaped and sized hollow die hole columns 1211 need to be replaced, the pressing template 231 also needs to be replaced, so as to achieve one-to-one pressing and forming. The top pressing group 200 also includes a hydraulic cylinder for driving the top plate 210 to press downward.

[0034] The device further includes a bottom plate 300 which is arranged at the bottom of the mold supporting table 110. During the pressing and forming process, the bottom plate 300 is closely attached to the bottom of the mold supporting table 110. In addition, a lifting frame 310 is arranged at the bottom of the bottom plate 300, and the lifting frame 310 is hydraulically driven to lift and lower. As shown in the figure, the width of the bottom plate 300 is wider than that of the bearing table, and a push plate 320 and a driving cylinder are arranged at the end of the bottom plate 300. After the pressing and forming, the lifting frame 310 is driven downward to move the bottom plate 300 downward, which can drive the hydraulic cylinder of the top pressing group 200 to press again to eject the formed particles. Subsequently, under the action of the driving cylinder, the push plate 320 is pushed out to push out the formed particles, and then the lifting frame 310 is extended to abut against the bottom of the mold supporting table 110.

[0035] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A pellet forming device in a biomass straw pellet machine, characterized in that, It includes a mold set (100). Above the mold set (100), a pressing group (200) is provided. Below the mold set (100), a bottom plate (300) is provided. The mold set (100) includes a mold supporting table (110) and a template carrier (120). In the mold supporting table (110), a number of mold cavities (111) are provided. On the surface of the template carrier (120) facing the mold supporting table (110), a mold cup (121) is further provided. The mold cup (121) can be placed in the mold cavity (111). The mold cup (121) is provided with a hollow mold hole column (1211). The pressing group (200) includes a top plate (210). At the bottom of the top plate (210), a top column (220) is provided. At the bottom of the top column (220), a pressing template (221) is detachably provided. At the top of the top plate (210), a hydraulic cylinder is provided.

2. The pellet forming device in the biomass straw pellet machine according to claim 1, characterized in that, The mold cavity (111) includes a hollow conical cavity (1111). At the bottom of the hollow conical cavity (1111), a hollow cavity (1112) is provided through.

3. The pellet forming device in the biomass straw pellet machine according to claim 2, characterized in that, The mold cup (121) includes a conical cup body (1212). In the conical cup body (1212), a hollow mold hole column (1211) is provided. The bottom end of the hollow mold hole column (1211) extends outwards and can be placed in the hollow cavity (1112).

4. The pellet forming device in the biomass straw pellet mill according to claim 3, characterized in that, The shape of the hollow mold hole column (1211) is square or circular. The diameter of the hollow mold hole column (1211) is smaller than the diameter of the hollow cavity (1112).

5. The pellet forming device in the biomass straw pellet machine according to claim 4, characterized in that, Around the mold supporting table (110), a surrounding plate (130) is further provided. The height of the surrounding plate (130) is higher than that of the mold supporting table (110). The template carrier (120) is installed in the mold supporting table (110), and the top surface of the template carrier (120) is flush with the top surface of the surrounding plate (130).

6. The particle forming device in the biomass straw granulator according to any one of claims 1 to 5, characterized in that It further includes a lifting frame (310) provided at the bottom of the bottom plate (300).

7. The pellet forming device in the biomass straw pellet machine according to claim 6, characterized in that, On the side of the bottom plate (300), a push plate (320) is further provided. On the side of the push plate (320), a driving air cylinder is connected.