Isolation protection device of BYD reactor

By designing the isolation and protection device of the BYD reactor, the smooth and fixed gas transmission pipelines are achieved, the complex and time-consuming problem of maintenance work is solved, the maintenance efficiency is improved and safety risks are reduced.

CN223113029UActive Publication Date: 2025-07-18INNER MONGOLIA JUNZHENG CHEM IND CO LTD
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Patent Information

Application Number
CN202422266966.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-18
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the process of regularly changing catalysts in the BYD reactor, due to the long gas transmission pipeline, the maintenance work process is complicated, time-consuming and safety risks.

Method used

An isolation protection device for BYD reactor is designed, including protective ferrules, isolation frames, isolation covers, limit blocks and other components. The air transmission pipeline is smooth and fixed through retractable handles and rotating components, allowing maintenance personnel and cargo to work simultaneously to avoid falling from high places.

Benefits of technology

The maintenance process of the gas transmission pipeline of the BYD reactor has been simplified, the maintenance efficiency has been improved, the safety risks have been reduced, and the scratch damage of the gas transmission pipeline has been avoided.

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Abstract

The utility model relates to an isolation protection device of a BYD reactor, belongs to the technical field of BYD reactors, and aims to solve the problems of long overall construction period and complex maintenance caused by a relatively long gas transmission pipeline in the process of regularly replacing a catalyst in the BYD reactor. Through a telescopic handle, an isolation cover, a limiting block B and a limiting block A, when a worker needs to carry out maintenance work, the telescopic handle is lifted up, no matter the isolation cover is rotated leftwards, the limiting block B is limited through the limiting block A, one side of the limiting block B is attached to one side of a side plate, and rotation is informed; the isolation protection device is used for reinforcing the connection of the isolation frame and the protection sleeve ring, other maintainers and reshipped goods can normally pass through and synchronously work by closing the isolation frame and the isolation cover of the isolation protection device, and the problems that the overhaul working procedure of the BYD reactor gas transmission pipeline is complex and consumes long time are solved through the improvement. Meanwhile, the risk that the maintainer falls from a high place is avoided, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of BYD reactors, and particularly relates to an isolation and protection device for a BYD reactor. Background Technique

[0002] The BYD reactor is an important device in the production process of BDO new energy. It is equipped with a catalyst, a stirrer, a candle filter and a gas transmission pipeline inside. The catalyst needs to be replaced every three months during the operation of the BYD reactor. During this period, the candle filter and the gas transmission pipeline need to be removed. The gas transmission pipeline is installed at the bottom of the BYD reactor and is located on the second floor of the BYD framework. Its length is about 6m. During the process of removing this pipeline, the floor partition needs to be removed in advance, and then the pipeline removal operation is carried out. At the same time, there are many personnel performing other maintenance operations on the reactor. To prevent personnel from falling, the maintenance needs to be carried out in sequence and cannot be carried out synchronously. As a result, the maintenance work process is complex and time-consuming, and there are also relatively large safety risks. Therefore, avoiding floor removal and smoothly removing the gas transmission pipeline is the key to ensuring the smooth progress of the maintenance work and improving the maintenance efficiency. To solve the above problems, an isolation and protection device for a BYD reactor needs to be designed. Content of the Utility Model

[0003] The purpose of the utility model is to provide an isolation and protection device for a BYD reactor, so as to solve the problems in the above background technique that during the process of regularly replacing the catalyst in the BYD reactor, due to the long gas transmission pipeline, the overall construction period is long and the maintenance is complex.

[0004] To achieve the above purpose, the utility model provides the following technical solution: An isolation and protection device for a BYD reactor, including a protective sleeve ring. One side of the protective sleeve ring is provided with an isolation frame, and an isolation cover is arranged inside the isolation frame. A positioning ring is fixed at the top end of the isolation cover, and a limiting block B is fixed at the top end of the isolation cover. An installation plate is fixed inside the protective sleeve ring, and limiting blocks A are fixed at the top ends of the installation plates. Side plates are fixed on one side of each limiting block A. A through hole is arranged inside the isolation cover, and a telescopic handle is connected through the inside of the through hole. A connecting rod is fixed at the top end of the telescopic handle.

[0005] Preferably, the limiting blocks A, the installation plates and the side plates are all symmetrically arranged about the central axis of the protective sleeve ring, and the cross section of the limiting block A is L-shaped.

[0006] Preferably, the cross section of the positioning ring is C-shaped, the cross section of the limiting block B is L-shaped, and the limiting block B is located on the side close to the isolation frame.

[0007] Preferably, the protective sleeve ring and the isolation frame are connected through a rotating component, and the rotating component is a three-axis hinge.

[0008] Preferably, a rotating groove is formed in the inner side wall of the isolation frame, an extension plate is fixed to the outer side of the isolation cover, and the extension plates are all rotatably connected to the rotating groove.

[0009] Preferably, the size of the extension plate is adapted to the size of the rotating groove, and the cross-sections of the extension plate and the rotating groove are both annular.

[0010] Preferably, the material of the protective sleeve is a flange sleeve joint, the materials of the isolation frame and the isolation cover are both circular steel plates, the material of the positioning ring is flat steel coil paper, and the materials of the connecting rod and the telescopic handle are round steel.

[0011] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:

[0012] The protective sleeve avoids the scraping of the gas transmission pipe by the grille plate. Through the connection or separation of the limiting block B and the limiting block A, the fixing and separation of the protective sleeve, the isolation frame and the isolation cover on the isolation and protection device are realized. When the protective sleeve is integrally separated from the isolation frame, the gas transmission pipe is kept unobstructed. By closing the isolation frame and the isolation cover of the isolation and protection device, other maintenance personnel and goods in transit can pass normally and operate synchronously. This transformation solves the problems of complex working procedures and long time consumption in the maintenance work of the gas transmission pipeline of the BYD reactor, and at the same time avoids the risk of maintenance personnel falling from a height and improves the maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0014] Figure 1 is a three-dimensional structure diagram of the present utility model;

[0015] Figure 2 is a three-dimensional structure diagram of the front cross-section of the isolation frame of the present utility model;

[0016] Figure 3 is a three-dimensional structure diagram of the limiting block A of the present utility model;

[0017] Figure 4 is a three-dimensional structure diagram of the front cross-section of the isolation cover of the present utility model.

[0018] Description of the reference numerals in the figures: 1, positioning ring; 2, protective collar; 3, limiting block A; 4, rotating member; 5, isolation frame; 6, isolation cover; 7, telescopic handle; 8, connecting rod; 9, limiting block B; 10, side plate; 11, mounting plate; 12, extension plate; 13, through hole; 14, rotating groove. Detailed implementation manners

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 - 4 , an embodiment provided by the present utility model: an isolation and protection device for a BYD reactor, including a protective collar 2, and an isolation frame 5 is arranged on one side of the protective collar 2;

[0021] The protective collar 2 and the isolation frame 5 are connected by a rotating member 4, and the rotating member 4 is a three-axis hinge;

[0022] Specifically, as shown in Figure 2 and Figure 4 , the clockwise rotation and counterclockwise rotation of the isolation cover 6 are realized through the extension plate 12 and the rotating groove 14;

[0023] And an isolation cover 6 is arranged inside the isolation frame 5;

[0024] A rotating groove 14 is formed in the inner side wall of the isolation frame 5, an extension plate 12 is fixed to the outer side of the isolation cover 6, and the extension plate 12 is rotatably connected to the rotating groove 14; the size of the extension plate 12 is adapted to the size of the rotating groove 14, and the cross-sections of the extension plate 12 and the rotating groove 14 are both annular;

[0025] Specifically, as shown in Figure 1 , the isolation frame 5 and the isolation cover 6 can be conveniently rotated through the rotating member 4;

[0026] A positioning ring 1 is fixed to the top end of the isolation cover 6, and a limiting block B9 is fixed to the top end of the isolation cover 6;

[0027] The cross-section of the positioning ring 1 is C-shaped, the cross-section of the limiting block B9 is L-shaped, and the limiting block B9 is located on the side close to the isolation frame 5;

[0028] Specifically, as shown in Figure 1 , Figure 2 and Figure 4As shown, through the positioning ring 1, the stability of the connection between the isolation cover 6 and the protective collar 2 is improved;

[0029] An installation plate 11 is fixed inside the protective collar 2, and a limiting block A3 is fixed at the top of the installation plate 11. A side plate 10 is fixed on one side of the limiting block A3;

[0030] The limiting block A3, the installation plate 11 and the side plate 10 are all symmetrically arranged about the central axis of the protective collar 2, and the cross-section of the limiting block A3 is L-shaped;

[0031] Specifically, as Figure 1 and Figure 3 shown, through the limiting block A3, the installation plate 11 and the extension plate 12, the connection limit after the connection between the limiting block A3 and the limiting block B9 is facilitated;

[0032] A through hole 13 is arranged inside the isolation cover 6, and a telescopic handle 7 is connected through the inside of the through hole 13. A connecting rod 8 is fixed at the top of the telescopic handle 7;

[0033] The material of the protective collar 2 is a flange sleeve joint, the materials of the isolation frame 5 and the isolation cover 6 are both circular steel plates, the material of the positioning ring 1 is a flat steel roll paper, and the materials of the connecting rod 8 and the telescopic handle 7 are round steel.

[0034] Specifically, as Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, through the materials of the protective collar 2, the isolation frame 5, the isolation cover 6, the positioning ring 1, the telescopic handle 7 and the connecting rod 8, the overall protection performance and firmness of the isolation protection device are improved;

[0035] Working principle: When in use, when the isolation protection device needs to be used, lift the telescopic handle 7 during use, rotate the isolation cover 6 so that the limiting block B9 is located between the two limiting blocks A3, release the connection between the limiting block B9 and the limiting block A3, so that the gas transmission pipes at both ends of the isolation protection device are kept unblocked. When the staff needs to carry out maintenance work, lift the telescopic handle 7, and it is okay to rotate the isolation cover 6 either to the left or right, so that the limiting block B9 is limited by the limiting block A3, and the side of the limiting block B9 is attached to the side of the side plate 10 and rotated together to reinforce the connection between the isolation frame 5 and the protective collar 2. By closing the isolation frame 5 and the isolation cover 6 of the isolation protection device, other maintenance personnel and goods in transit can pass normally and operate synchronously. This transformation solves the problems of complex working procedures and long time consumption in the maintenance work of the BYD reactor gas transmission pipeline, and at the same time avoids the risk of maintenance personnel falling from a height, improves the maintenance efficiency, and prevents the grille plate from scratching the gas transmission pipe through the protective collar 2.

[0036] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present utility model.

Claims

1. An isolation and protection device for a BYD reactor, comprising a protective collar (2), characterized in that: One side of the protective collar (2) is provided with an isolation frame (5), and an isolation cover (6) is arranged inside the isolation frame (5). A positioning ring (1) is fixed to the top end of the isolation cover (6), and a limiting block B (9) is fixed to the top end of the isolation cover (6). An installation plate (11) is fixed inside the protective collar (2), and limiting blocks A (3) are fixed to the top ends of the installation plate (11). Side plates (10) are fixed to one sides of the limiting blocks A (3). A through hole (13) is arranged inside the isolation cover (6), and a telescopic handle (7) is connected through the inside of the through hole (13). A connecting rod (8) is fixed to the top end of the telescopic handle (7).

2. The isolation and protection device for a BYD reactor according to claim 1, wherein: The limiting blocks A (3), the installation plate (11) and the side plates (10) are all symmetrically arranged about the central axis of the protective collar (2), and the cross-section of the limiting block A (3) is L-shaped.

3. The isolation and protection device for a BYD reactor according to claim 1, characterized in that: The cross-section of the positioning ring (1) is C-shaped, the cross-section of the limiting block B (9) is L-shaped, and the limiting block B (9) is located on the side close to the isolation frame (5).

4. The isolation and protection device for a BYD reactor according to claim 1, characterized in that: The protective collar (2) is connected to the isolation frame (5) through a rotating component (4), and the rotating component (4) is a three-axis hinge.

5. The isolation and protection device for a BYD reactor according to claim 1, characterized in that: A rotating groove (14) is formed in the inner side wall of the isolation frame (5), an extension plate (12) is fixed to the outside of the isolation cover (6), and the extension plate (12) is rotatably connected to the rotating groove (14).

6. The isolation and protection device of a BYD reactor according to claim 5, characterized in that: The size of the extension plate (12) is adapted to the size of the rotating groove (14), and the cross-sections of the extension plate (12) and the rotating groove (14) are both annular.

7. The isolation and protection device for a BYD reactor according to claim 1, characterized in that: The material of the protective collar (2) is a flange sleeve section, the materials of the isolation frame (5) and the isolation cover (6) are both circular steel plates, the material of the positioning ring (1) is flat steel coil paper, and the materials of the connecting rod (8) and the telescopic handle (7) are round steel.