Circulating shearing reaction kettle for suspension liquid fertilizer
By designing a circulating shear reactor for suspended liquid fertilizer and adopting tank body, transmission and shear structures, the problems of low shear efficiency and poor circulation effects in the existing technology are solved, efficient homogenization and circulating shear are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422378208.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-29
AI Technical Summary
When producing liquid fertilizer, the existing reactors have low shear efficiency, cannot achieve efficient homogenization and cannot achieve cycling effect under a single power source.
A suspension liquid fertilizer circulating shear reactor is designed, which includes a tank structure, transmission structure and shear structure. The threaded rod and pressurized plate are driven to realize circulating shear of fertilizer, and a shear net and limit baffle are used to achieve unidirectional conduction to prevent countercurrent and improve homogenization effect.
The homogenization effect of suspended liquid fertilizer is improved, efficient transmission efficiency and circulating shearing are achieved, preventing fertilizer accumulation and improving production efficiency.
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Figure CN223113070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid fertilizer production, and more specifically, to a circulating shear reactor for suspension liquid fertilizer. Background Art
[0002] Liquid fertilizer is a typical high-concentration fertilizer with a fluid appearance. It includes clear liquid or suspension liquid fertilizers composed of two or more nutrient elements. The production of suspension liquid fertilizer requires a reactor to mix and react various chemical raw materials used in processing liquid fertilizer to meet the requirements of fertilizer application. The main problems of such reactors in the production of liquid fertilizer in the prior art are as follows: Conventional reactors generally use stirring shear, but the shear efficiency of stirring is average, and it is impossible to achieve efficient liquid shear homogenization, and it is impossible to achieve a circulating effect under a single power source. Summary of the Utility Model
[0003] In view of the problems in the related art, the present utility model proposes a circulating shear reactor for suspension liquid fertilizer to overcome the above-mentioned technical problems existing in the prior related art.
[0004] To this end, the specific technical solution adopted by the present utility model is as follows:
[0005] A circulating shear reactor for suspension liquid fertilizer includes a tank body structure, the tank body structure includes a reaction tank, a transmission structure is connected to the reaction tank, a partition plate is installed in the reaction tank, and a shear structure is installed on the partition plate.
[0006] Further, the tank body structure further includes an installation surface, a through hole, a feed inlet, and a discharge outlet. One end of the reaction tank is provided with an installation surface, and a through hole is opened on the installation surface.
[0007] Further, a feed inlet is provided on the circumferential side of the reaction tank, and a discharge outlet is provided at one end of the feed inlet, and the discharge outlet communicates with the reaction tank.
[0008] Further, the transmission structure includes a fixing plate, a transmission motor, a driving gear, a transmission gear, a threaded rod, a pressing plate, and a threaded block. The fixing plate is fixedly connected with a transmission motor, and the driving end of the transmission motor is connected with a driving gear.
[0009] Further, the driving gear is in transmission engagement with a transmission gear, the transmission gear is fixedly connected with a threaded rod, a threaded block is connected to the threaded rod, and the threaded block is fixedly connected with a pressing plate.
[0010] Further, the shear structure includes a first connecting plate, a second connecting plate, a shear net, a limiting baffle, and an opening and closing plate. A second connecting plate is provided on one side of the first connecting plate. The first connecting plate and the second connecting plate are fixedly connected to one end of the partition plate, and a shear net is provided between the first connecting plate and the second connecting plate.
[0011] Furthermore, the shear network card is engaged at one end of the partition plate. Limit baffles are fixedly arranged on the first connecting plate and the second connecting plate. An opening and closing plate is movably arranged on one side of the limit baffle, and the opening and closing plate is installed on the first connecting plate and the second connecting plate through hinges.
[0012] The beneficial effects of the present utility model are as follows: The present utility model is provided with a tank body structure and a transmission structure, so that under the action of the shear structure, the circulating shear treatment of the suspended liquid fertilizer can be carried out, the homogenization effect is improved, and at the same time, the overall structure has a certain degree of integration and has good transmission efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 is a schematic diagram of the main structure of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model;
[0015] Figure 2 is a schematic diagram of the tank body structure of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model;
[0016] Figure 3 is a schematic diagram of the partition plate of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model;
[0017] Figure 4 is a schematic diagram of the partition plate and the shear structure of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model;
[0018] Figure 5 is a schematic diagram of the transmission structure of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model;
[0019] Figure 6 is a schematic diagram of the shear structure of a circulating shear reactor for suspended liquid fertilizer according to an embodiment of the present utility model.
[0020] In the figure:
[0021] 1. Tank structure; 101. Reaction tank; 102. Mounting surface; 103. Penetration hole; 104. Feed inlet; 105. Discharge outlet; 2. Transmission structure; 201. Fixed plate; 202. Transmission motor; 203. Driving gear; 204. Transmission gear; 205. Threaded rod; 206. Pressing plate; 207. Threaded block; 3. Partition plate; 4. Shearing structure; 401. First connecting plate; 402. Second connecting plate; 403. Shearing mesh; 404. Limit baffle; 405. Opening and closing plate. Detailed implementation mode
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] According to an embodiment of the present invention, a suspension liquid fertilizer circulating shearing reactor is provided.
[0024] Embodiment 1;
[0025] As Figures 1-6 shown, the suspension liquid fertilizer circulating shearing reactor according to the embodiment of the present invention includes a tank structure 1. The tank structure 1 includes a reaction tank 101. A transmission structure 2 is connected to the reaction tank 101. A partition plate 3 is installed in the reaction tank 101. A shearing structure 4 is installed on the partition plate 3. The reaction tank 101 of the tank structure 1 is the main reaction shearing container for the suspension liquid. The transmission structure 2 pressurizes the fertilizer in the tank, so that it passes through the shearing structure 4 for shearing to make it better homogenized.
[0026] The tank structure 1 further includes a mounting surface 102, a penetration hole 103, a feed inlet 104, and a discharge outlet 105. One end of the reaction tank 101 is provided with a mounting surface 102. A penetration hole 103 is opened on the mounting surface 102. A feed inlet 104 is provided on the periphery of the reaction tank 101. One end of the feed inlet 104 is provided with a discharge outlet 105. The discharge outlet 105 communicates with the reaction tank 101. The penetration hole 103 of the tank structure 1 is used to penetrate the threaded rod 205. The feed inlet 104 is used to introduce the fertilizer to be processed. The discharge outlet 105 is used to discharge the processed fertilizer. A fixed plate 201 is fixedly connected to the mounting surface 102. The fixed plate 201 is fixedly connected to the transmission motor 202. The top of the threaded rod 205 is provided with an ear. The ear at the top is fixedly connected to the bottom end of the fixed plate 201.
[0027] The transmission structure 2 includes a fixed plate 201, a transmission motor 202, a driving gear 203, a transmission gear 204, a threaded rod 205, a pressing plate 206, and a threaded block 207. The fixed plate 201 is fixedly connected with the transmission motor 202. The driving end of the transmission motor 202 is connected with the driving gear 203. The driving gear 203 is in transmission engagement with the transmission gear 204. The transmission gear 204 is fixedly connected with the threaded rod 205. The threaded rod 205 is connected with the threaded block 207. The threaded block 207 is fixedly connected with the pressing plate 206. The transmission motor 202 drives the driving gear 203 to drive the four transmission gears 204 for transmission. The threaded rod 205 is a reciprocating threaded rod 205, so that it can perform reciprocating transmission during the process of driving the threaded block 207 for transmission. Since the pressing plate 206 is hermetically and slidably connected in the fan-shaped space formed by the partition plate 3 and the reaction tank 101, the threaded block 207 will cause the pressing plate 206 to perform a reciprocating motion with a changing height during the transmission process. Since there are a total of four partition grooves, the preset positions of the pressing plates 206 in adjacent partition grooves are opposite, that is, one is at a high position and the other is at a low position. When the pressing plate 206 at the high position moves downward to press the fertilizer, it is transmitted to the adjacent partition groove through the shearing structure 4. At this time, the pressing plate 206 in the adjacent partition groove should be in the process of rising from the low position, thereby realizing the cyclic transmission of the fertilizer.
[0028] The shearing structure 4 includes a first connecting plate 401, a second connecting plate 402, a shearing net 403, a limiting baffle 404, and an opening and closing plate 405. A second connecting plate 402 is provided on one side of the first connecting plate 401. The first connecting plate 401 and the second connecting plate 402 are fixedly connected to one end of the partition plate 3. A shearing net 403 is provided between the first connecting plate 401 and the second connecting plate 402. The shearing net 403 is clamped at one end of the partition plate 3. Limiting baffles 404 are fixedly provided on the first connecting plate 401 and the second connecting plate 402. An opening and closing plate 405 is movably provided on one side of the limiting baffle 404. The opening and closing plate 405 is installed on the first connecting plate 401 and the second connecting plate 402 through a hinge. Since the opening and closing plate 405 is connected to the connecting plate through a hinge and a limiting baffle 404 is provided on one side, the opening and closing plate 405 can only open and close in one direction, thereby realizing the effect of one-way conduction. A total of four groups of one-way valves composed of the opening and closing plates 405 are provided at the bottom of the partition plate 3, and their conduction directions are the same, thereby preventing the backflow of the fertilizer during the homogenization process. When the fertilizer is pressed and passes through the shearing net 403, the particles in it will be cut and homogenized, thereby efficiently processing the fertilizer. At the same time, since the fertilizer at the bottom of the partition groove will be first led out to one side of the partition groove during the pressing process, it prevents the fertilizer from accumulating at the bottom and being unable to be processed.
[0029] In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.
[0030] The reaction tank 101 of the tank body structure 1 is the main reaction shearing container for suspended liquid. The transmission structure 2 pressurizes the fertilizer in the tank, making it pass through the shearing structure 4 for shearing to better homogenize it. The through-hole 103 of the tank body structure 1 is used for threading the threaded rod 205. The feed inlet 104 is used to introduce the fertilizer to be processed, and the discharge outlet 105 is used to discharge the processed fertilizer. The fixing plate 201 is fixedly connected to the mounting surface 102, and the driving motor 202 is fixedly connected to the fixing plate 201. The top end of the threaded rod 205 is provided with an ear, and the top ear is fixedly connected to the bottom end of the fixing plate 201. The driving motor 202 drives the four driving gears 204 through the driving of the driving gear 203. The threaded rod 205 is a reciprocating threaded rod 205, so that it can perform reciprocating transmission during the process of driving the threaded block 207. Since the pressure plate 206 is hermetically and slidably connected in the fan-shaped space formed by the partition plate 3 and the reaction tank 101, the threaded block 207 will cause the pressure plate 206 to perform reciprocating motion with height change during the transmission process. Since there are a total of four partition grooves, the preset positions of the pressure plates 206 in adjacent partition grooves are opposite, that is, one is at a high position and the other is at a low position. When the pressure plate 206 at the high position moves downward to pressurize the fertilizer, it is transmitted to the adjacent partition groove through the shearing structure 4. At this time, the pressure plate 206 in the adjacent partition groove should be in the process of rising from the low position, thus realizing the cyclic transmission of the fertilizer. Since the opening and closing plate 405 is connected to the connecting plate through a hinge and a limiting baffle 404 is provided on one side, the opening and closing plate 405 can only open and close to one side, thus realizing the effect of one-way conduction. A one-way valve composed of four groups of opening and closing plates 405 is provided at the bottom end of the partition plate 3, and their conduction directions are the same, which can prevent the fertilizer from flowing back during the homogenization process. When the fertilizer is pressurized and passes through the shearing net 403, the particles in it will be cut and homogenized, thus efficiently processing the fertilizer. At the same time, since the fertilizer at the bottom of the partition groove will be first discharged to one side of the partition groove during the pressurization process, it prevents the fertilizer from accumulating at the bottom and being unable to be processed.
[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A circulating shear reactor for suspension liquid fertilizer, characterized in that, It includes a tank body structure (1), the tank body structure (1) includes a reaction tank (101), a transmission structure (2) is connected to the reaction tank (101), a partition plate (3) is installed in the reaction tank (101), and a shearing structure (4) is installed on the partition plate (3).
2. The circulating shear reactor for the suspension liquid fertilizer according to claim 1, wherein The tank body structure (1) further includes a mounting surface (102), a through-hole (103), a feed inlet (104), and a discharge outlet (105). One end of the reaction tank (101) is provided with a mounting surface (102), and a through-hole (103) is opened on the mounting surface (102).
3. A suspension liquid fertilizer circulating shear reactor according to claim 2, characterized in that, A feed inlet (104) is provided on the circumferential side of the reaction tank (101), one end of the feed inlet (104) is provided with a discharge outlet (105), and the discharge outlet (105) communicates with the reaction tank (101).
4. A suspension liquid fertilizer circulating shearing reactor according to claim 3, wherein, The transmission structure (2) includes a fixed plate (201), a transmission motor (202), a driving gear (203), a transmission gear (204), a threaded rod (205), a pressing plate (206), and a threaded block (207). A transmission motor (202) is fixedly connected to the fixed plate (201), and a driving gear (203) is connected to the driving end of the transmission motor (202).
5. A suspension liquid fertilizer circulating shear reactor according to claim 4, characterized in that, The driving gear (203) is in transmission engagement with a transmission gear (204), the transmission gear (204) is fixedly connected to a threaded rod (205), a threaded block (207) is connected to the threaded rod (205), and the threaded block (207) is fixedly connected to a pressing plate (206).
6. A suspension liquid fertilizer circulating shear reactor according to claim 5, characterized in that The shearing structure (4) includes a first connecting plate (401), a second connecting plate (402), a shearing net (403), a limiting baffle (404), and an opening and closing plate (405). A second connecting plate (402) is provided on one side of the first connecting plate (401). The first connecting plate (401) and the second connecting plate (402) are fixedly connected to one end of the partition plate (3), and a shearing net (403) is provided between the first connecting plate (401) and the second connecting plate (402).
7. A suspension liquid fertilizer circulating shear reactor according to claim 6, characterized in that, The shearing net (403) is clamped at one end of the partition plate (3). Limiting baffles (404) are fixedly provided on the first connecting plate (401) and the second connecting plate (402). An opening and closing plate (405) is movably provided on one side of the limiting baffle (404), and the opening and closing plate (405) is installed on the first connecting plate (401) and the second connecting plate (402) through hinges.