Aluminum material spraying device capable of achieving multi-angle spraying

Abstract

The utility model relates to the technical field of spraying devices, in particular to an aluminum material spraying device capable of spraying at multiple angles. The technical problems that according to an existing spraying device, a fixed spraying gun is generally adopted for conducting directional spraying on a workpiece, due to the fact that the spraying angle and range of the fixed spraying gun are limited, spraying paint cannot evenly cover the surface of the whole aluminum material, missed spraying or excessive spraying occurs in spraying, and the spraying efficiency and quality are reduced are solved. According to the technical scheme, the aluminum material spraying device capable of achieving multi-angle spraying comprises a machining cover, an adjusting spraying assembly and a fixing assembly; compared with a traditional spraying assembly, the spraying assembly has the advantages that the driving motor is connected with the gear to drive the annular rack to annularly adjust the spraying head for spraying, all-directional adjustment of the spraying head is achieved, different parts of the aluminum material are sprayed at multiple angles, comprehensive covering is achieved, uniformity and consistency of the spraying effect are guaranteed, and different spraying requirements are met.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to an aluminum spraying device capable of spraying at multiple angles. Background Technique

[0002] Aluminum materials refer to materials mainly composed of aluminum and processed through a certain process. Aluminum is a metal with light weight, good electrical conductivity, excellent thermal conductivity, and strong corrosion resistance. Therefore, aluminum materials are widely used in many fields. Aluminum materials can be divided into various types, including pure aluminum and aluminum alloys, and are widely used in industries such as aviation, automobiles, construction, and packaging. During the processing of aluminum materials, spraying devices are required to spray coatings on the aluminum materials and evenly apply them to the surface of the aluminum materials. In the existing spraying devices, during the processing, fixed spray guns are usually used to spray the workpieces directionally. Due to the limited spraying angle and range of the fixed spray guns, the sprayed coatings cannot evenly cover the entire surface of the aluminum materials, resulting in missed spraying or over-spraying during spraying, reducing the spraying efficiency and quality. Therefore, we propose an aluminum spraying device capable of spraying at multiple angles to solve the problems mentioned above. Content of the Utility Model

[0003] In order to overcome the problems of the existing spraying devices, which usually use fixed spray guns to spray the workpieces directionally. Due to the limited spraying angle and range of the fixed spray guns, the sprayed coatings cannot evenly cover the entire surface of the aluminum materials, resulting in missed spraying or over-spraying during spraying, reducing the spraying efficiency and quality.

[0004] The technical solution of the utility model is: an aluminum spraying device capable of spraying at multiple angles, including a processing cover, an adjustable spraying component, and a fixing component; an adjustable spraying component for adjusting the position and angle of the spray head to achieve precise spraying of different parts of the aluminum material is installed inside the processing cover, and a fixing component for fixing and flipping the aluminum material to facilitate spraying different surfaces of the aluminum material during spraying is installed at the lower end of the adjustable spraying component.

[0005] Preferably, by using a driving motor to connect a gear to drive a ring rack to adjust the ring-shaped spray head for spraying, the omnidirectional adjustment of the spray head is realized, and different parts of the aluminum material are sprayed at multiple angles to achieve full coverage, ensuring the uniformity and consistency of the spraying effect to meet different spraying requirements. The adjusting rod is combined with the transmission pipe to connect the spray head for fine adjustment before spraying to ensure the accuracy of the spraying position, avoid spraying deviation and omission, make the spraying effect smoother and more uniform, and improve the overall spraying quality. The aluminum material is assisted and fixed by multiple rubber filling plates. The rubber filling plates have good elasticity and adaptability, can evenly support the aluminum material, avoid tilting or displacement during spraying, and at the same time, the rubber filling plates can adapt to different thicknesses of aluminum materials for clamping and fixing. At the same time, a rotating motor is used to drive a rotating rod to turn over and spray again after spraying one side of the aluminum plate to achieve full coverage spraying of the aluminum plate, ensure that both sides can obtain a uniform coating, and avoid uneven spraying or missed spraying that may occur during single-sided spraying. A cylinder is used to drive a hydraulic rod to lift the placed aluminum plate to a specified position for spraying work, and the lifting height and position of the aluminum plate are accurately controlled to ensure that the spraying distance and angle between the spray head and the aluminum plate are within the specified range, so as to achieve the stability and accuracy of the spraying position.

[0006] Preferably, the spraying adjustment assembly includes a positioning block, a carriage, a ring rack, a gear, a driving motor, a driving rod, a connecting block, an adjusting rod, a transmission pipe, a spray head and a protective cover. There is a carriage inside the processing cover, a ring rack inside the carriage, a gear outside the ring rack, a driving motor below the gear, and a driving rod between the driving motor and the gear. By using the driving motor to connect the gear to drive the ring rack for circular adjustment for spraying, the omnidirectional adjustment of the spray head is realized, and different parts of the aluminum material are sprayed at multiple angles to achieve full coverage, ensuring the uniformity and consistency of the spraying effect to meet different spraying requirements.

[0007] Preferably, there is a positioning block outside the carriage. The carriage is fixedly connected to the processing cover through the positioning block. A protective cover is sleeved outside the gear, and there is a bearing inside the protective cover. The gear is movably connected to the bearing through a rotating rod. By sleeving the protective cover outside the gear, the gear is protected from external sundries, preventing dust and oil from entering the inside of the gear, reducing the maintenance cost of the equipment, and keeping the working environment clean.

[0008] Preferably, there is a connecting block at the upper end of the ring rack, an adjusting rod at the upper end of the connecting block, a transmission pipe at the outer end of the adjusting rod, and a spray head at the end of the transmission pipe. By using the adjusting rod combined with the transmission pipe to connect the spray head for fine adjustment before spraying, the accuracy of the spraying position is ensured, spraying deviation and omission are avoided, the spraying effect is made smoother and more uniform, and the overall spraying quality is improved.

[0009] Preferably, the fixing component includes a support plate, fixed clamping plates, rubber filling plates, rotating rods, fixed blocks, rotating motors, hydraulic rods, springs, load-bearing plates and cylinders. There are two groups of fixed clamping plates above the support plate. Insertion holes are formed on the surfaces of the fixed clamping plates. The fixed clamping plates are movably connected to the support plate through the insertion holes. Multiple groups of rubber filling plates are arranged inside the fixed clamping plates. By using multiple groups of rubber filling plates to assist in fixing the aluminum material, the rubber filling plates have good elasticity and adaptability, can evenly support the aluminum material, prevent it from tilting or displacing during the spraying process, and at the same time the rubber filling plates can adapt to aluminum materials of different thicknesses for clamping and fixing, ensuring the stability of spraying.

[0010] Preferably, one end of the fixed clamping plate is provided with a rotating rod, and a rotating motor is arranged on the side of the rotating rod away from the fixed clamping plate. A fixed block is arranged at the lower end of the rotating motor. By using the rotating motor to drive the rotating rod to flip and spray again after spraying one side of the aluminum plate, the full coverage spraying of the aluminum plate is realized, ensuring that uniform coatings can be obtained on both sides, avoiding possible uneven spraying or missed spraying during single-sided spraying, and improving the spraying quality of the equipment.

[0011] Preferably, a spring is arranged at the upper end of the support plate, a load-bearing plate is arranged at one end of the spring, and a hydraulic rod is arranged at the lower end of the support plate. The hydraulic rod passes through the processing cover and extends to the lower end. A cylinder is arranged at one end of the hydraulic rod. By using the cylinder to drive the hydraulic rod to lift the placed aluminum plate to a specified position for spraying work, accurately controlling the lifting height and position of the aluminum plate, ensuring that the spraying distance and angle between the spray head and the aluminum plate are within the specified range, so as to realize the stability and accuracy of the spraying position.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. Compared with the traditional spraying component, by using a driving motor to connect a gear to drive a ring rack to circularly adjust the spray head for spraying, the all-round adjustment of the spray head is realized, spraying different parts of the aluminum material at multiple angles to achieve full coverage, ensuring the uniformity and consistency of the spraying effect, so as to meet different spraying requirements. Using an adjusting rod combined with a transmission pipe to connect the spray head for fine adjustment before spraying, ensuring the accuracy of the spraying position, avoiding spraying deviation and omission, making the spraying effect smoother and more uniform, and improving the overall spraying quality.

[0014] 2. The aluminum material is assisted in being fixed by multiple rubber filling plates. The rubber filling plates have good elasticity and adaptability, can support the aluminum material evenly, prevent it from tilting or displacing during the spraying process, and at the same time, the rubber filling plates can adapt to aluminum materials of different thicknesses for clamping and fixing. Meanwhile, a rotating motor is used to drive a rotating rod to be flipped after spraying on one side of the aluminum plate for spraying again, so as to achieve full-coverage spraying of the aluminum plate, ensure that uniform coatings can be obtained on both sides, avoid possible uneven spraying or missed spraying during single-sided spraying, and use a cylinder to drive a hydraulic rod to lift the placed aluminum plate to a specified position for spraying work, accurately control the lifting height and position of the aluminum plate, and ensure that the spraying distance and angle between the spray head and the aluminum plate are within the specified range, thereby realizing the stability and accuracy of the spraying position. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure of the adjustable spraying assembly of the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the fixing assembly of the present utility model;

[0018] Figure 4 is a schematic diagram of the bottom structure of the processing cover of the present utility model.

[0019] Description of the reference numerals: 1. Processing cover; 2. Adjustable spraying assembly; 201. Positioning block; 202. Slide carriage; 203. Annular rack; 204. Gear; 205. Driving motor; 206. Driving rod; 207. Connecting block; 208. Adjusting rod; 209. Transfer pipe; 210. Spray head; 211. Protective cover; 3. Fixing assembly; 301. Support plate; 302. Fixed clamping plate; 303. Rubber filling plate; 304. Rotating rod; 305. Fixed block; 306. Rotating motor; 307. Hydraulic rod; 308. Spring; 309. Load-bearing plate; 310. Cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be further described below with reference to the drawings and embodiments.

[0021] Please refer to Figures 1-4 , the present utility model provides an embodiment: an aluminum material spraying device capable of spraying at multiple angles, including a processing cover 1, an adjustable spraying assembly 2, and a fixing assembly 3; an adjustable spraying assembly 2 for adjusting the position and angle of the spray head to achieve precise spraying of different parts of the aluminum material is installed inside the processing cover 1, and a fixing assembly 3 for fixing and flipping the aluminum material to facilitate spraying different surfaces of the aluminum material during the spraying process is installed at the lower end of the adjustable spraying assembly 2.

[0022] Please refer to Figures 1-2 , in this embodiment, the spraying assembly 2 includes a positioning block 201, a carriage 202, an annular rack 203, a gear 204, a driving motor 205, a driving rod 206, a connecting block 207, an adjusting rod 208, a transmission pipe 209, a nozzle 210 and a protective cover 211. Inside the processing cover 1, there is a carriage 202. Inside the carriage 202, there is an annular rack 203. Outside the annular rack 203, there is a gear 204. Below the gear 204, there is a driving motor 205. Between the driving motor 205 and the gear 204, there is a driving rod 206. By using the driving motor 205 to connect the gear 204 to drive the annular rack 203 for annular adjustment for spraying, the all-round adjustment of the spray head is realized, different parts of the aluminum material are sprayed at multiple angles, comprehensive coverage is achieved, and the uniformity and consistency of the spraying effect are ensured to meet different spraying requirements. Outside the carriage 202, there is a positioning block 201. The carriage 202 is fixedly connected to the processing cover 1 through the positioning block 201. The outer end of the gear 204 is sleeved with a protective cover 211. Inside the protective cover 211, there is a bearing. The gear 204 is movably connected to the bearing through a rotating rod 304. By using the protective cover 211 to sleeve outside the gear 204, the gear 204 is protected from the influence of external sundries, preventing dust and oil from entering the inside of the gear 204, reducing the maintenance cost of the equipment, and keeping the working environment clean.

[0023] Please refer to Figures 1-3 , in this embodiment, at the upper end of the annular rack 203, there is a connecting block 207. At the upper end of the connecting block 207, there is an adjusting rod 208. At the outer end of the adjusting rod 208, there is a transmission pipe 209. At the end of the transmission pipe 209, there is a nozzle 210. By using the adjusting rod 208 combined with the transmission pipe 209 to connect the nozzle 210 for fine adjustment before spraying, the accuracy of the spraying position is ensured, spraying deviation and omission are avoided, the spraying effect is relatively smooth and uniform, and the overall spraying quality is improved. The fixing assembly 3 includes a support plate 301, fixed clamping plates 302, rubber filling plates 303, rotating rods 304, fixed blocks 305, rotating motors 306, hydraulic rods 307, springs 308, a bearing plate 309 and a cylinder 310. Above the support plate 301, there are two groups of fixed clamping plates 302. On the surface of the fixed clamping plates 302, there are insertion holes. The fixed clamping plates 302 are movably connected to the support plate 301 through the insertion holes. Inside the fixed clamping plates 302, there are multiple groups of rubber filling plates 303. By using multiple groups of rubber filling plates 303 to assist in fixing the aluminum material, the rubber filling plates 303 have good elasticity and adaptability, can evenly support the aluminum material, avoid its inclination or displacement during spraying, and at the same time the rubber filling plates 303 can adapt to different thicknesses of aluminum materials for clamping and fixing to ensure the stability of spraying.

[0024] Please refer to Figures 2-4, in this embodiment, a rotating rod 304 is provided at one end of the fixed clamping plate 302. A rotating motor 306 is provided on the side of the rotating rod 304 away from the fixed clamping plate 302. A fixed block 305 is provided at the lower end of the rotating motor 306. By using the rotating motor 306 to drive the rotating rod 304 to flip and spray again after spraying one side of the aluminum plate, the full coverage spraying of the aluminum plate is realized, ensuring that uniform coatings can be obtained on both sides, avoiding possible uneven spraying or missed spraying during single-sided spraying, and improving the spraying quality of the equipment. A spring 308 is provided at the upper end of the support plate 301. A bearing plate 309 is provided at one end of the spring 308. A hydraulic rod 307 is provided at the lower end of the support plate 301. The hydraulic rod 307 passes through the processing cover 1 and extends to the lower end. A cylinder 310 is provided at one end of the hydraulic rod 307. By using the cylinder 310 to drive the hydraulic rod 307 to lift the placed aluminum plate to a specified position for spraying work, the lifting height and position of the aluminum plate are accurately controlled, ensuring that the spraying distance and angle between the nozzle 210 and the aluminum plate are within the specified range, so as to achieve the stability and accuracy of the spraying position.

[0025] When working, first, the aluminum plate to be processed and sprayed is inserted into the interior of the fixed clamping plate 302, and multiple rubber filling plates 303 are used to assist in fixing the aluminum material. The rubber filling plates 303 have good elasticity and adaptability, can evenly support the aluminum material, prevent it from tilting or displacing during the spraying process, and at the same time, the rubber filling plates 303 can adapt to different thicknesses of aluminum materials for clamping and fixing. After the aluminum plate is fixed by the rubber filling plates 303, the bearing plate 309 and the spring 308 rebound to support the aluminum plate according to the thickness of the plate. Secondly, the cylinder 310 is started to drive the hydraulic rod 307 to lift and lower, and the hydraulic rod 307 is used to connect the support plate 301 to lift the aluminum plate to a specified position, accurately controlling the lifting height and position of the aluminum plate. After the spraying height of the aluminum plate is adjusted, the adjusting rod 208 and the transmission pipe 209 are used to connect the nozzle 210 for fine adjustment before spraying, avoiding spraying deviation and omission, so that the spraying effect of the aluminum plate is relatively smooth and uniform.

[0026] After the nozzle 210 is adjusted, the transfer pipe 209 transfers the spraying raw material to the nozzle 210. The driving motor 205 is started to connect the driving rod 206 to drive the gear 204 to drive the ring rack 203 to perform a circular operation. The ring rack 203 fixedly connects the block 207 to drive the nozzle 210 to spray around above the aluminum plate, realizing the omnidirectional adjustment of the spray head, spraying different parts of the aluminum material at multiple angles, achieving full coverage, so as to meet different spraying requirements. After the front side of the aluminum plate is evenly sprayed, the hydraulic rod 307 is started again to lower the aluminum plate, so that the rotating motor 306 moves along above the fixed block 305. The rotating motor 306 is started to drive the rotating rod 304 to turn over after spraying on one side of the aluminum plate, and is inserted into the upper end of the support plate 301 again through the insertion hole on the outer wall of the fixed clamping plate 302. The hydraulic rod 307 is started again to drive the aluminum plate to be lifted to the designated position, realizing the full-coverage spraying of the aluminum plate, ensuring that both sides can obtain a uniform coating, avoiding possible uneven spraying or missed spraying during single-sided spraying, and realizing the multi-angle spraying processing of the aluminum plate material.

[0027] Through the above steps, by using the driving motor 205 to connect the gear 204 to drive the ring rack 203 to circularly adjust the nozzle 210 for spraying, the omnidirectional adjustment of the spray head is realized, different parts of the aluminum material are sprayed at multiple angles, full coverage is achieved, and the uniformity and consistency of the spraying effect are ensured to meet different spraying requirements. The adjusting rod 208 is used in combination with the transfer pipe 209 to connect the nozzle 210 for fine adjustment before spraying, ensuring the accuracy of the spraying position, avoiding spraying deviation and omission, making the spraying effect smoother and more uniform, and improving the overall spraying quality. The aluminum material is assisted and fixed by multiple groups of rubber filling plates 303. The rubber filling plates 303 have good elasticity and adaptability, can evenly support the aluminum material, avoid its inclination or displacement during the spraying process, and at the same time the rubber filling plates 303 can adapt to different thicknesses of aluminum materials for clamping and fixing. At the same time, the rotating motor 306 is used to drive the rotating rod 304 to turn over and spray again after spraying on one side of the aluminum plate, realizing the full-coverage spraying of the aluminum plate, ensuring that both sides can obtain a uniform coating, avoiding possible uneven spraying or missed spraying during single-sided spraying. The cylinder 310 is used to drive the hydraulic rod 307 to lift the placed aluminum plate to the designated position and then carry out the spraying work, accurately controlling the lifting height and position of the aluminum plate, ensuring that the spraying distance and angle between the nozzle 210 and the aluminum plate are within the specified range, so as to realize the stability and accuracy of the spraying position.

[0028] The above has described in detail the embodiments of the present invention in conjunction with the drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. An aluminum spraying device capable of spraying at multiple angles, comprising a processing cover (1); characterized in that: It further includes an adjusting spraying component (2) and a fixing component (3); an adjusting spraying component (2) for adjusting the position and angle of the spraying head to achieve precise spraying on different parts of the aluminum material is installed inside the processing cover (1), and a fixing component (3) for fixing and flipping the aluminum material to facilitate spraying on different surfaces of the aluminum material during the spraying process is installed at the lower end of the adjusting spraying component (2).

2. The aluminum spraying device capable of multi-angle spraying according to claim 1, wherein: The adjusting spraying component (2) includes a positioning block (201), a carriage (202), an annular rack (203), a gear (204), a driving motor (205), a driving rod (206), a connecting block (207), an adjusting rod (208), a transmission pipe (209), a spray head (210) and a protective cover (211). A carriage (202) is provided inside the processing cover (1), an annular rack (203) is provided inside the carriage (202), a gear (204) is provided outside the annular rack (203), a driving motor (205) is provided below the gear (204), and a driving rod (206) is provided between the driving motor (205) and the gear (204).

3. The aluminum spraying device capable of spraying at multiple angles according to claim 2, characterized in that: A positioning block (201) is provided outside the carriage (202), and the carriage (202) is fixedly connected to the processing cover (1) through the positioning block (201). A protective cover (211) is sleeved at the outer end of the gear (204), a bearing is provided inside the protective cover (211), and the gear (204) is movably connected to the bearing through a rotating rod (304).

4. The aluminum spraying device capable of multi-angle spraying according to claim 3, wherein: A connecting block (207) is provided at the upper end of the annular rack (203), an adjusting rod (208) is provided at the upper end of the connecting block (207), a transmission pipe (209) is provided at the outer end of the adjusting rod (208), and a spray head (210) is provided at the end of the transmission pipe (209).

5. A spraying device for aluminum materials capable of spraying at multiple angles according to claim 1, characterized in that: The fixing component (3) includes a support plate (301), fixed clamping plates (302), rubber filling plates (303), a rotating rod (304), a fixing block (305), a rotating motor (306), a hydraulic rod (307), a spring (308), a load-bearing plate (309) and a cylinder (310). Two groups of fixed clamping plates (302) are provided above the support plate (301), insertion holes are formed on the surfaces of the fixed clamping plates (302), and the fixed clamping plates (302) are movably connected to the support plate (301) through the insertion holes. Multiple groups of rubber filling plates (303) are provided inside the fixed clamping plates (302).

6. The aluminum spraying device capable of spraying at multiple angles according to claim 5, characterized in that: A rotating rod (304) is provided at one end of the fixed clamping plate (302), a rotating motor (306) is provided on the side of the rotating rod (304) away from the fixed clamping plate (302), and a fixing block (305) is provided below the rotating motor (306).

7. The aluminum spraying device capable of multi-angle spraying according to claim 5, characterized in that: A spring (308) is provided at the upper end of the support plate (301), a load-bearing plate (309) is provided at one end of the spring (308), a hydraulic rod (307) is provided at the lower end of the support plate (301), the hydraulic rod (307) passes through the processing cover (1) and extends to the lower end, and a cylinder (310) is provided at one end of the hydraulic rod (307).

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