Fabricated steel structure anti-corrosion treatment device

By designing an anti-corrosion treatment device of prefabricated steel structures, combined with spraying and slag removal mechanisms, the problem of integrative welding slag removal and spraying is solved, and efficient cleaning and anti-corrosion spraying effect of complex welds is achieved.

CN223113367UActive Publication Date: 2025-07-18SHANDONG HUIYUAN HANGXIAO STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202421560030.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-07-18
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Existing steel structure anti-corrosion tools cannot solve the problem of welding slag removal and spraying integratively, especially in complex welds, which are inefficient and incompletely clean.

Method used

A prefabricated steel structure anti-corrosion treatment device is designed, including a spraying mechanism and a slag removal mechanism. The slag removal mechanism fixes the steel wire cleaning brush through an angle adjustment frame and a locking disc, and combines the vibration of the vibration motor and negative pressure slag absorption to achieve the breaking and removal of the welding slag, and collects the welding slag through the slag absorption assembly.

Benefits of technology

It realizes efficient removal of welding slag and spraying of complex welds, ensuring the surface of the steel structure is clean and meeting corrosion protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel structure anti-corrosion tools, in particular to an assembly type steel structure anti-corrosion treatment device which comprises a handheld handle, a spraying mechanism is installed above the handheld handle, a slag removing mechanism used for removing welding slag on a welding portion of a steel structure is installed above the handheld handle, and the spraying mechanism is located on one side of the slag removing mechanism. Through work of a vibration motor at the bottom of the steel wire cleaning brush, the steel wire cleaning brush generates a vibration effect to crush and sweep welding slag on the surface of a steel structure weld joint, and meanwhile, the slag removal mechanism can adjust the brushing and sweeping angle according to the conditions of the steel structure weld joint, so that the steel wire cleaning brush can remove slag from the weld joint under complex conditions; and the slag suction assembly collects the swept welding slag into a slag suction box through negative pressure, so that the surface of the steel structure is clean, and the anti-corrosion spraying requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure anti-corrosion tools, in particular to an assembled steel structure anti-corrosion treatment device. Background Technique

[0002] A steel structure is a structure composed of steel materials and is widely used in the construction field. Since the steel structure is exposed outdoors for a long time, it is prone to rust, so anti-corrosion treatment is required. Currently, the common anti-corrosion method is to coat an anti-corrosion layer on the surface of the steel structure.

[0003] After retrieving the patent document with the publication number CN218796784U, this device drives the support connecting rod and the steering block to rotate through a designed motor, so that the central turntable drives the rotating box to swing, and the spraying nozzle reciprocates around the axis of the rotating box, realizing the continuous up-and-down swing of the spraying nozzle.

[0004] In this patent document, after the steel structure is welded, there may be uncleaned welding slag on its surface. At the same time, in the face of complex weld conditions such as the bending and corner parts of the steel structure, if the slag removal tool cannot adjust the slag removal angle according to the weld environment, manual tools need to be used to process such welding slag, which affects the work efficiency. Moreover, some of the welding slag after brushing still remains on the surface of the steel structure and needs to be cleaned. Most of the current steel structure anti-corrosion tools can only perform spraying work, and the spraying, brushing of welding slag and cleaning of welding slag cannot be solved integrally, and there is room for improvement and optimization. Content of the Utility Model

[0005] The purpose of the utility model is to provide an assembled steel structure anti-corrosion treatment device to solve the above problems.

[0006] The utility model realizes the above purpose through the following technical solutions:

[0007] An assembled steel structure anti-corrosion treatment device includes a hand-held grip. Above the hand-held grip, a spraying mechanism is installed. Above the hand-held grip, a slag removal mechanism for removing welding slag from the welded part of the steel structure is installed, and the spraying mechanism is located on one side of the slag removal mechanism;

[0008] The slag removal mechanism includes an angle adjustment frame. A turning frame shaft is provided at the rotation center of the angle adjustment frame, and the angle adjustment frame is fixedly connected to the turning frame shaft. A locking tooth disc B is welded to the front side of the angle adjustment frame, and the axis of the locking tooth disc B is on the same axis as the turning frame shaft. A locking tooth disc A is provided on the front side of the locking tooth disc B, and the inner ring of the locking tooth disc A passes through the turning frame shaft. A hand-tightening sleeve is provided on the front side of the locking tooth disc A. A sleeve fixing frame is provided near the locking tooth disc A of the hand-tightening sleeve, and the hand-tightening sleeve is threadedly connected to the sleeve fixing frame. The upper end of the angle adjustment frame is fixedly connected to a slag removal fixing frame. The upper end of the slag removal fixing frame is fixedly connected to a flexible support column made of rubber. A slag suction assembly for collecting welding slag is installed near the flexible support column of the slag removal fixing frame. The upper end of the flexible support column is fixedly connected to a wire cleaning brush.

[0009] Preferably, a sliding card slot is provided near the locking tooth disc A of the turning frame shaft, and a guiding block that linearly slides along the sliding card slot is provided in the middle of the locking tooth disc A.

[0010] Preferably, the slag suction assembly includes a slag suction box. The slag suction box is fixedly connected to the lower end of the slag removal fixing frame near the flexible support column. A slag collection filter screen is adhesively bonded inside the slag suction box. A vacuum generator is fixedly connected to one end of the slag suction box away from the wire cleaning brush.

[0011] Preferably, a groove is opened at the bottom end of the wire cleaning brush near the flexible support column, and a vibration motor is installed in the groove at the bottom end of the wire cleaning brush.

[0012] Preferably, the spraying mechanism includes a material storage box. Two discharge pipes are fixedly connected to both sides of the material storage box near the hand-held grip. The upper ends of the discharge pipes are fixedly connected to a material conveying pipe. A gun barrel joint is installed at the upper end of the material conveying pipe. The upper end of the gun barrel joint is fixedly connected to a spraying nozzle. The spraying nozzle passes through a spraying fixing frame, and the lower end of the spraying fixing frame is fixedly connected to the hand-held grip. The bottom end of the material storage box near the hand-tightening sleeve is fixedly connected to the spraying fixing frame.

[0013] Preferably, an air interface for introducing compressed air is installed at the upper end of the material storage box.

[0014] The beneficial effects compared with the prior art are as follows: Through the operation of the vibration motor at the bottom of the wire cleaning brush, the wire cleaning brush generates a vibration effect, breaks and sweeps the welding slag on the surface of the steel structure weld. At the same time, the slag removal mechanism can adjust the brushing angle according to the steel structure weld conditions, so that the wire cleaning brush can remove slag from welds in complex situations. The slag suction assembly collects the swept welding slag into the slag suction box through negative pressure, making the surface of the steel structure clean and meeting the requirements of anti-corrosion spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 is a perspective view of an anti-corrosion treatment device for prefabricated steel structures according to the present invention;

[0017] Figure 2 is a perspective view of the slag removal mechanism of an anti-corrosion treatment device for prefabricated steel structures according to the present invention;

[0018] Figure 3 is an enlarged view of the locking tooth disc A and the locking tooth disc B of an anti-corrosion treatment device for prefabricated steel structures according to the present invention;

[0019] Figure 4 is a schematic diagram of the parts of the flipping frame shaft and the locking tooth disc A of an anti-corrosion treatment device for prefabricated steel structures according to the present invention;

[0020] Figure 5 is a front cross-sectional view of the wire cleaning brush of an anti-corrosion treatment device for prefabricated steel structures according to the present invention;

[0021] Figure 6 is a perspective view of the spraying mechanism of an anti-corrosion treatment device for prefabricated steel structures according to the present invention.

[0022] The description of the reference numerals is as follows:

[0023] 1. Spraying mechanism; 101. Spraying nozzle; 102. Spraying fixing frame; 103. Barrel joint; 104. Feeding pipe; 105. Discharge pipe; 106. Storage box; 107. Air interface; 2. Slag removal mechanism; 201. Wire cleaning brush; 202. Vibration motor; 203. Slag suction box; 204. Slag removal fixing frame; 205. Locking tooth disc A; 206. Locking tooth disc B; 207. Angle adjustment frame; 208. Hand-tightening sleeve; 209. Sleeve fixing frame; 210. Vacuum generator; 211. Flexible support column; 212. Flipping frame shaft; 213. Aggregate slag filter; 214. Sliding card slot; 3. Handheld grip. Detailed implementation manners

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] The present utility model will be further described below with reference to the accompanying drawings:

[0026] As Figures 1-6 shown, an anti-corrosion treatment device for prefabricated steel structures includes a hand-held grip 3. Above the hand-held grip 3, a spraying mechanism 1 is installed. Above the hand-held grip 3, a slag removal mechanism 2 for removing welding slag from the welded parts of the steel structure is installed, and the spraying mechanism 1 is located on one side of the slag removal mechanism 2.

[0027] In this embodiment: The slag removal mechanism 2 includes an angle adjustment frame 207. A turning frame shaft 212 is provided at the rotation center of the angle adjustment frame 207, and the angle adjustment frame 207 is fixedly connected to the turning frame shaft 212. A locking tooth disc B206 is welded on the front side of the angle adjustment frame 207, and the axis of the locking tooth disc B206 is on the same axis as the turning frame shaft 212. A locking tooth disc A205 is provided on the front side of the locking tooth disc B206, and the inner ring of the locking tooth disc A205 passes through the turning frame shaft 212. A hand-twisting sleeve 208 is provided on the front side of the locking tooth disc A205. A sleeve fixing frame 209 is provided near the hand-twisting sleeve 208 close to the locking tooth disc A205. The hand-twisting sleeve 208 is threadedly connected to the sleeve fixing frame 209. The upper end of the angle adjustment frame 207 is fixedly connected to a slag removal fixing frame 204. The upper end of the slag removal fixing frame 204 is fixedly connected to a flexible support column 211 made of rubber. A slag suction assembly for collecting welding slag is installed near the flexible support column 211 on the slag removal fixing frame 204. The upper end of the flexible support column 211 is fixedly connected to a wire cleaning brush 201. After adjusting the required angle of the slag removal fixing frame 204, after engaging the locking tooth disc A205 with the locking tooth disc B206, rotate the hand-twisting sleeve 208, and the hand-twisting sleeve 208 screws in along the direction of the turning frame shaft 212 to top dead the locking tooth disc A205, controlling the locking tooth disc B206 not to move, so as to fix the slag removal mechanism 2 at this position.

[0028] In this embodiment: A sliding card slot 214 is provided near the locking tooth disc A205 on the turning frame shaft 212. A guiding block that linearly slides along the sliding card slot 214 is provided in the middle of the locking tooth disc A205. By linearly sliding the locking tooth disc A205 along the card slot 214 of the turning frame shaft 212, the locking tooth disc A205 is engaged with the locking tooth disc B206.

[0029] In this embodiment: The slag suction assembly includes a slag suction box 203, which is fixedly connected to the lower end of the slag removal fixing frame 204 close to the flexible support column 211. A slag collection filter screen 213 is adhesively bonded inside the slag suction box 203. One end of the slag suction box 203 away from the wire cleaning brush 201 is fixedly connected to a vacuum generator 210. The slag suction assembly can timely collect the welding slag swept by the wire cleaning brush 201, making the surface of the steel structure clean and meeting the requirements of anti-corrosion spraying.

[0030] In this embodiment: A groove is formed at the bottom end of the wire cleaning brush 201 close to the flexible support column 211. A vibration motor 202 is installed in the groove at the bottom end of the wire cleaning brush 201. Press the switch on the hand-held grip 3, and the vibration motor 202 starts to work. Through the operation of the vibration motor 202, the wire cleaning brush 201 generates a vibration effect, breaking and sweeping the welding slag on the surface of the steel structure weld.

[0031] In this embodiment: The spraying mechanism 1 includes a storage box 106. On both sides of the storage box 106 close to the hand-held grip 3, a discharge pipe 105 is fixedly connected respectively. The upper end of the discharge pipe 105 is fixedly connected to a feed pipe 104. A gun barrel joint 103 is installed at the upper end of the feed pipe 104. The upper end of the gun barrel joint 103 is fixedly connected to a spraying nozzle 101. The spraying nozzle 101 passes through the spraying fixing frame 102, and the lower end of the spraying fixing frame 102 is fixedly connected to the hand-held grip 3. The bottom end of the storage box 106 close to the hand-twisting sleeve 208 is fixedly connected to the spraying fixing frame 102. An air interface 107 for introducing compressed air is installed at the upper end of the storage box 106. By filling in compressed air, the spraying material flows from the storage box 106 into the discharge pipe 105 and reaches the spraying nozzle 101 through the feed pipe 104.

[0032] Working principle: During use, according to the conditions of the steel structure weld, adjust the slag removal mechanism 2 to rotate around the turning frame shaft 212 to a suitable position. At this time, the locking tooth disc B 206 rotates to this position along with the turning frame 207. Push the locking tooth disc A 205 to slide linearly along the turning frame shaft 212 and engage with the locking tooth disc B 206. Rotate the hand-twisting sleeve 208 to make the hand-twisting sleeve 208 screw into the direction along the turning frame shaft 212 and top dead the locking tooth disc A 205, controlling the locking tooth disc B 206 not to move, and thus fixing the slag removal mechanism 2 at this position. Start the switch of the hand-held grip 3, and the vibration motor 202 in the groove of the wire cleaning brush 201 works, driving the wire cleaning brush 201 to vibrate, breaking and sweeping the welding slag on the surface of the steel structure. Compressed air is introduced into the vacuum generator 210 in the slag suction assembly to generate negative pressure in the slag suction box 203 and collect the welding slag. After the surface of the steel structure is cleaned, compressed air is introduced from the air interface 107 to make the anti-corrosion spraying material flow from the storage box 106 into the discharge pipe 105 and reach the spraying nozzle 101 through the feed pipe 105, thus completing the anti-corrosion spraying of the steel structure.

[0033] The basic principles, main features, and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. An anti-corrosion treatment device for prefabricated steel structures, including a hand-held grip (3), and a spraying mechanism (1) is installed above the hand-held grip (3), characterized in that: Above the handheld grip (3), a slag removal mechanism (2) for removing welding slag from the welded parts of the steel structure is installed, and the spraying mechanism (1) is located on one side of the slag removal mechanism (2); The slag removal mechanism (2) includes an angle adjustment frame (207). A turning frame shaft (212) is provided at the rotation center of the angle adjustment frame (207), and the angle adjustment frame (207) is fixedly connected to the turning frame shaft (212). A locking tooth disc B (206) is welded to the front side of the angle adjustment frame (207), and the axis of the locking tooth disc B (206) is on the same axis as the turning frame shaft (212). A locking tooth disc A (205) is provided in front of the locking tooth disc B (206), and the inner ring of the locking tooth disc A (205) passes through the turning frame shaft (212). A hand-twisting sleeve (208) is provided in front of the locking tooth disc A (205). A sleeve fixing frame (209) is provided near the hand-twisting sleeve (208) close to the locking tooth disc A (205). The hand-twisting sleeve (208) is threadedly connected to the sleeve fixing frame (209). The upper end of the angle adjustment frame (207) is fixedly connected to a slag removal fixing frame (204). The upper end of the slag removal fixing frame (204) is fixedly connected to a flexible support column (211) made of rubber. A slag suction assembly for collecting welding slag is installed near the flexible support column (211) on the slag removal fixing frame (204). The upper end of the flexible support column (211) is fixedly connected to a wire cleaning brush (201).

2. The anti-corrosion treatment device for prefabricated steel structures according to claim 1, characterized in that: A sliding card slot (214) is provided near the locking tooth disc A (205) on the turning frame shaft (212), and a guiding block that linearly slides along the sliding card slot (214) is provided in the middle of the locking tooth disc A (205).

3. The anti-corrosion treatment device for prefabricated steel structures according to claim 1, characterized in that: The slag suction assembly includes a slag suction box (203). The slag suction box (203) is fixedly connected to the lower end of the slag removal fixing frame (204) near the flexible support column (211). A slag collection filter screen (213) is adhesively bonded inside the slag suction box (203). A vacuum generator (210) is fixedly connected to one end of the slag suction box (203) away from the wire cleaning brush (201).

4. The anti-corrosion treatment device for prefabricated steel structures according to claim 1, characterized in that: A groove is formed at the bottom end of the wire cleaning brush (201) near the flexible support column (211), and a vibration motor (202) is installed in the bottom groove of the wire cleaning brush (201).

5. The anti-corrosion treatment device for prefabricated steel structures according to claim 1, characterized in that: The spraying mechanism (1) includes a material storage box (106). Two discharge pipes (105) are fixedly connected to both sides of the material storage box (106) near the handheld grip (3). The upper end of the discharge pipe (105) is fixedly connected to a material conveying pipe (104). A gun barrel joint (103) is installed at the upper end of the material conveying pipe (104). The upper end of the gun barrel joint (103) is fixedly connected to a spraying nozzle (101). The spraying nozzle (101) passes through a spraying fixing frame (102), and the lower end of the spraying fixing frame (102) is fixedly connected to the handheld grip (3). The bottom end of the material storage box (106) near the hand-twisting sleeve (208) is fixedly connected to the spraying fixing frame (102).

6. The prefabricated steel structure anti-corrosion treatment device according to claim 5, characterized in that: An air interface (107) for introducing compressed air is installed at the upper end of the storage box (106).