Inductor gluing machine
Through the design of the inductive glue coating machine, the separation design of four adsorption heads and the loading mechanism and the brushing mechanism is adopted to realize the automatic synchronous inlet and discharge of inductive components, solving the problem of low efficiency caused by manual discharge in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202422038776.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing glue coating machines require manual or independent mechanism to discharge the material after the inductor components are applied, resulting in poor synchronization of the inlet and discharge material and reducing the working efficiency.
Four sustainable cycle-operated adsorbent heads are designed to separate from the feeding mechanism and the brushing mechanism to realize the synchronous feeding and brushing operations of the inductor components. Through the synergistic action of the drive motor, cylinder and air pump, the automatic feeding and discharge of the inductor components is achieved.
The inlet and discharge of inductor components is achieved synchronously, operating efficiency is improved, and waste of inlet and discharge time is reduced.
Smart Images

Figure CN223113382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue applicators, and more specifically, to an inductor glue applicator. Background Art
[0002] In modern production, with the refinement of industrial division of labor, many manufacturing industries use automated equipment to replace manual labor for some tasks. In particular, enterprises in the electronic industry chain, which are labor-intensive industries, have a large number of workers. In order to improve production efficiency on the production line, many small electronic components need to be processed automatically to meet the requirements of large-scale and efficient production. For example, micro-inductor components usually require glue application operations during the processing.
[0003] For example, the patent with the application number 2023220125841 discloses a fully automatic micro-inductor glue applicator, which includes a mounting base, a placement platform, a negative pressure adsorption component, and a glue application mechanism. The placement platform is installed on the mounting base. Multiple grooves are provided on the upper end surface of the placement platform, and multiple air suction holes are opened on the bottom wall of the grooves. The negative pressure adsorption mechanism is installed in the mounting base, and the glue application mechanism is arranged directly above the placement platform. The structure of the utility model is novel in design and convenient to operate. It can adsorb and position multiple micro-inductors, and at the same time, it can uniformly apply glue to the end faces of multiple micro-inductors, improving the processing efficiency of micro-inductors.
[0004] However, currently, general glue applicators usually use adsorption to fix inductor components. However, after the inductor components are coated with glue, manual labor or an independent additional mechanism is required for discharging, resulting in a large amount of time wasted during feeding and discharging, reducing the coating efficiency, making it difficult to synchronize feeding and discharging, and having low operating efficiency. Summary of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an inductor glue applicator to solve the problems in the background art.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions;
[0007] Inductive glue applicator, including a base, on the top of the base is fixedly installed a positioning seat, inside the positioning seat is installed a driving motor, the output end of the driving motor is fixedly connected with a rotating rod through a coupling, the top end of the rotating rod penetrates to the top of the positioning seat and is rotatably connected thereto, the top end of the rotating rod is fixedly connected with a connecting disc, on the outside of the connecting disc are fixedly connected four driving cylinders arranged at equal intervals, the movable end of the driving cylinder is fixedly installed with a buffer member, the other end of the buffer member is fixedly connected with a suction head, on the top of the connecting disc is installed an air pump, the air inlet port of the air pump is fixedly connected with the suction head respectively through four hoses, on the base are fixedly connected a feeding mechanism and a painting mechanism, the feeding mechanism and the painting mechanism are distributed in a ring shape with the rotating rod as the center on the outside of the connecting disc, and the feeding mechanism and the painting mechanism are spaced at ninety degrees intervals.
[0008] As a further description of the above technical solution: The feeding mechanism includes a bracket, a horizontal cylinder, a pushing cylinder and a sliding cover. The bottom of the bracket is fixedly connected to the base, the top of the bracket is fixedly connected to the bottom of the horizontal cylinder, the pushing cylinder is horizontally and fixedly installed inside the horizontal cylinder, the other end of the horizontal cylinder corresponds and cooperates with the suction head, and the bottom of the sliding cover is also installed on the top of the horizontal cylinder.
[0009] As a further description of the above technical solution: The painting mechanism includes a servo motor, a transmission rod, a brush disc and a vertical frame. The servo motor is fixedly connected to the top of the base through the vertical frame, the output end of the servo motor is fixedly connected with the transmission rod through a coupling, and the other end of the transmission rod is fixedly connected with the brush disc.
[0010] As a further description of the above technical solution: The buffer member includes a connecting block, two guide rods and a spring. One side of the connecting block is fixedly connected with the movable end of the driving cylinder, one end of each of the two guide rods penetrates to the other side of the connecting block and is slidably connected thereto, the ends of the two guide rods away from the driving cylinder are fixedly connected with the suction head, the spring is sleeved on the outside of the guide rod, one end of the spring is fixedly connected with the suction head, and the other end of the spring is fixedly connected with the connecting block.
[0011] As a further description of the above technical solution: An annular gasket is provided at the end of the suction head away from the driving cylinder.
[0012] As a further description of the above technical solution: A receiving cylinder is fixedly installed on the top of the base, and the receiving cylinder and the bracket are symmetrically arranged with the axis of the connecting disc as the center.
[0013] Compared with the prior art, the advantages of the present utility model are:
[0014] This solution realizes continuous cyclic operation through the separation design of four adsorption heads that can operate in a sustainable cycle, in combination with a feeding mechanism and a painting mechanism, enabling synchronous operation of feeding, painting, and discharging, greatly improving the operation efficiency and reducing the time waste caused by loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a front sectional structural schematic diagram of the present utility model;
[0016] Figure 2 is Figure 1 an enlarged schematic diagram of the structure of part A in
[0017] Figure 3 is a top sectional structural schematic diagram of the present utility model;
[0018] Figure 4 is Figure 3 an enlarged schematic diagram of the structure of part B in
[0019] Description of the reference numerals in the drawings:
[0020] 1. Base; 2. Positioning seat; 3. Driving motor; 4. Rotating rod; 5. Connecting disk; 6. Driving cylinder; 7. Buffer member; 71. Connecting block; 72. Guide rod; 73. Spring; 8. Adsorption head; 81. Annular gasket; 9. Feeding mechanism; 91. Bracket; 92. Horizontal cylinder; 93. Pushing cylinder; 94. Sliding cover; 10. Painting mechanism; 101. Servo motor; 102. Transmission rod; 103. Brush disk; 104. Vertical frame; 11. Material receiving cylinder; 12. Air pump. SPECIFIC EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0022] Please refer to Figures 1-4, in the present utility model, an inductor gluing machine includes a base 1. A positioning seat 2 is fixedly installed on the top of the base 1. A driving motor 3 is installed inside the positioning seat 2. The output end of the driving motor 3 is fixedly connected to a rotating rod 4 through a coupling. The top end of the rotating rod 4 penetrates to the top of the positioning seat 2 and is rotatably connected thereto. The top end of the rotating rod 4 is fixedly connected to a connecting disk 5. Four equally spaced driving cylinders 6 are fixedly connected to the outside of the connecting disk 5. A buffer member 7 is fixedly installed at the movable end of the driving cylinder 6. The other end of the buffer member 7 is fixedly connected to a suction head 8. An air pump 12 is installed on the top of the connecting disk 5. The intake port of the air pump 12 is fixedly connected to the suction head 8 through four hoses respectively. A feeding mechanism 9 and a coating mechanism 10 are fixedly connected to the base 1. The feeding mechanism 9 and the coating mechanism 10 are annularly distributed outside the connecting disk 5 with the rotating rod 4 as the center, and the feeding mechanism 9 and the coating mechanism 10 are spaced at 90 degrees intervals.
[0023] In the present utility model, by horizontally arranging inductor elements inside the feeding mechanism 9, starting the driving motor 3 to drive the rotating rod 4 and the connecting disk 5 to rotate, calibrating the positions of the four suction heads 8, making the right suction head 8 align with the discharge port of the feeding mechanism 9, and the front suction head 8 align with the coating mechanism 10. Then start the right driving cylinder 6 to drive the suction head 8 to contact the surface of the inductor element inside the discharge port of the feeding mechanism 9, and maintain a certain pressure through the buffer member 7. Then start the air pump 12 to generate negative pressure through the hose for the suction head 8 to adsorb the contacted inductor element to achieve material taking. Then start the driving cylinder 6 to drive the suction head 8 to retract. Then start the driving motor 3 to drive the connecting disk 5 to rotate 90 degrees, so that the suction head 8 with the inductor element moves to the coating mechanism 10. Then start the coating mechanism 10 to brush glue on the surface of the inductor element. At the same time, a new suction head 8 at the corresponding position of the feeding mechanism 9 moves here and synchronously performs the feeding operation. Then continue to start the driving motor 3 to drive the connecting disk 5 to rotate 90 degrees again, so that the newly fed inductor element is replenished and moved to the coating mechanism 10 for continuous brushing. The rear suction head 8 is replenished to the position of the feeding mechanism 9. And the suction head 8 with the inductor element with glue coating completed moves to the symmetrical position of the feeding mechanism 9 at this time. At this time, the adsorption force of this suction head 8 is disconnected, so that the inductor element with glue coating completed automatically falls to achieve discharging. While discharging, the feeding and brushing operations of the first two workstations can be carried out synchronously and efficiently, thus realizing the advantages that the device has synchronous operation of feeding and discharging without interference, effectively improving the operation rate and reducing the time consumption of feeding and discharging, and solving the problems in the prior art that after the inductor element is coated with glue, manual or independent additional mechanisms are required for discharging, resulting in a large amount of time wasted during feeding and discharging, reducing the coating efficiency, being difficult to carry out synchronous feeding and discharging, and having low operation efficiency.
[0024] Please refer to Figure 1 and Figure 3, wherein: the feeding mechanism 9 includes a bracket 91, a horizontal cylinder 92, a pushing cylinder 93 and a sliding cover 94. The bottom of the bracket 91 is fixedly connected to the base 1, the top of the bracket 91 is fixedly connected to the bottom of the horizontal cylinder 92, the pushing cylinder 93 is horizontally and fixedly installed inside the horizontal cylinder 92, the other end of the horizontal cylinder 92 corresponds and cooperates with the suction head 8, and the bottom of the sliding cover 94 is also installed on the top of the horizontal cylinder 92.
[0025] In the present utility model, by starting the pushing cylinder 93 to horizontally push the inductance elements stacked horizontally along the inside of the horizontal cylinder 92, continuous and stable feeding is achieved, and the horizontal cylinder 92 can be conveniently opened through the sliding cover 94 for feeding.
[0026] Please refer to Figure 4 , wherein: the painting mechanism 10 includes a servo motor 101, a transmission rod 102, a brush disc 103 and a vertical frame 104. The servo motor 101 is fixedly connected to the top of the base 1 through the vertical frame 104, the output end of the servo motor 101 is fixedly connected to the transmission rod 102 through a coupling, and the other end of the transmission rod 102 is fixedly connected to the brush disc 103.
[0027] In the present utility model, by starting the servo motor 101 to drive the transmission rod 102 to rotate, the brush disc 103 is driven to rotate for gluing the inductance elements.
[0028] Please refer to Figure 2 , wherein: the buffer member 7 includes a connection block 71, two guide rods 72 and a spring 73. One side of the connection block 71 is fixedly connected to the movable end of the driving cylinder 6. One ends of the two guide rods 72 penetrate to the other side of the connection block 71 and are slidably connected thereto. The ends of the two guide rods 72 away from the driving cylinder 6 are fixedly connected to the suction head 8. The spring 73 is sleeved outside the guide rod 72. One end of the spring 73 is fixedly connected to the suction head 8, and the other end of the spring 73 is fixedly connected to the connection block 71.
[0029] In the present utility model, when the suction head 8 contacts the inductance element, the two guide rods 72 are forced to slide along the inside of the connection block 71 and compress the spring 73, which not only ensures that the suction head 8 maintains contact pressure with the inductance element, but also protects the inductance element from being damaged by extrusion.
[0030] Please refer to Figure 2 , wherein: an annular washer 81 is provided at one end of the suction head 8 away from the driving cylinder 6.
[0031] In the present utility model, through the annular washer 81, the contact and adsorption between the suction head 8 and the inductance element are more stable, and at the same time, hard contact scratches are avoided to protect the inductance element.
[0032] Please refer toFigure 1 With Figure 3 , wherein: a receiving cylinder 11 is fixedly installed on the top of the base 1, and the receiving cylinder 11 and the bracket 91 are symmetrically arranged with the central axis of the connecting disk 5 as the axis.
[0033] In the present utility model, the dropped inductive components are collected through the receiving cylinder 11, which is convenient for discharging and collecting.
[0034] The above is only the preferred specific implementation manner of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improvement concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. Inductive glue applicator, including a base (1), characterized in that: A positioning seat (2) is fixedly installed at the top of the base (1). A driving motor (3) is installed inside the positioning seat (2). The output end of the driving motor (3) is fixedly connected to a rotating rod (4) through a coupling. The top end of the rotating rod (4) penetrates through the top of the positioning seat (2) and is rotatably connected thereto. The top end of the rotating rod (4) is fixedly connected to a connecting disc (5). Four driving cylinders (6) arranged at equal intervals are fixedly connected to the outside of the connecting disc (5). A buffer member (7) is fixedly installed at the movable end of the driving cylinder (6). The other end of the buffer member (7) is fixedly connected to a suction head (8). An air pump (12) is installed on the top of the connecting disc (5). The air inlet port of the air pump (12) is fixedly connected to the suction head (8) through four hoses respectively. A feeding mechanism (9) and a painting mechanism (10) are fixedly connected to the base (1). The feeding mechanism (9) and the painting mechanism (10) are annularly distributed outside the connecting disc (5) with the rotating rod (4) as the center, and the feeding mechanism (9) and the painting mechanism (10) are spaced at 90 degrees intervals.
2. The inductive glue applicator according to claim 1, wherein: The feeding mechanism (9) includes a bracket (91), a horizontal cylinder (92), a pushing cylinder (93) and a sliding cover (94). The bottom of the bracket (91) is fixedly connected to the base (1). The top of the bracket (91) is fixedly connected to the bottom of the horizontal cylinder (92). The pushing cylinder (93) is horizontally and fixedly installed inside the horizontal cylinder (92). The other end of the horizontal cylinder (92) corresponds and cooperates with the suction head (8). The bottom of the sliding cover (94) is also installed on the top of the horizontal cylinder (92).
3. The inductive glue applicator according to claim 1, wherein: The painting mechanism (10) includes a servo motor (101), a transmission rod (102), a brush disc (103) and a vertical frame (104). The servo motor (101) is fixedly connected to the top of the base (1) through the vertical frame (104). The output end of the servo motor (101) is fixedly connected to the transmission rod (102) through a coupling. The other end of the transmission rod (102) is fixedly connected to the brush disc (103).
4. The inductive glue applicator according to claim 1, characterized in that: The buffer member (7) includes a connecting block (71), two guide rods (72) and a spring (73). One side of the connecting block (71) is fixedly connected to the movable end of the driving cylinder (6). One end of each of the two guide rods (72) penetrates through the other side of the connecting block (71) and is slidably connected thereto. The ends of the two guide rods (72) far from the driving cylinder (6) are fixedly connected to the suction head (8). The spring (73) is sleeved outside the guide rod (72). One end of the spring (73) is fixedly connected to the suction head (8), and the other end of the spring (73) is fixedly connected to the connecting block (71).
5. The inductive glue applicator according to claim 1, characterized in that: An annular gasket (81) is provided at the end of the suction head (8) far from the driving cylinder (6).
6. The inductive glue applicator according to claim 2, wherein: A receiving cylinder (11) is fixedly installed at the top of the base (1). The receiving cylinder (11) and the bracket (91) are symmetrically arranged with the central axis of the connecting disc (5) as the axis.