Vertical I-shaped wheel shaping and dust removing device

Abstract

The utility model relates to the technical field of steel cord spool recovery, in particular to a vertical spool shaping and dust removing device which comprises a machine table, a shaping component, a dust removing component and a clamping and rotating component, a roller path is arranged on the machine table and is fixed on the machine table in an inclined state that the first end is high and the second end is low, and the clamping and rotating component is arranged on the machine table. The I-shaped wheel can roll from the first end to the second end of the roller path by virtue of the gravity of the I-shaped wheel; a roller path with one high end and one low end is arranged on a machine table, a dust removal component and a shaping component are arranged to be close to / far away from a spool, and when the shaping component and the dust removal component are far away from the spool to the farthest distance, a channel allowing the spool to pass through in a rolling mode is formed above the roller path. The shaping component and the dust removal component do not interfere with rolling of the spool, so that the spool can directly roll to the next procedure of a production line by means of the gravity of the spool, the device can be connected into the production line, and the requirement for continuous production of the production line is met.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cord, in particular to the technology of reel recycling, and more specifically to a shaping and dust removal device for vertical reel recycling and reuse. Background Art

[0002] A reel is a tool used for winding metal wires or steel wire ropes. The reels for winding steel wires generally use a steel plate structure and can be reused multiple times under normal use conditions. Since the winding strength of the steel cord is relatively high during the wire winding process and there may be bumps during transportation, etc., the reel may be deformed. Therefore, before recycling and reusing the wire winding reel, it needs to be shaped to meet the usage standards.

[0003] The existing end cap shaping and overall dust removal device for steel cord wire winding reels is a one-to-one working mode of manual equipment and cannot be connected to the recycling production line of steel cord wire winding reels. Since such reels are consumable reels and the demand in steel cord and tire factories is huge, relying on the original reel shaping and dust removal methods, the labor intensity of workers is high and the efficiency is low, which cannot meet the demand. Summary of the Utility Model

[0004] In view of the technical problems existing in the prior art, the first aspect of the utility model provides a vertical reel shaping and dust removal device, which includes a machine table, a shaping component installed on the machine table for shaping the reel, and a dust removal component for dust removal of the reel;

[0005] A clamping and rotating component, connected to the machine table, is configured to be able to clamp the reel from both ends of the central hole of the reel and drive the reel to rotate;

[0006] Wherein, a raceway is provided on the machine table, and the raceway is fixed on the machine table in an inclined state with the first end higher than the second end, so that the reel can roll from the first end of the raceway to the second end by its own gravity;

[0007] The shaping component is connected with a first cylinder, and the shaping component can be driven to approach / away from the reel through the first cylinder;

[0008] The dust removal component is connected with a second cylinder, and the dust removal component can be driven to approach / away from the reel through the second cylinder;

[0009] The shaping component and the dust removal component are configured such that when the shaping component and the dust removal component are away from the reel to the farthest distance, a channel for the reel to roll through is formed above the raceway.

[0010] Preferably, the inclination angle between the raceway and the horizontal plane is 3 - 5°.

[0011] Preferably, the shaping component is installed directly above the clamping and rotating component, and the shaping component approaches / separates from the bobbin along the radial direction of the bobbin.

[0012] Preferably, a first bracket is provided on the machine table, and the fixed end of the first cylinder is installed on the first bracket.

[0013] Preferably, the dust removal component is located on one side of the shaping component, and the dust removal component approaches / separates from the bobbin along the radial direction of the bobbin.

[0014] Preferably, a second bracket with an inclination direction parallel to the moving direction of the dust removal component is provided on the machine table, and the fixed end of the second cylinder is installed on the second bracket.

[0015] Preferably, an avoidance opening for avoiding the dust removal component is formed on the first bracket.

[0016] Preferably, the clamping and rotating component includes a tightening component and a rotating component arranged coaxially, and the tightening component and the rotating component are respectively located on both sides of the raceway, so that the tightening component and the rotating component can abut against both ends of the central hole of the bobbin, and the rotating component drives the bobbin to rotate.

[0017] Preferably, baffles are provided on both sides in the length direction of the raceway, so that the bobbin is restricted to roll along the length direction of the baffle.

[0018] Preferably, a guiding plate is provided on the side of the first end of the raceway away from the tightening component, so that the bobbin in a rolling state is guided by the guiding plate to move toward the side close to the tightening component.

[0019] Compared with the prior art, the remarkable advantages of the vertical bobbin shaping and dust removal device proposed by the present utility model are as follows:

[0020] By providing a raceway with one end high and one end low on the machine table, and setting the dust removal component and the shaping component to be able to approach / separate from the bobbin, and when the shaping component and the dust removal component are separated from the bobbin to the farthest distance, a passage for the bobbin to roll through is formed above the raceway, and the shaping component and the dust removal component will not interfere with the rolling of the bobbin, so that the bobbin can directly roll to the next process of the production line by relying on its own gravity, so that the device can be connected to the production line to meet the continuous production requirements of the production line. Description of the Drawings

[0021] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in each figure may be denoted by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present utility model will be described by way of example and with reference to the accompanying drawings.

[0022] Figure 1 is a schematic structural view of the vertical spool shaping and dust removal device shown in the present utility model.

[0023] Figure 2 is a schematic view of the opening position of the avoidance port in the vertical spool shaping and dust removal device shown in the present utility model.

[0024] Figure 3 is a schematic structural view of the dust removal component in the vertical spool shaping and dust removal device shown in the present utility model.

[0025] Figure 4 is a schematic view of the installation position of the guide plate in the vertical spool shaping and dust removal device shown in the present utility model.

[0026] Figure 5 is a schematic structural view of the shaping component in the vertical spool shaping and dust removal device shown in the present utility model.

[0027] Figure 6 is a schematic view of the position distribution of the shaping wheels in the vertical spool shaping and dust removal device shown in the present utility model.

[0028] The definitions of the various markings in the figure are as follows:

[0029] 1, machine platform; 11, first bracket; 12, second bracket; 101, avoidance port; 2, shaping component; 21, power box; 22, control arm; 23, shaping head; 231, shaping wheel; 3, dust removal component; 31, brush; 32, drive motor; 4, raceway; 41, baffle; 42, guide plate; 5, first cylinder; 6, second cylinder; 7, tightening component; 8, rotating component. Detailed Embodiments

[0030] For a better understanding of the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows.

[0031] Combined with Figures 1 to 6 As shown, the vertical spool shaping and dust removal device according to an embodiment of the present utility model includes a machine platform 1, a shaping component 2, a dust removal component 3, and a clamping and rotating component. The shaping component 2, the dust removal component 3, and the clamping and rotating component are all installed on the machine platform 1.

[0032] Among them, a roller 4 is provided on the machine 1, and the roller 4 is fixed on the machine 1 in an inclined state with the first end higher than the second end. The I-shaped wheel can roll from the first end to the second end of the roller 4 by relying on its own gravity, so that the first end of the roller 4 can be connected to the incoming direction of the production line, and the second end of the roller 4 can be connected to the feeding direction of the production line, thereby meeting the continuous production needs of the production line.

[0033] The shaping component 2 is connected to a first cylinder 5, which can drive the shaping component 2 to move closer to / away from the I-shaped wheel. The dust removal component 3 is connected to a second cylinder 6, which can drive the dust removal component 3 to move closer to / away from the I-shaped wheel.

[0034] Therefore, when the I-shaped wheel enters the raceway 4 from the material feeding direction of the production line and rolls to the clamping rotating component, the clamping rotating component is clamped and fixed by the two ends of the center hole of the I-shaped wheel and drives it to rotate. Then, the first cylinder 5 drives the shaping component 2 to approach the I-shaped wheel to shape the rim of the I-shaped wheel. At the same time, the second cylinder 6 drives the dust removal component 3 to approach the I-shaped wheel to clean the dust on the surface of the I-shaped wheel.

[0035] Furthermore, after the shaping and cleaning of the I-shaped wheel are completed, the shaping component 2 and the dust removal component 3 are driven away from the I-shaped wheel by the cylinder. When the shaping component 2 and the dust removal component 3 are away from the I-shaped wheel to the farthest distance, a channel for the I-shaped wheel to roll through is formed above the raceway 4, and the clamping rotating component releases the I-shaped wheel. The I-shaped wheel rolls along the raceway 4 to the second end under its own gravity. The shaping component 2 and the dust removal component 3 will not interfere with the rolling of the I-shaped wheel, so that the I-shaped wheel can directly roll to the next process of the production line under its own gravity.

[0036] In an optional embodiment, the inclination angle between the roller 4 and the horizontal plane is 3-5°. If the inclination angle is too large, the I-shaped wheel will roll too fast, which may easily cause impact damage. If the inclination angle is too small, the I-shaped wheel will roll too slowly, which cannot meet the high-speed production requirements of the production line. Therefore, the preferred inclination angle between the roller 4 and the horizontal plane is 4°, which ensures the production speed while avoiding impact damage caused by excessive speed.

[0037] Combination Figure 1 As shown, the dust removing component 3 and the shaping component 2 are both located above the raceway 4, and the shaping component 2 is installed directly above the clamping rotating component, the shaping component 2 is arranged to approach / move away from the I-shaped wheel in the radial direction of the I-shaped wheel, the dust removing component 3 is located on one side of the shaping component 2, and the dust removing component 3 is arranged to approach / move away from the I-shaped wheel in the radial direction of the I-shaped wheel. At this time, the dust removing component 3 is arranged on one side of the shaping component 2 in an inclined posture, and when the dust removing component 3 and the shaping component 2 are close to the I-shaped wheel, no interference occurs, so that the dust removal of the dust removing component 3 and the shaping of the shaping component 2 can be carried out simultaneously.

[0038] In a specific embodiment, a first bracket 11 is provided on the machine 1, and the fixed end of the first cylinder 5 for driving the shaping component 2 to move is installed on the first bracket 11. A second bracket 12 is provided on the machine 1, and the inclined direction is parallel to the moving direction of the dust removal component 3, and the fixed end of the second cylinder 6 for driving the dust removal component 3 to move is installed on the second bracket 12.

[0039] Furthermore, the first bracket 11 is provided with an avoidance opening 101 for avoiding the dust removal component 3, so as to prevent the first bracket 11 from interfering with the operation of the dust removal component 3, and enable the dust removal component 3 to pass through the avoidance opening 101 and approach the I-shaped wheel being shaped.

[0040] In a specific embodiment, the shaping component 2 includes a control arm 22 driven by a power box 21 and capable of adjusting an angle. The bottom end of the control arm 22 is provided with two shaping heads 23 for shaping the rim of the I-shaped wheel. The position of the shaping head 23 is adjusted by the control arm 22, and the shaping head 23 applies pressure to the rim of the I-shaped wheel to shape it.

[0041] Furthermore, the shaping head 23 is composed of a group of shaping wheels 231 that can be clamped on both sides of the wheel rim. The shaping wheels 231 are used to apply pressure to both sides of the wheel rim to shape it.

[0042] In a specific embodiment, the dust removal component 3 includes a brush 31 driven by a driving motor 32, and the brush 31 rotates at a high speed to clean the surface of the I-shaped wheel.

[0043] Combination Figure 2 As shown, the clamping rotating component includes a coaxially arranged clamping component 7 and a rotating component 8, and the clamping component 7 and the rotating component 8 are respectively located on both sides of the raceway 4. When clamping the I-shaped wheel, the clamping component 7 extends to push the I-shaped wheel to one side of the rotating component 8 until the clamping component 7 and the rotating component 8 can press against both ends of the center hole of the I-shaped wheel, and then the I-shaped wheel is driven to rotate through the rotating component 8.

[0044] In a specific embodiment, the output end of the clamping component 7 is provided with a top shaft corresponding to the center hole, and the top shaft is inserted into the center hole so that the rotation center of the I-shaped wheel is coaxial with the rotation center of the rotating component 8. The output end of the rotating component 8 is provided with a top connection plate, and the contact area between the top connection plate and the I-shaped wheel is large. The friction force is used to drive the I-shaped wheel to rotate, and when the I-shaped wheel is loosened, the top shaft inserted into the center hole is withdrawn backward to the top of the raceway 4 along with the clamping component 7, and the top connection plate is not inserted into the center hole, so as to avoid interference with the rolling of the I-shaped wheel.

[0045] Combination Figure 4 As shown, baffles 41 are provided on both sides of the raceway 4 in the length direction, so that the I-shaped wheel is restricted to roll along the length direction of the baffles 41, thereby preventing the I-shaped wheel from falling along the side of the raceway 4 when rolling.

[0046] Since the abutting disc on the rotating component 8 cannot be telescopic and is directly arranged above the raceway 4 in order to contact the end face of the spool, interference will occur with the spool. When the jack shaft of the jacking component 7 exits, it is located outside the raceway 4.

[0047] In order to avoid interference of the abutting disc with the spool, further, a guide plate 42 is provided on one side of the first end of the raceway 4 away from the jacking component 7, so that the spool in a rolling state is guided by the guide plate 42 to move towards the side close to the jacking component 7.

[0048] Combined with the above embodiments, by arranging a raceway 4 with one end high and one end low on the machine table 1, and setting the dust removal component 3 and the shaping component 2 to be able to approach / away from the spool, and when the shaping component 2 and the dust removal component 3 are away from the spool to the farthest distance, a passage for the spool to roll through is formed above the raceway 4, and the shaping component 2 and the dust removal component 3 will not interfere with the rolling of the spool, enabling the spool to directly roll to the next process of the production line by relying on its own gravity, so that the raceway 4 can be connected to the production line to meet the requirements of continuous production of the production line.

[0049] Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to what is defined by the claims.

Claims

1. A vertical spool shaping and dust removal device, characterized in that It includes a machine platform (1), a shaping component (2) installed on the machine platform (1) for shaping an industrial bobbin, and a dust removal component (3) for removing dust from the industrial bobbin; A clamping and rotating component, connected to the machine platform (1), is configured to be able to clamp the industrial bobbin at both ends of the central hole of the industrial bobbin and drive the industrial bobbin to rotate; Wherein, a raceway (4) is provided on the machine platform (1), and the raceway (4) is fixed on the machine platform (1) in an inclined state with the first end higher and the second end lower, so that the industrial bobbin can roll from the first end to the second end of the raceway (4) by its own gravity; A first cylinder (5) is connected to the shaping component (2), and the shaping component (2) can be driven to approach / away from the industrial bobbin through the first cylinder (5); A second cylinder (6) is connected to the dust removal component (3), and the dust removal component (3) can be driven to approach / away from the industrial bobbin through the second cylinder (6); The shaping component (2) and the dust removal component (3) are configured such that when the shaping component (2) and the dust removal component (3) are at the farthest distance from the industrial bobbin, a passage for the industrial bobbin to roll through is formed above the raceway (4).

2. The vertical spool shaping and dust removal device according to claim 1, wherein The inclination angle of the raceway (4) with the horizontal plane is 3 - 5°.

3. The vertical spool shaping and dust removal device according to claim 1, characterized in that, The shaping component (2) is installed directly above the clamping and rotating component, and the shaping component (2) approaches / away from the industrial bobbin along the radial direction of the industrial bobbin.

4. The vertical spool shaping and dust removal device according to claim 1, characterized in that, A first support (11) is provided on the machine platform (1), and the fixed end of the first cylinder (5) is installed on the first support (11).

5. The vertical spool shaping and dust removal device according to claim 1, characterized in that, The dust removal component (3) is located on one side of the shaping component (2), and the dust removal component (3) approaches / away from the industrial bobbin along the radial direction of the industrial bobbin.

6. The vertical spool shaping and dust removal device according to claim 1, characterized in that, A second support (12) with an inclination direction parallel to the moving direction of the dust removal component (3) is provided on the machine platform (1), and the fixed end of the second cylinder (6) is installed on the second support (12).

7. The vertical spool shaping and dust removal device according to claim 4, characterized in that, An avoidance opening (101) for avoiding the dust removal component (3) is formed on the first support (11).

8. The vertical spool shaping and dust removal device according to claim 1, characterized in that, The clamping and rotating component includes an axially arranged tightening component (7) and a rotating component (8), and the tightening component (7) and the rotating component (8) are respectively located on both sides of the raceway (4), so that the tightening component (7) and the rotating component (8) can abut against both ends of the central hole of the industrial bobbin, and the rotating component (8) drives the industrial bobbin to rotate.

9. The vertical spool shaping and dust removal device according to claim 1, characterized in that, Baffles (41) are provided on both sides in the length direction of the raceway (4) to limit the industrial bobbin to roll along the length direction of the baffles (41).

10. The vertical spool shaping and dust removal device according to claim 8, characterized in that, A guiding plate (42) is provided on the side of the first end of the raceway (4) away from the tightening component (7) to guide the rolling industrial bobbin to move towards the side closer to the tightening component (7).

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