Roll-in type leveling equipment for outer mesh of container barrel

Through the combination of guide rollers and temperature regulating plates, the problem of position offset in the outer mesh of the container barrel during the leveling process is solved, efficient leveling and cooling is achieved, and the plastic surgery effect is improved.

CN223113874UActive Publication Date: 2025-07-18JIANGSU SHANGYUAN CONTAINER MFG CO LTD
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Patent Information

Application Number
CN202422180247.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-18
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the leveling process of the outer mesh of the container barrel, the offset of the feed position causes the side wall of the material to collide with the frame, affecting the leveling effect.

Method used

The guide mechanism is adopted that combines the guide roller with the temperature regulating plate, and the position of the guide roller is adjusted through the threaded rod to eliminate stress and use the heating pipe to eliminate stress, and combine the cooling roller and the fan soot blowing plate to increase the cooling speed.

Benefits of technology

The position calibration of the outer mesh is achieved, which reduces offset and collision, improves the leveling effect and cooling speed, and ensures the shaping quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rolling type leveling device for an outer mesh of a containing barrel, and relates to the technical field of containing barrel processing, the rolling type leveling device comprises an operation table, the top of the operation table is fixedly connected with a reinforcing plate, and one side of the reinforcing plate is provided with a guide mechanism. The use position of the first guide roller can be changed, the first guide roller is in lap joint with the side wall of the outer mesh, the placing position of the outer mesh can be limited, the second guide roller can assist in movable feeding of the outer mesh, then position deviation and collision during feeding of the outer mesh are reduced, and the temperature in the temperature adjusting plate can be detected through the temperature sensor. The heating pipe and the temperature adjusting plate are used for heating the outer mesh, partial stress in the outer mesh can be eliminated, then the subsequent shaping effect of the outer mesh is improved, air flow around the outer mesh can be accelerated through the draught fan and the soot blowing plate, dust residues on the surface of the outer mesh are reduced, and the cooling speed of the outer mesh is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of container barrel processing, in particular to a roll-type leveling device for the outer net sheet of a container barrel. Background Art

[0002] The outer net sheet of a container barrel generally refers to the metal frame part outside a medium bulk container (IBC ton barrel). This part is welded and formed by hot-dip galvanized steel pipes and is the key to the structural stability and load-bearing capacity of the ton barrel. The outer net sheet of the container barrel is widely used in the fields of liquid product transportation and storage in industries such as chemical industry, food, and medicine.

[0003] For example, Chinese Patent CN220547477U discloses a sheet leveling device, which includes an equipment platform. A mounting frame is fixedly connected to the outer surface of the right side of the equipment platform. A first motor is fixedly connected to the upper surface of the mounting frame. The output end of the first motor is fixedly connected to a first lead screw. A first sliding seat is threadedly connected to the outer surface of the first lead screw. A second connecting block is fixedly connected to the outer surface of the left side of the first sliding seat. Notches for the second connecting block to slide are opened on both the left side of the mounting frame and the right side of the equipment platform. A bottom movable plate is fixedly connected to the outer surface of the left side of the second connecting block.

[0004] In the above patent, although the problem of low sheet leveling efficiency is solved by the sliding connection of the square groove and the rotating roller control box, when the feeding position is offset during material leveling, during the leveling process, the material moves with the pressure roller, and the offset degree will gradually increase, resulting in the collision between the side wall of the material and the frame, interfering with the subsequent leveling. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problem existing in the prior art that when the feeding position is offset during material leveling, during the shaping process, the material moves with the pressure roller, and the offset degree will gradually increase, resulting in the collision between the side wall of the material and the frame, interfering with the subsequent leveling, and to propose a roll-type leveling device for the outer net sheet of a container barrel.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A roll pressing and leveling device for the outer net piece of a container drum, comprising an operation table, a reinforcing plate is fixedly connected to the top of the operation table, a guiding mechanism is arranged on one side of the reinforcing plate, the guiding mechanism includes a first guiding roller, a temperature regulating plate and a second guiding roller, a connecting frame is rotatably connected to the top of the first guiding roller, a backing plate is slidably connected to one side of the connecting frame, the bottom of the backing plate is snap-connected to the operation table, the connecting frame is threadedly connected with a threaded rod, one end of the threaded rod is rotatably connected with a fixing block, the fixing block is fitted into the backing plate, the top of the backing plate is fixedly connected to the temperature regulating plate, a heating pipe is fitted inside the temperature regulating plate, a temperature sensor is fixedly connected to one side of the temperature regulating plate, and a mounting frame is fixedly connected to one side of the backing plate, and one side of the mounting frame is rotatably connected to the second guiding roller.

[0007] Preferably, a pulley assembly is installed on one side of the reinforcing plate, one of the pulleys of the pulley assembly is fixedly connected to the output shaft of a driving motor, and a fixing frame is fixedly connected to one side of the driving motor, and the bottom of the fixing frame is fixedly connected to the operation table.

[0008] Preferably, another pulley of the pulley assembly is fixedly connected to a first pressing roller, a gear is installed at one end of the first pressing roller, and another gear meshes with the bottom of the gear.

[0009] Preferably, a second pressing roller is fixedly connected to one side of one of the gears, and both the second pressing roller and the gear are rotatably connected to the operation table.

[0010] Preferably, an auxiliary frame is fixedly connected to the top of the operation table, a cooling roller is rotatably connected to one side of the auxiliary frame, a cooling cavity is formed inside the cooling roller, and a blower is fixedly connected to the top of the auxiliary frame.

[0011] Preferably, the blower is fixedly communicated with a dust blowing plate at the bottom, the top of the dust blowing plate is fixedly connected to the inner wall of the auxiliary frame, and a plurality of through holes are formed on one side of the auxiliary frame.

[0012] Preferably, a first water tank is fixedly connected to the top of the operation table, a connecting pipe is fixedly communicated with one side of the first water tank, the other end of the connecting pipe is fixedly communicated with a second water tank, and the bottom of the second water tank is fixedly connected to the operation table.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are as follows:

[0014] 1. In the present utility model, the connecting frame is rotatably connected to the backing plate, and the connecting frame is rotatably connected to the first guiding roller. When the threaded rod is rotated, the use position of the first guiding roller can be changed. By using the first guiding roller to lap with the side wall of the outer mesh sheet, the placing position of the outer mesh sheet can be limited, achieving position calibration. The second guiding roller can assist in the movement and feeding of the outer mesh sheet, thereby reducing the position deviation and collision during the feeding of the outer mesh sheet. The temperature inside the temperature regulating plate can be detected by the temperature sensor, and the outer mesh sheet can be heated by the heating tube and the temperature regulating plate, which can eliminate part of the stress inside the outer mesh sheet, thereby improving the subsequent shaping effect of the outer mesh sheet.

[0015] 2. In the present utility model, the bottoms of the first water tank and the second water tank are both fixedly connected to the operating table, and the first water tank and the second water tank are connected through a connecting pipe. The first water tank and the second water tank can be used to assist in dissipating heat from the bottom of the outer mesh sheet. The cooling roller rotates on the top of the outer mesh sheet to assist in dissipating heat from the top of the outer mesh sheet. The air flow around the outer mesh sheet can be accelerated by the fan and the dust blowing plate, reducing the residue of dust on the surface of the outer mesh sheet and increasing the cooling speed of the outer mesh sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic three-dimensional structure diagram of a roll flattening device for the outer mesh sheet of a shipping drum proposed by the present utility model;

[0017] Figure 2 is a schematic structure diagram of a pulley assembly of a roll flattening device for the outer mesh sheet of a shipping drum proposed by the present utility model;

[0018] Figure 3 is a schematic installation diagram of a temperature sensor structure of a roll flattening device for the outer mesh sheet of a shipping drum proposed by the present utility model;

[0019] Figure 4 is a schematic connection diagram of the first water tank and the connecting pipe structure of a roll flattening device for the outer mesh sheet of a shipping drum proposed by the present utility model.

[0020] Legend Explanation: 1. Driving motor; 2. Cooling roller; 3. Operating table; 4. Backing plate; 5. First guiding roller; 6. Temperature regulating plate; 7. Reinforcing plate; 8. First pressing roller; 9. Second pressing roller; 10. Gear; 11. Second guiding roller; 12. Heating tube; 13. Connecting frame; 14. Pulley assembly; 15. Mounting frame; 16. Threaded rod; 17. Fixed block; 18. Temperature sensor; 19. Fan; 20. Dust blowing plate; 21. First water tank; 22. Connecting pipe; 23. Second water tank; 24. Auxiliary frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0023] Example 1: Refer to Figures 1 - 4 As shown in the figure: A roll-type leveling device for the outer mesh of a container drum includes an operating table 3. A reinforcing plate 7 is fixedly connected to the top of the operating table 3. A guiding mechanism is arranged on one side of the reinforcing plate 7. The guiding mechanism includes a first guiding roller 5, a temperature regulating plate 6, and a second guiding roller 11. The top of the first guiding roller 5 is rotatably connected to a connecting frame 13. A cushion plate 4 is slidably connected to one side of the connecting frame 13. The bottom of the cushion plate 4 is snap-connected to the operating table 3. The connecting frame 13 is threadedly connected to a threaded rod 16. One end of the threaded rod 16 is rotatably connected to a fixing block 17. The fixing block 17 is embedded in the cushion plate 4. The top of the cushion plate 4 is fixedly connected to the temperature regulating plate 6. A heating tube 12 is embedded in the temperature regulating plate 6. A temperature sensor 18 is fixedly connected to one side of the temperature regulating plate 6. And an installation frame 15 is fixedly connected to one side of the cushion plate 4. One side of the installation frame 15 is rotatably connected to the second guiding roller 11.

[0024] A pulley assembly 14 is installed on one side of the reinforcing plate 7. One of the pulleys of the pulley assembly 14 is fixedly connected to the output shaft of a driving motor 1. A fixing frame is fixedly connected to one side of the driving motor 1. The bottom of the fixing frame is fixedly connected to the operating table 3. Another pulley of the pulley assembly 14 is fixedly connected to a first pressing roller 8. A gear 10 is installed at one end of the first pressing roller 8. Another gear 10 meshes with the bottom of the gear 10. One of the gears 10 is fixedly connected to a second pressing roller 9. Both the second pressing roller 9 and the gear 10 are rotatably connected to the operating table 3.

[0025] The reinforcing plate 7 can be used to support one side of the pulley assembly 14. The pulley assembly 14 includes a belt body and two pulleys. By connecting the pulley assembly 14 to the driving motor 1 and the first pressing roller 8 respectively, the rotation of the first pressing roller 8 can be realized. The gears 10 on the first pressing roller 8 and the second pressing roller 9 are meshed, so that the synchronous rotation of the first pressing roller 8 and the second pressing roller 9 can be realized, and the leveling of the outer mesh can be realized. The backing plate 4 can be used to support the bottom of the temperature regulating plate 6, and can also guide the connecting frame 13 when the connecting frame 13 moves, improving the stability of the connecting frame 13 when it moves. Through the rotational connection between the threaded rod 16 and the fixed block 17, the fixed block 17 can be used to support one end of the threaded rod 16. By rotating the threaded rod 16, the position of the connecting frame 13 can be adjusted, thereby changing the use positions of the plurality of first guide rollers 5 and adjusting the distance between the two groups of first guide rollers 5. The first guide rollers 5 are used to limit both sides of the outer mesh, so as to reduce the offset of the outer mesh during placement and movement, avoid the collision of the outer mesh, and ensure the leveling effect of the outer mesh. The temperature sensor 18 can detect the temperature change inside the temperature regulating plate 6, so as to facilitate adjusting the heating temperature of the heating tube 12 by using an external control device. By heating the temperature regulating plate 6 through the heating tube 12, part of the stress inside the outer mesh can be eliminated by heating, reducing the workload of the first pressing roller 8 and the second pressing roller 9.

[0026] Example Two: As Figures 1 - 4 shown, an auxiliary frame 24 is fixedly connected to the top of the operating table 3. A cooling roller 2 is rotatably connected to one side of the auxiliary frame 24. A cooling cavity is formed inside the cooling roller 2. And a blower 19 is fixedly connected to the top of the auxiliary frame 24. The bottom of the blower 19 is fixedly communicated with a dust blowing plate 20. The top of the dust blowing plate 20 is fixedly connected to the inner wall of the auxiliary frame 24. And a plurality of through holes are formed in one side of the auxiliary frame 24. A first water tank 21 is fixedly connected to the top of the operating table 3. A connecting pipe 22 is fixedly communicated with one side of the first water tank 21. The other end of the connecting pipe 22 is fixedly communicated with a second water tank 23. The bottom of the second water tank 23 is fixedly connected to the operating table 3.

[0027] The cooling cavity inside the cooling roller 2 can be used to hold the coolant. The surface of the cooling roller 2 is cooled through the coolant, and then heat conduction is realized through the contact between the cooling roller 2 and the outer mesh to assist the outer mesh in dissipating heat. The auxiliary frame 24 can be used to support the installation and use of the cooling roller 2 and the blower 19. Through the connection between the blower 19 and the dust blowing plate 20, the stable supply of air inside the dust blowing plate 20 can be ensured, so that the air flow above the first water tank 21 can be accelerated, improving the cooling effect on the surface of the outer mesh. The connecting pipe 22 connects the first water tank 21 and the second water tank 23, and the circulation of the coolant between the first water tank 21 and the second water tank 23 can be realized.

[0028] Usage method and working principle of this device: First, pass one end of the outer net piece of the container to be leveled through the gap between the first pressing roller 8 and the second pressing roller 9, and lap the remaining outer net piece on the top of the temperature adjusting plate 6. Then, rotate the threaded rod 16 on one side of the connecting frame 13 to move the connecting frame 13 towards the side close to the temperature adjusting plate 6 until the outer ring surface of the first guiding roller 5 laps with the side wall of the outer net piece. At this time, adjust the temperature of the surface of the temperature adjusting plate 6 through the heating pipe 12, and improve the surface temperature of the outer net piece through heat conduction. Then, use the driving motor 1 to drive one of the belt wheels in the belt wheel assembly 14 to rotate, drive the two first pressing rollers 8 to rotate, and drive the second pressing roller 9 to rotate through the meshing between the symmetrically arranged gears 10 up and down. Level the outer net piece through the rotation of the first pressing roller 8 and the second pressing roller 9. During the leveling process, drive the outer net piece to move towards the side close to the cooling roller 2. When it moves above the second water tank 23, preliminarily cool the outer net piece. Then, the outer net piece contacts the rotating cooling roller 2. There is water in the cooling roller 2, which can cool the outer net piece again. When the outer net piece moves above the first water tank 21, the air discharged by the ash blowing plate 20 accelerates the air flow around the outer net piece, and while ensuring ash blowing, realizes the cooling of the outer net piece.

[0029] The above are only the preferred embodiments of the present invention, and are not limitations to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A roller leveling device for the outer mesh of a container barrel, comprising an operating table (3), and a reinforcing plate (7) fixedly connected to the top of the operating table (3), characterized in that: On one side of the reinforcing plate (7), a guiding mechanism is provided. The guiding mechanism includes a first guiding roller (5), a temperature regulating plate (6), and a second guiding roller (11). The top of the first guiding roller (5) is rotatably connected to a connecting frame (13). One side of the connecting frame (13) is slidably connected to a backing plate (4). The bottom of the backing plate (4) is snap-fitted to the operating table (3). The connecting frame (13) is threadedly connected to a threaded rod (16). One end of the threaded rod (16) is rotatably connected to a fixing block (17). The fixing block (17) is embedded in the backing plate (4). The top of the backing plate (4) is fixedly connected to the temperature regulating plate (6). A heating tube (12) is embedded in the temperature regulating plate (6). One side of the temperature regulating plate (6) is fixedly connected to a temperature sensor (18). And one side of the backing plate (4) is fixedly connected to a mounting bracket (15). One side of the mounting bracket (15) is rotatably connected to the second guiding roller (11).

2. The roll flattening device for the outer mesh of the container barrel according to claim 1, characterized in that: On one side of the reinforcing plate (7), a pulley assembly (14) is installed. One of the pulleys of the pulley assembly (14) is fixedly connected to the output shaft of a driving motor (1). One side of the driving motor (1) is fixedly connected to a fixing frame. The bottom of the fixing frame is fixedly connected to the operating table (3).

3. The roll flattening device for the outer net sheet of the container barrel according to claim 2, characterized in that: The other pulley of the pulley assembly (14) is fixedly connected to a first pressing roller (8). One end of the first pressing roller (8) is provided with a gear (10). The bottom of the gear (10) meshes with another gear (10).

4. The roll flattening device for the outer mesh of the container drum according to claim 3, characterized in that: One of the gears (10) is fixedly connected to a second pressing roller (9). Both the second pressing roller (9) and the gear (10) are rotatably connected to the operating table (3).

5. The roll flattening device for the outer mesh of the container barrel according to claim 1, characterized in that: On the top of the operating table (3), an auxiliary bracket (24) is fixedly connected. One side of the auxiliary bracket (24) is rotatably connected to a cooling roller (2). A cooling cavity is formed inside the cooling roller (2). And on the top of the auxiliary bracket (24), a blower (19) is fixedly connected.

6. The roll flattening device for the outer net sheet of the container barrel according to claim 5, wherein: The bottom of the blower (19) is fixedly communicated with a dust blowing plate (20). The top of the dust blowing plate (20) is fixedly connected to the inner wall of the auxiliary bracket (24). And a number of through holes are formed on one side of the auxiliary bracket (24).

7. The roll flattening device for the outer mesh of the container drum according to claim 1, wherein: On the top of the operating table (3), a first water tank (21) is fixedly connected. One side of the first water tank (21) is fixedly communicated with a connecting pipe (22). The other end of the connecting pipe (22) is fixedly communicated with a second water tank (23). The bottom of the second water tank (23) is fixedly connected to the operating table (3).

Citation Information

Patent Citations

  • Plate leveling equipment

    CN220547477U