Die for producing television shell
Through the design of the upper and lower die machine meshing transmission and lubrication system of hydraulic cylinder driven, the problem of low efficiency in the production of TV housing is solved, and efficient TV housing production is achieved.
Patent Information
- Application Number
- CN202422002596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing TV housing production molds are relatively low in high-speed production, and the stress distribution is uneven during stamping, which cannot meet the needs of efficient production.
The upper mold machine driven by hydraulic cylinder and the lower mold machine are driven by gear rack and rack, combined with lubrication system and dustproof design to achieve efficient coordinated movement of the upper and lower mold machines, shorten the stamping stroke, and improve production efficiency.
Through the coordination of the gear rack and rack meshing transmission and lubrication system, the stamping time is significantly reduced, the efficiency of TV housing production is improved, and the demand for high-speed production is met.
Smart Images

Figure CN223113941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of molds, in particular to a mold for producing a TV shell. Background Technique
[0002] With the continuous improvement of people's living standards, display devices such as TVs have gradually entered every household. In order to ensure the overall aesthetics of the TV and protect the internal components of the TV, a shell is often installed outside the TV. Nowadays, stamping molds are often used in the production of TV shells. Stamping is a common metal processing method used to process flat metal materials into workpieces of the required shape through stamping mechanical equipment.
[0003] After retrieval, the utility model patent with the publication number of CN217990668U discloses a stamping mold for a TV shell, which generally includes components such as a fixed mold, a movable mold and a spring. By setting a stamping buffer mechanism, the starting cylinder two drives the connecting plate and the buffer plate to move downward. The buffer plate first contacts the fixed mold, thereby squeezing the spring. The movable mold is clamped into the fixed mold to stamp the stamping material. In this way, it can have the advantages of buffering the impact force and improving the stamping quality. However, this patent limits that only the movable mold is moving while the fixed mold remains stationary, which may lead to uneven stress distribution during the stamping process, and the stamping speed and frequency are limited, resulting in low production efficiency and inability to meet the requirements of high-speed production. To solve this problem, the utility model provides a mold for producing a TV shell to overcome the problems of low production efficiency and inability to adapt to high-speed production in the prior art. Summary of the Utility Model
[0004] In order to overcome the disadvantages of low production efficiency and inability to adapt to high-speed production in the prior art, the purpose of the utility model is to provide a mold for producing a TV shell.
[0005] Technical Solution: A mold for producing a TV shell includes a base, sliding rods, fixing plates, hydraulic cylinders, upper mold machines, lower mold machines, sliding sleeves, upper racks, lower racks, support seats and gears. Sliding rods are fixedly connected to the upper sides of the four corners of the base. The upper ends of the sliding rods are fixedly connected to the fixing plates. A hydraulic cylinder is fixedly installed on the upper part of the fixing plate. The telescopic rod of the hydraulic cylinder faces downward. The telescopic rod of the hydraulic cylinder is fixedly connected to the upper mold machine. A lower mold machine is arranged on the upper part of the base. Sliding sleeves are fixedly connected to the four corners of the lower mold machine. The sliding sleeves are slidably connected to the sliding rods. Upper racks are fixedly connected to the front and rear sides of the upper mold machine. Lower racks are fixedly connected to the front and rear sides of the lower mold machine. Support seats are fixedly connected to the front and rear parts of the base. Gears are rotatably connected to the upper parts of the support seats. The gears are meshed with the upper racks and the lower racks at the same time.
[0006] Furthermore, the sliding sleeves are made of steel.
[0007] Furthermore, a lubricating layer is coated on the sliding rod.
[0008] Furthermore, it also includes a mounting bracket, an air pump, an air pipe, and a suction nozzle. The bottom of the base is fixedly connected with a mounting bracket, the upper part of the mounting bracket is fixedly installed with an air pump, both the left and right sides of the air pump are fixedly installed with air pipes, and the upper part of the air pipe is fixedly installed with a suction nozzle.
[0009] Furthermore, it also includes a lubricating oil tank. The front and rear parts of the fixing plate are both fixedly connected with lubricating oil tanks, and the oil dripping ports of the lubricating oil tanks face the gears.
[0010] Furthermore, it also includes a control valve, and a control valve is provided at the oil dripping port of the lubricating oil tank.
[0011] Furthermore, it also includes a dust-proof box. The upper part of the support base is fixedly connected with a dust-proof box, and the dust-proof box encloses the gear, the lower part of the upper rack, and the upper part of the lower rack.
[0012] Furthermore, grooves for the upper and lower racks to move up and down are provided on both the upper and lower sides of the dust-proof box.
[0013] Furthermore, a through hole is provided on the upper side of the dust-proof box, and the oil dripping port of the lubricating oil tank is inserted into the through hole.
[0014] Furthermore, it also includes a switch button and a pressing plate. The switch button is fixedly connected to the front side of the left part of the upper die machine and is used to control the opening and closing of the air pump. The pressing plate is fixedly connected to the lower side of the left part of the fixing plate.
[0015] The beneficial effects of the present utility model are as follows: The present utility model is provided with components such as an upper rack, a lower rack, and a gear. Through the action of the telescopic rod of the hydraulic cylinder, the upper die machine moves downward, and then the upper rack drives the lower die machine to move upward through meshing transmission, thereby completing the stamping task. This effectively shortens the stroke of the upper die machine reaching the lower die machine, reduces the time required for the stamping process, improves production efficiency, and enables the equipment to meet the requirements of high-speed production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 2 It is a cross-sectional view of components such as the switch button, the pressing plate, and the fixing plate of the present utility model.
[0018] Figure 3 It is a cross-sectional view of components such as the upper rack, the lower rack, and the dust-proof box of the present utility model.
[0019] Figure 4 It is a structural schematic diagram of components such as the air pump, the air pipe, and the suction nozzle of the present utility model.
[0020] In the above drawings: 1: base, 2: slide bar, 3: fixing plate, 4: hydraulic cylinder, 5: upper die machine, 6: lower die machine, 7: sliding sleeve, 8: upper rack, 9: lower rack, 10: support seat, 11: gear, 12: mounting bracket, 13: air pump, 14: air pipe, 15: suction nozzle, 16: lubricating oil tank, 17: control valve, 18: switch button, 19: pressing plate, 20: dust-proof box. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0022] A mold for producing a TV set shell, as Figures 1-4As shown in the figure, it includes a base 1, a sliding rod 2, a fixing plate 3, a hydraulic cylinder 4, an upper die machine 5, a lower die machine 6, a sliding sleeve 7, an upper rack 8, a lower rack 9, a support seat 10, a gear 11, a mounting frame 12, an air pump 13, an air pipe 14, a suction nozzle 15, a lubricating oil tank 16, a control valve 17, a switch button 18, a pressing plate 19 and a dust-proof box 20. On the upper sides of the four corners of the base 1, sliding rods 2 are fixedly connected. At the upper ends of the sliding rods 2, a fixing plate 3 is fixedly connected. On the upper part of the fixing plate 3, a hydraulic cylinder 4 is fixedly installed. The telescopic rod of the hydraulic cylinder 4 faces downward. The telescopic rod of the hydraulic cylinder 4 is fixedly connected to the upper die machine 5. A lower die machine 6 is arranged on the upper part of the base 1. The upper die machine 5 and the lower die machine 6 can cooperate with each other to complete the stamping and cutting tasks. At the four corners of the lower die machine 6, sliding sleeves 7 are fixedly connected. The sliding sleeves 7 are slidably connected to the sliding rods 2. The sliding sleeves 7 are made of steel, and the steel has high hardness and wear resistance, enabling the sliding sleeves 7 to withstand high-intensity and frequent movements without being easily damaged. At the same time, a lubricating layer is coated on the sliding rods 2, and the lubricating layer can play a buffering and protective role during the sliding process, reducing the wear between the surfaces and delaying the service life of the sliding sleeves 7. On the front and rear sides of the upper die machine 5, upper racks 8 are fixedly connected. On the front and rear sides of the lower die machine 6, lower racks 9 are fixedly connected. On the front and rear parts of the base 1, support seats 10 are fixedly connected. On the upper part of the support seats 10, a gear 11 is rotatably connected. The gear 11 meshes with both the upper rack 8 and the lower rack 9. On the upper part of the support seats 10, a dust-proof box 20 is fixedly connected. The dust-proof box 20 wraps the gear 11, the lower part of the upper rack 8 and the upper part of the lower rack 9. Grooves for the upper rack 8 and the lower rack 9 to move up and down are provided on both the upper and lower sides of the dust-proof box 20. The dust-proof box 20 can effectively prevent external substances such as dust, dirt, and debris from invading and avoid equipment damage. On the front and rear parts of the fixing plate 3, lubricating oil tanks 16 are fixedly connected. The oil-dropping ports of the lubricating oil tanks 16 face the gear 11, and a control valve 17 is provided at the oil-dropping ports of the lubricating oil tanks 16. The control valve 17 can control the flow rate of the lubricating oil. A through hole is provided on the upper side of the dust-proof box 20, and the oil-dropping ports of the lubricating oil tanks 16 are inserted into the through holes, ensuring the accuracy during the oil-dropping process, preventing the lubricating oil from dripping into the external environment, and keeping the working environment clean. At the bottom of the base 1, a mounting frame 12 is fixedly connected. On the upper part of the mounting frame 12, an air pump 13 is fixedly installed. On both the left and right sides of the air pump 13, air pipes 14 are fixedly installed. At the upper parts of the air pipes 14, suction nozzles 15 are fixedly installed. On the front side of the left part of the upper die machine 5, a switch button 18 is fixedly connected. The switch button 18 is used to control the opening and closing of the air pump 13. On the lower side of the left part of the fixing plate 3, a pressing plate 19 is fixedly connected. The pressing plate 19 can press the switch button 18.
[0023] Working principle: Place the flat metal material on the upper part of the lower die machine 6, and then start the hydraulic cylinder 4. The telescopic rod of the hydraulic cylinder 4 drives the upper die machine 5 to move downward. As a result, the upper rack 8 moves downward. The upper rack 8 drives the gear 11 to rotate through meshing transmission. The gear 11 drives the lower rack 9 to move upward through meshing transmission, and then drives the lower die machine 6 to move upward. Then, the upper die machine 5 is clamped into the lower die machine 6 to punch the stamping material. After punching, the upper die machine 5 cuts the stamping material. After cutting the stamping material into the corresponding shape, start the hydraulic cylinder 4 again. The telescopic rod of the hydraulic cylinder 4 drives the upper die machine 5 to move upward. At the same time, the upper rack 8 drives the lower die machine 6 to move downward through meshing transmission. Since the upper die machine 5 moves upward, the lower part of the pressing plate 19 presses the upper part of the switch button 18, and then the air pump 13 is started. The air pump 13 sucks air, and then the suction nozzle 15 sucks the cut waste to prevent the waste from being sucked when the manipulator sucks the finished product. Then, the manipulator sucks away the stamped finished product. The telescopic rod of the hydraulic cylinder 4 drives the upper die machine 5, and then the pressing plate 19 is separated from the switch button 18, and then the air pump 13 is closed. The air pump 13 no longer sucks air. Finally, the waste is taken away manually or by the manipulator to complete the stamping task.
[0024] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited by the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.
Claims
1. A mold for producing a TV set housing, comprising a base (1), a sliding rod (2) and a fixing plate (3). The upper sides of the four corners of the base (1) are fixedly connected with sliding rods (2), and the upper ends of the sliding rods (2) are fixedly connected with a fixing plate (3). It is characterized in that, It further includes a hydraulic cylinder (4), an upper die machine (5), a lower die machine (6), a sliding sleeve (7), an upper rack (8), a lower rack (9), a support base (10) and a gear (11). A hydraulic cylinder (4) is fixedly installed on the upper part of the fixing plate (3), the telescopic rod of the hydraulic cylinder (4) faces downward, and the telescopic rod of the hydraulic cylinder (4) is fixedly connected to the upper die machine (5). A lower die machine (6) is provided on the upper part of the base (1). Sliding sleeves (7) are fixedly connected to the four corners of the lower die machine (6), and the sliding sleeves (7) are slidably connected to the sliding rods (2). Upper racks (8) are fixedly connected to the front and rear sides of the upper die machine (5), lower racks (9) are fixedly connected to the front and rear sides of the lower die machine (6), support bases (10) are fixedly connected to the front and rear parts of the base (1), a gear (11) is rotatably connected to the upper part of the support base (10), and the gear (11) meshes with both the upper rack (8) and the lower rack (9).
2. The mold for producing a TV set shell according to claim 1, characterized in that, The sliding sleeve (7) is made of steel.
3. A mold for manufacturing a TV set housing according to claim 2, characterized in that, A lubricating layer is coated on the sliding rod (2).
4. The mold for producing a TV set shell according to claim 3, characterized in that, It further includes a mounting frame (12), an air pump (13), an air pipe (14) and a suction nozzle (15). The mounting frame (12) is fixedly connected to the bottom of the base (1), the air pump (13) is fixedly installed on the upper part of the mounting frame (12), air pipes (14) are fixedly installed on both the left and right sides of the air pump (13), and the suction nozzle (15) is fixedly installed on the upper part of the air pipe (14).
5. The mold for producing a TV set housing according to claim 4, characterized in that, It further includes a lubricating oil tank (16), and lubricating oil tanks (16) are fixedly connected to the front and rear parts of the fixing plate (3), and the oil dripping ports of the lubricating oil tanks (16) face the gear (11).
6. The mold for producing a TV set shell according to claim 5, characterized in that, It further includes a control valve (17), and the control valve (17) is provided at the oil dripping port of the lubricating oil tank (16).
7. A mold for producing a TV set shell according to claim 6, characterized in that, It further includes a dust-proof box (20), and the dust-proof box (20) is fixedly connected to the upper part of the support base (10), and the dust-proof box (20) wraps the gear (11), the lower part of the upper rack (8) and the upper part of the lower rack (9).
8. A mold for manufacturing a TV set housing according to claim 7, characterized in that, Grooves for the upper rack (8) and the lower rack (9) to move up and down are provided on both the upper and lower sides of the dust-proof box (20).
9. A mold for manufacturing a TV set housing according to claim 8, characterized in that, A through hole is provided on the upper side of the dust-proof box (20), and the oil dripping port of the lubricating oil tank (16) is inserted into the through hole.
10. The mold for producing a TV set shell according to claim 9, characterized in that, It further includes a switch button (18) and a pressing plate (19). The switch button (18) is fixedly connected to the front side of the left part of the upper die machine (5), and the switch button (18) is used to control the opening and closing of the air pump (13). The pressing plate (19) is fixedly connected to the lower side of the left part of the fixing plate (3).
Citation Information
Patent Citations
Stamping die for television shell
CN217990668U