Flat wire winding equipment for metal flat wire armoring processing

By designing a flat wire winding device with a limiting device and a transmission mechanism, the problem that existing equipment cannot limit the pipes of different models is solved, and the widespread application of the equipment and uniform winding of the flat wires is achieved.

CN223114076UActive Publication Date: 2025-07-18LANXI NAIHE METAL CO LTD
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Patent Information

Application Number
CN202422353628.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-18
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Existing flat wire winding equipment cannot limit the pipes of different models, resulting in a small scope of application.

Method used

A metal flat wire armor processing flat wire winding device including a limiting device, a cleaning device, a gear transmission mechanism, a flat wire screw fixing device and a screw transmission mechanism is designed. Different types of pipes are limited by the limiting device, and uniform winding of the flat wire is achieved by using the gear transmission mechanism and the screw transmission mechanism.

Benefits of technology

It realizes effective limit fixation for different types of pipes, improves the scope of application of flat wire winding equipment, and ensures that flat wire is evenly wound on the pipe.

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Abstract

The utility model belongs to the technical field of flat wire winding equipment, particularly relates to flat wire winding equipment for metal flat wire armoring processing, and aims to solve the problem that the application range is small due to the fact that existing flat wire winding equipment cannot limit and fix pipelines of different models, the following scheme is provided: the flat wire winding equipment comprises a base; the limiting device is arranged on the base, and the limiting device is used for limiting the pipeline on the fixed disc; the cleaning device is arranged on the limiting device; the gear transmission mechanism is arranged on the limiting device; the flat silk thread wheel fixing device is arranged on the gear transmission mechanism; the screw transmission mechanism is arranged on the base; the fixing device is arranged on the screw transmission mechanism; the flat filament winding device can limit and fix pipelines of different models, and therefore the application range of the flat filament winding device is widened.
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Description

Technical Field

[0001] This application relates to the technical field of flat wire winding equipment, and in particular to a flat wire winding equipment for metal flat wire armor processing. Background Art

[0002] Armoring means that cables that need to withstand large mechanical forces should have an armor layer, that is, a layer of metal protection is added to the outermost part of the product to prevent the internal utility layer from being damaged during transportation and installation. Metal flat wire armoring is to wind metal flat wires on the surface of pipes such as cables using a metal armoring machine.

[0003] The patent document with the publication number CN215697577U discloses a flat wire winding equipment for metal flat wire armoring processing, including a base, an armoring flat wire winding machine body, a first mounting block, a limiting frame, a rotating shaft, and a second mounting block. The armoring flat wire winding machine body is installed in the middle of the top end of the base. A first mounting block is arranged on one side of the armoring flat wire winding machine body. A soft brush is arranged on the inner side wall of the first mounting block. Two transmission wheels are arranged on one side of the first mounting block and the other side of the armoring flat wire winding machine body respectively. Both of the two transmission wheels are installed inside two limiting frames through the rotating shaft. In this utility model, through the soft brush provided, the outer surface of materials such as pipes passing through the first mounting block can be quickly cleaned of residues and debris, so as to improve the effect of armoring and winding flat wires on materials such as pipes, and the materials such as pipes are loaded and unloaded to the armoring flat wire winding machine body through the two transmission wheels.

[0004] However, the existing flat wire winding equipment cannot perform the limiting and fixing work on pipes of different models, resulting in the problem of small application range. For this reason, a flat wire winding equipment for metal flat wire armoring processing is proposed. Summary of the Utility Model

[0005] In order to improve the problem that the existing flat wire winding equipment cannot perform the limiting and fixing work on pipes of different models, resulting in a small application range, this application provides a flat wire winding equipment for metal flat wire armoring processing.

[0006] The flat wire winding equipment for metal flat wire armoring processing provided by this application adopts the following technical solutions:

[0007] A flat wire winding equipment for metal flat wire armoring processing, comprising:

[0008] A base;

[0009] A limiting device, which is arranged on the base;

[0010] A cleaning device, which is arranged on the limiting device;

[0011] A gear transmission mechanism, which is arranged on the limiting device;

[0012] Flat wire wheel fixing device, which is arranged on the gear transmission mechanism;

[0013] Screw transmission mechanism, which is arranged on the base;

[0014] Fixing device, which is arranged on the screw transmission mechanism.

[0015] Furthermore, the limiting device includes a fixed disc, four telescopic rods, four springs, four connecting rods and four limiting wheels. The fixed disc is fixedly connected to the base. A groove is formed on the fixed disc. The four connecting rods are all rotatably connected to the groove. The four limiting wheels are respectively rotatably connected to the four connecting rods. Fixing plates are fixedly connected to the four connecting rods. The two ends of the four telescopic rods and the four springs are respectively fixedly connected to the groove and the four fixing plates. The limiting device is used for limiting the pipeline on the fixed disc.

[0016] Furthermore, the cleaning device includes a fixed pipe. An opening is formed on the fixed disc. The fixed pipe is fixedly connected to the opening. A sponge scraper is fixedly connected to the fixed pipe. The cleaning device is used for cleaning the surface of the pipeline.

[0017] Furthermore, the gear transmission mechanism includes a first gear and four second gears. The four second gears are all rotatably connected to the fixed disc. A rotating motor is installed on the fixed disc. The output shaft of the rotating motor is fixedly connected to one of the four second gears. The four second gears are all meshed with the first gear.

[0018] Furthermore, the flat wire wheel fixing device includes a flat wire wheel and a nut. The flat wire wheel is rotatably connected to the first gear. A bolt is provided on the flat wire wheel. The bolt rotates with the first gear. The bolt is rotatably connected to the nut.

[0019] Furthermore, the screw transmission mechanism includes a chute, a motor, a slider and a screw. The chute is installed on the base. The motor is installed on one side of the chute. The output shaft of the motor is fixedly connected to the screw. The screw is threadedly connected to the slider. A moving disc is fixedly connected to the slider. The screw transmission mechanism is used to drive the fixing device to move.

[0020] Furthermore, the fixing device includes three rotating frames, three abutting blocks, a clamping groove and a rocker. The three rotating frames are all fixedly connected to the moving disc. The two ends of the three abutting blocks are respectively rotatably connected to the three rotating frames and the clamping groove. The clamping groove is fixedly connected to the rocker.

[0021] In summary, the present application includes at least one of the following beneficial technical effects:

[0022] 1. When the moving pipe passes through the opening of the fixed disc, it will contact the four limit wheels. The four limit wheels will drive the four connecting rods to rotate, and the four connecting rods will drive the four springs and the four rope rods to move, so as to realize the limiting work on different types of pipe materials placed on the fixed disc;

[0023] 2. By starting the motor, the motor drives the screw to rotate. The screw drives the slider to move on the chute, and the slider drives the moving disc, the fixing device and the pipe material to move, so that the flat wire is evenly wound around the pipe material. Brief Description of the Drawings

[0024] Figure 1 is the schematic diagram of the overall structure in Embodiment 1 of the present application;

[0025] Figure 2 is the schematic diagram of the structure of the flat wire wheel fixing device in Embodiment 1 of the present application;

[0026] Figure 3 is the schematic diagram of the structure of the limiting device in Embodiment 1 of the present application;

[0027] Figure 4 is the schematic diagram of the connection structure between the screw drive mechanism and the fixing device in Embodiment 1 of the present application;

[0028] Figure 5 is the schematic diagram of the structure of the cleaning device in Embodiment 1 of the present application.

[0029] Reference Signs: 1. First gear; 2. Flat wire wheel; 3. Second gear; 4. Rotating frame; 5. Rocker; 6. Moving disc; 7. Contact block; 8. Fixed disc; 9. Chute; 10. Base; 11. Bolt; 12. Nut; 13. Rotating motor; 14. Connecting rod; 15. Spring; 16. Groove; 17. Expansion rod; 18. Fixed plate; 19. Limit wheel; 20. Opening; 21. Screw; 22. Slider; 23. Motor; 24. Fixed pipe; 25. Sponge scraper; 26. Card slot. Detailed Description of the Embodiments

[0030] Embodiment 1

[0031] The following further describes Embodiment 1 of the present application in detail with reference to the attached Figures 1 - 5 drawings.

[0032] The installation method of a flat wire winding device for metal flat wire armoring processing refers to Figure 1 , including:

[0033] Base 10;

[0034] Limiting device, which is arranged on the base 10;

[0035] Cleaning device, which is arranged on the limiting device;

[0036] A gear transmission mechanism is arranged on a limiting device;

[0037] A flat wire wheel fixing device is arranged on the gear transmission mechanism;

[0038] A screw rod transmission mechanism is arranged on the base 10;

[0039] A fixing device is arranged on the screw rod transmission mechanism.

[0040] Refer to Figure 2 , the flat wire wheel fixing device includes a flat wire wheel 2 and a nut 12. The flat wire wheel 2 is rotatably connected to the first gear 1. A bolt 11 is provided on the flat wire wheel 2. The bolt 11 rotates with the first gear 1 and is rotatably connected to the nut 12.

[0041] Refer to Figure 3 , the limiting device includes a fixed disc 8, four telescopic rods 17, four springs 15, four connecting rods 14 and four limiting wheels 19. The fixed disc 8 is fixedly connected to the base 10. A groove 16 is formed on the fixed disc 8. The four connecting rods 14 are all rotatably connected to the groove 16. The four limiting wheels 19 are respectively rotatably connected to the four connecting rods 14. Fixing plates 18 are fixedly connected to the four connecting rods 14. The two ends of the four telescopic rods 17 and the four springs 15 are respectively fixedly connected to the groove 16 and the four fixing plates 18. The limiting device is used for limiting the pipeline on the fixed disc 8.

[0042] Refer to Figure 4 , the screw rod transmission mechanism includes a chute 9, a motor 23, a slider 22 and a screw rod 21. The chute 9 is installed on the base 10. The motor 23 is installed on one side of the chute 9. The output shaft of the motor 23 is fixedly connected to the screw rod 21. The screw rod 21 is in threaded connection with the slider 22. A moving disc 6 is fixedly connected to the slider 22. The screw rod transmission mechanism is used to drive the fixing device to move.

[0043] The fixing device includes three rotating frames 4, three abutting blocks 7, a card slot 26 and a rocker 5. The three rotating frames 4 are all fixedly connected to the moving disc 6. The two ends of the three abutting blocks 7 are respectively rotatably connected to the three rotating frames 4 and the card slot 26. The card slot 26 is fixedly connected to the rocker 5.

[0044] Refer to Figure 5 , the cleaning device includes a fixed pipe 24. An opening 20 is formed on the fixed disc 8. The fixed pipe 24 is fixedly connected to the opening 20. A sponge scraper 25 is fixedly connected to the fixed pipe 24. The cleaning device is used for cleaning the surface of the pipeline.

[0045] The implementation principle of the flat wire winding device for processing metal flat wire armor in the embodiment of the present application is as follows: the two ends of the pipe material are placed on the opening 20 and the card slot 26 of the fixed disc 8. At the same time, when the pipe passes through the opening of the fixed disc 8, it will interfere with the four limiting wheels 19, and the four limiting wheels 19 will drive the four connecting rods 14 to rotate, and the four connecting rods 14 will drive the four springs 15 and the four telescopic rods 17 to move, so as to limit the different types of pipe materials placed on the fixed disc 8. Then, the rocker 5 is rotated, and the rocker 5 drives the card slot 26 to rotate, and the rotation of the card slot 26 drives the three abutment blocks 7 to rotate. The pipe placed on the slot 26 is clamped and fixed, and the rotating motor 13 is started. The rotating motor 13 drives one of the four second gears 3 to rotate, and the second gear 3 drives the first gear 1 to rotate, and the first gear 1 drives the other three second gears 3 to rotate. The first gear 1 drives the flat wire wheel 2 to rotate, and the pipe material is wound. At the same time, the motor 23 is started, and the motor drives the screw 21 to rotate, and the screw 21 drives the slider 22 to move on the slide groove 9, and the slider 22 drives the moving disc 6, the fixing device and the pipe material to move, so that the flat wire is evenly wound on the pipe material.

[0046] Embodiment 2

[0047] The difference between this embodiment and the first embodiment is that a push rod motor is fixedly connected to the fixed disc 8, and a pressure plate is fixedly connected to the output shaft of the push rod motor. Starting the push rod motor drives the pressure plate to resist the wound flat wire, so as to facilitate the operator to fix the flat wire when performing finishing work.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A flat wire winding device for processing metal flat wire armor, characterized in that: Comprising: A base (10); A limiting device, which is arranged on the base (10); A cleaning device, which is arranged on the limiting device; A gear transmission mechanism, which is arranged on the limiting device; A flat wire wheel fixing device, which is arranged on the gear transmission mechanism; A screw transmission mechanism, which is arranged on the base (10); A fixing device, which is arranged on the screw transmission mechanism.

2. The flat wire winding device for processing metal flat wire armor according to claim 1, characterized in that: The limiting device includes a fixed disc (8), four telescopic rods (17), four springs (15), four connecting rods (14) and four limiting wheels (19). The fixed disc (8) is fixedly connected to the base (10). A groove (16) is formed on the fixed disc (8). The four connecting rods (14) are all rotatably connected to the groove (16). The four limiting wheels (19) are respectively rotatably connected to the four connecting rods (14). Fixing plates (18) are fixedly connected to the four connecting rods (14). The two ends of the four telescopic rods (17) and the four springs (15) are respectively fixedly connected to the groove (16) and the four fixing plates (18). The limiting device is used for limiting the pipes on the fixed disc (8).

3. A flat wire winding device for processing metal flat wire armor according to claim 2, characterized in that: The cleaning device includes a fixed pipe (24). An opening (20) is formed on the fixed disc (8). The fixed pipe (24) is fixedly connected to the opening (20). A sponge scraper (25) is fixedly connected to the fixed pipe (24). The cleaning device is used for cleaning the surface of the pipe.

4. A flat wire winding device for processing metal flat wire armoring according to claim 3, characterized in that: The gear transmission mechanism includes a first gear (1) and four second gears (3). The four second gears (3) are all rotatably connected to the fixed disc (8). A rotating motor (13) is installed on the fixed disc (8). The output shaft of the rotating motor (13) is fixedly connected to one of the four second gears (3). The four second gears (3) are all meshed with the first gear (1).

5. A flat wire winding device for processing metal flat wire armoring according to claim 4, characterized in that: The flat wire wheel fixing device includes a flat wire wheel (2) and a nut (12). The flat wire wheel (2) is rotatably connected to the first gear (1). A bolt (11) is provided on the flat wire wheel (2). The bolt (11) rotates with the first gear (1). The bolt (11) is rotatably connected to the nut (12).

6. The flat wire winding device for processing metal flat wire armor according to claim 5, characterized in that: The screw transmission mechanism includes a chute (9), a motor (23), a slider (22) and a screw (21). The chute (9) is installed on the base (10). The motor (23) is installed on one side of the chute (9). The output shaft of the motor (23) is fixedly connected to the screw (21). The screw (21) is threadedly connected to the slider (22). A moving disc (6) is fixedly connected to the slider (22). The screw transmission mechanism is used to drive the fixing device to move.

7. A flat wire winding device for metal flat wire armoring processing according to claim 6, characterized in that: The fixing device includes three rotating frames (4), three abutting blocks (7), a card slot (26) and a rocker (5). The three rotating frames (4) are all fixedly connected to the moving disc (6). The two ends of the three abutting blocks (7) are respectively rotatably connected to the three rotating frames (4) and the card slot (26). The card slot (26) is fixedly connected to the rocker (5).

Citation Information

Patent Citations

  • Flat wire winding equipment for metal flat wire armoring processing

    CN215697577U