Extrusion casting machine facilitating soup pouring of injection chamber and used for bicycle hook claw production
Through the combination of pressurization and cooling mechanisms, the safety hazards of metal transport in bicycle hook claw production are solved, and a safe and fast liquid injection process is achieved, ensuring the safety and production efficiency of staff.
Patent Information
- Application Number
- CN202421647902.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the production process of bicycle hook claws, using robotic arms to transport metal liquids poses safety risks. Staff may be exposed to high-temperature metal liquids, and the liquid injection process is not safe and fast enough.
The pressurization mechanism and cooling mechanism are adopted to inject compressed gas into the molten liquid storage tank through the pressurization pump, and the piston controls the metal liquid to the injection port. The cooling mechanism takes away the heat of the mold through the circulating water, ensuring safe and fast liquid injection, and preventing explosions from occurring in too high gas pressure.
It improves the safety and speed of the liquid injection process, prevents metal liquid from condensing and tank explosion, ensures staff safety, and shortens molding time.
Smart Images

Figure CN223114162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting machines, in particular to an extrusion casting machine for producing bicycle hooks which is convenient for pouring molten metal into the injection chamber. Background Technique
[0002] Casting is one of the basic processes of modern mechanical manufacturing industry. As a metal hot working process, casting has been gradually matured in China. Casting machinery is all mechanical equipment that can use this technology to melt metal into liquid meeting certain requirements and pour it into the mold, and obtain castings with predetermined shape, size and performance after cooling and solidification, cleaning and finishing, also known as casting equipment;
[0003] In the production process of bicycle hooks, a robotic arm is generally used to transport the molten metal. Such a transportation method has certain safety hazards. During the transportation process, if the staff accidentally touches the high-temperature molten metal, it will pose a threat to the life safety of the staff. Content of the Utility Model
[0004] The purpose of the utility model is to provide an extrusion casting machine for producing bicycle hooks which is convenient for pouring molten metal into the injection chamber, so as to solve the problem of potential safety hazards in the liquid injection process mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions, including: a casting machine main body, a support frame is fixedly connected to one side surface of the casting machine main body, a hydraulic rod is penetrated through the middle of the support frame, a injection chamber main body is fixedly connected to one side surface of the casting machine main body, a push pipe is fixedly connected to one side of the injection chamber main body, a molten liquid storage tank is placed on one side of the injection port, a circular water tank is fixedly connected to one side surface of the casting machine main body, a circulation pipe is fixedly connected to the surface of the circular water tank, a circulation pump is installed in the middle of the circulation pipe, a pressurizing mechanism is arranged on the surface of the molten liquid storage tank, and the pressurizing mechanism injects the metal liquid in the molten liquid storage tank into the injection port through the injection pipe by pressurization.
[0006] Preferably, the pressurizing mechanism includes: a joint is fixedly connected to the upper end surface of the molten liquid storage tank, a piston is slidably connected inside the joint, a tension spring is connected between the inner wall of the joint and the upper end surface of the piston, a bottom plate is fixedly connected to the lower end surface of the joint, a injection pipe is fixedly connected to one side surface of the molten liquid storage tank, and a injection port is fixedly connected to the upper end surface of the push pipe.
[0007] By adopting the above technical solution, the pressurizing mechanism solves the problem of injecting the metal liquid in the molten liquid storage tank.
[0008] Preferably, a cooling mechanism is provided on one side of the annular water tank. The cooling mechanism includes: a water wheel housing fixedly connected to the surface of the circulation pipe. A first gear and a second gear are provided inside the water wheel housing, and the first gear and the second gear are meshed. One side surface of the second gear is fixedly connected to one end of the rotating shaft of the fan. One end of the circulation pipe is connected to a transfer water tank, and heat dissipation fins are fixedly connected to the surface of the transfer water tank.
[0009] With the above technical solution, the cooling mechanism solves the problem of rapid cooling of the circulating water.
[0010] Preferably, the annular water tank is arranged on the outer surface of the mold inside the casting machine main body.
[0011] With the above technical solution, it is ensured that the annular water tank can quickly take away the heat of the mold.
[0012] Preferably, the lower end of the joint penetrates through the upper surface of the molten liquid storage tank. An opening is provided on the side surface of the joint, and the opening of the joint is located at the upper end of the surface of the molten liquid storage tank. Threads are provided on the inner wall of the joint.
[0013] With the above technical solution, the opening of the joint prevents the gas pressure in the molten liquid storage tank from being too high and causing an explosion under high temperature for a long time.
[0014] Preferably, an opening is provided on the side surface of the piston, and the opening on the side surface of the piston and the opening on the surface of the joint are cross - distributed. An opening is provided on the upper surface of the piston. There is a certain distance between the bottom plate and the lower end of the joint. One end of the liquid injection pipe penetrates through the lower end of one side surface of the molten liquid storage tank.
[0015] With the above technical solution, it is convenient to inject compressed gas.
[0016] Preferably, one side surface of the first gear is connected to one end of the rotating shaft of the water runner inside the water wheel housing. One end of the rotating shaft of the fan penetrates through the inner wall of the water wheel housing, and the rotating shaft of the fan is rotatably connected to the water wheel housing. One end of the heat dissipation fin penetrates through the inner wall of the annular water tank.
[0017] With the above technical solution, it is convenient for the rapid cooling of the circulating water.
[0018] Compared with the prior art, the beneficial effects of the present utility model are: the squeeze casting machine for producing bicycle hook claws that is convenient for ladling in the injection chamber:
[0019] 1. The pressurizing mechanism solves the problem of injecting molten metal into the molten metal storage tank. Before casting the bicycle claw, one end of the pressurized air pipe of the pressure pump is threadedly connected to the joint. When liquid injection is required, the pressure pump is started. The pressure pump injects compressed gas into the joint. The piston in the joint moves downward under pressure. When the lower end of the piston reaches the upper surface of the bottom plate, the piston stops moving and blocks the opening on the side surface of the joint. The compressed gas is injected into the molten metal storage tank through the opening on the side surface of the piston. Under the action of the high-pressure compressed gas, the molten metal in the molten metal storage tank flows from the liquid injection pipe to the liquid injection port and is injected into the push pipe through the liquid injection port. Under the action of the push pipe, the molten metal is pushed into the injection chamber body, thus completing the pouring process. The hydraulic rod on the support frame is started to provide pressure for the shaping of the molten metal. Compared with the traditional robotic arm transportation method, this mechanism is safer. The staff will not come into contact with the high-temperature molten metal, and the liquid injection speed is faster. After the liquid injection is completed, the pressure pump is stopped. Without the action of the applied pressure, the piston is pulled back to the initial position by the tension spring. The gas in the molten metal storage tank flows out through the opening on the side surface of the joint. The molten metal that has lost the pressurizing effect falls back in the liquid injection pipe and flows back into the molten metal storage tank, preventing the metal from condensing in the liquid injection pipe and preventing the gas pressure in the molten metal storage tank from being too high and causing an explosion under long-term high temperature.
[0020] 2. The cooling mechanism solves the problem of rapid cooling of the circulating water. Under the action of the circulating pump, water flows in the circulating pipe. When the water passes through the annular water tank, it takes away the heat of the high-temperature molten metal in the mold on one side of the casting machine body, thus accelerating the shaping of the molten metal. During the flow of the water, it drives the water runner in the water wheel housing to rotate. The first meshing gear on one side of the water runner shaft drives the second meshing gear to rotate at the same time. The fan at one end of the second meshing gear rotates at the same time. During the rotation of the fan, the heat dissipation effect of the heat sink is increased, ensuring that the water in the transfer water tank can be quickly cooled. Description of the Drawings
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the connection between the casting machine body of the present utility model and the support frame;
[0022] Figure 2 It is a three-dimensional sectional structural schematic diagram of the connection between the joint and the piston of the present utility model;
[0023] Figure 3 It is a three-dimensional sectional structural schematic diagram of the connection between the first meshing gear and the second meshing gear of the present utility model;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the connection between the casting machine body of the present utility model and the annular water tank;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the connection between the circulating pipe and the transfer water tank of the present utility model.
[0026] In the figure: 1. Main body of the casting machine; 2. Support frame; 3. Hydraulic rod; 4. Push pipe; 5. Liquid injection port; 6. Main body of the injection chamber; 7. Molten liquid storage tank; 8. Joint; 9. Liquid injection pipe; 10. Piston; 11. Bottom plate; 12. Circulation pump; 13. Circulation pipe; 14. Water turbine housing; 15. First meshing gear; 16. Second meshing gear; 17. Fan; 18. Intermediate water tank; 19. Heat sink; 20. Annular water tank; 21. Tension spring. Detailed implementation manners
[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-5, the present utility model provides a technical solution: an extrusion casting machine for producing bicycle hooks that facilitates pouring molten metal into the injection chamber, comprising: a casting machine main body 1, a support frame 2 fixedly connected to one side surface of the casting machine main body 1, a hydraulic rod 3 penetrating through the middle of the support frame 2, a injection chamber main body 6 fixedly connected to one side surface of the casting machine main body 1, a push pipe 4 fixedly connected to one side of the injection chamber main body 6, a molten liquid storage tank 7 placed on one side of the liquid injection port 5, a circular water tank 20 fixedly connected to one side surface of the casting machine main body 1, a circulation pipe 13 fixedly connected to the surface of the circular water tank 20, a circulation pump 12 installed in the middle of the circulation pipe 13, a pressurizing mechanism provided on the surface of the molten liquid storage tank 7, and the pressurizing mechanism injects the metal liquid in the molten liquid storage tank 7 into the liquid injection port 5 through the injection pipe 9 by pressurization. Among them, the pressurizing mechanism includes: a joint 8 fixedly connected to the upper end surface of the molten liquid storage tank 7, a piston 10 slidably connected inside the joint 8, a tension spring 21 connected between the inner wall of the joint 8 and the upper end surface of the piston 10, a bottom plate 11 fixedly connected to the lower end surface of the joint 8, an injection pipe 9 fixedly connected to one side surface of the molten liquid storage tank 7, a liquid injection port 5 fixedly connected to the upper end surface of the push pipe 4, the circular water tank 20 is arranged on the outer surface of the mold inside the casting machine main body 1, the lower end of the joint 8 penetrates through the upper end surface of the molten liquid storage tank 7, there is an opening on the side surface of the joint 8, and the opening of the joint 8 is located at the upper end of the surface of the molten liquid storage tank 7, there is a thread on the inner wall of the joint 8, there is an opening on the side surface of the piston 10, and the opening on the side surface of the piston 10 and the opening on the surface of the joint 8 are cross-distributed, there is an opening on the upper end surface of the piston 10, there is a certain distance between the bottom plate 11 and the lower end of the joint 8, one end of the injection pipe 9 penetrates through the lower end surface of one side of the molten liquid storage tank 7. Before casting bicycle hooks, one end of the pressurized air pipe of the pressure pump is threadedly connected inside the joint 8. When liquid injection is required, start the pressure pump, and the pressure pump injects compressed gas into the joint 8. The piston 10 inside the joint 8 moves downward under pressure. When the lower end of the piston 10 reaches the upper end surface of the bottom plate 11, the piston 10 stops moving and blocks the side surface opening of the joint 8. The compressed gas is injected into the molten liquid storage tank 7 from the side surface opening of the piston 10. Under the action of the high-pressure compressed gas, the metal liquid in the molten liquid storage tank 7 flows from the injection pipe 9 to the liquid injection port 5 and is injected into the push pipe 4 through the liquid injection port 5. Under the action of the push pipe 4, the metal liquid is pushed into the injection chamber main body 6, thus completing the pouring process. Start the hydraulic rod 3 on the support frame 2 to provide pressure for the shaping of the metal liquid. This mechanism is safer compared to the traditional method of transporting by robotic arm. The staff will not come into contact with the high-temperature metal liquid, and the liquid injection speed is faster. After the liquid injection is completed, stop the pressure pump. Without the action of the applied pressure, the piston 10 is pulled back to the initial position by the tension spring 21. The gas in the molten liquid storage tank 7 flows out from the side surface opening of the joint 8. The metal liquid that has lost the pressurizing effect falls back in the injection pipe 9 and flows back into the molten liquid storage tank 7 to prevent the metal from condensing in the injection pipe 9 and to prevent under long-term high temperature,The explosion was caused by excessive gas pressure in the molten liquid storage tank 7.
[0029] A cooling mechanism is provided on one side of the annular water tank 20. The cooling mechanism includes: a water wheel housing 14 is fixedly connected to the surface of the circulation pipe 13. A first gear 15 and a second gear 16 are provided inside the water wheel housing 14, and the first gear 15 and the second gear 16 are meshed. One side surface of the second gear 16 is fixedly connected to one end of the rotating shaft of the fan 17. One end of the circulation pipe 13 is connected to a transfer water tank 18. Heat dissipation fins 19 are fixedly connected to the surface of the transfer water tank 18. The side surface of the first gear 15 is connected to one end of the rotating shaft of the water wheel in the water wheel housing 14. One end of the rotating shaft of the fan 17 penetrates through the inner wall of the water wheel housing 14, and the rotating shaft of the fan 17 is rotatably connected to the water wheel housing 14. One end of the heat dissipation fin 19 penetrates through the inner wall of the annular water tank 20. Under the action of the circulation pump 12, water flows in the circulation pipe 13. When the water passes through the annular water tank 20, it takes away the heat of the high-temperature molten metal in the mold on one side of the main body 1 of the casting machine, thereby accelerating the shaping of the molten metal. During the flow of water, it drives the water wheel in the water wheel housing 14 to rotate. The first gear 15 on one side of the rotating shaft of the water wheel drives the second gear 16 to rotate at the same time. The fan 17 at one end of the second gear 16 rotates at the same time. During the rotation of the fan 17, the heat dissipation effect of the heat dissipation fin 19 is increased, ensuring that the water in the transfer water tank 18 can be quickly cooled.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extrusion casting machine for producing bicycle hooks, which is convenient for pouring soup into the injection chamber, includes: Casting machine main body (1), on one side surface of the casting machine main body (1) is fixedly connected with a support frame (2), a hydraulic rod (3) is arranged through the middle of the support frame (2), on one side surface of the casting machine main body (1) is fixedly connected with an injection chamber main body (6), on one side of the injection chamber main body (6) is fixedly connected with a push pipe (4), a molten liquid storage tank (7) is placed on one side of the liquid injection port (5), on one side surface of the casting machine main body (1) is fixedly connected with an annular water tank (20), on the surface of the annular water tank (20) is fixedly connected with a circulation pipe (13), and a circulation pump (12) is installed in the middle of the circulation pipe (13). It is characterized in that: on the surface of the molten liquid storage tank (7) is provided a pressurizing mechanism, and the pressurizing mechanism injects the molten metal liquid in the molten liquid storage tank (7) into the liquid injection port (5) through the liquid injection pipe (9) by pressurization.
2. The squeeze casting machine for producing bicycle hooks that facilitates the pouring of the injection chamber according to claim 1, wherein: Among them, the pressurizing mechanism includes: on the upper end surface of the molten liquid storage tank (7) is fixedly connected with a joint (8), a piston (10) is slidably connected inside the joint (8), a tension spring (21) is connected between the inner wall of the joint (8) and the upper end surface of the piston (10), on the lower end surface of the joint (8) is fixedly connected with a bottom plate (11), on one side surface of the molten liquid storage tank (7) is fixedly connected with a liquid injection pipe (9), and on the upper end surface of the push pipe (4) is fixedly connected with a liquid injection port (5).
3. The squeeze casting machine for producing bicycle hooks, which is convenient for casting the soup in the injection chamber according to claim 1, is characterized in that: On one side of the annular water tank (20) is provided a cooling mechanism. Among them, the cooling mechanism includes: on the surface of the circulation pipe (13) is fixedly connected with a water wheel housing (14), inside the water wheel housing (14) are provided a first gear (15) and a second gear (16), and the first gear (15) and the second gear (16) are meshed and connected. One end of the rotating shaft of a fan (17) is fixedly connected to one side surface of the second gear (16). One end of the circulation pipe (13) is connected to a transfer water tank (18), and on the surface of the transfer water tank (18) is fixedly connected with a heat sink (19).
4. An extrusion casting machine for producing bicycle hooks, which is convenient for pouring soup into the injection chamber, according to claim 1, characterized in that: The annular water tank (20) is arranged on the outer surface of the mold inside the casting machine main body (1).
5. An extrusion casting machine for producing bicycle hooks, which is convenient for pouring soup into the injection chamber, as described in claim 2, wherein: The lower end of the joint (8) penetrates through the upper end surface of the molten liquid storage tank (7). The side surface of the joint (8) is provided with an opening, and the opening of the joint (8) is located at the upper end of the surface of the molten liquid storage tank (7). The inner wall of the joint (8) is provided with threads.
6. An extrusion casting machine for producing bicycle hooks, which is convenient for pouring soup into the injection chamber, as described in claim 2, characterized in that: The side surface of the piston (10) is provided with an opening, and the opening on the side surface of the piston (10) and the opening on the surface of the joint (8) are cross-distributed. The upper end surface of the piston (10) is provided with an opening. There is a certain distance between the bottom plate (11) and the lower end of the joint (8). One end of the liquid injection pipe (9) penetrates through the lower end of one side surface of the molten liquid storage tank (7).
7. An extrusion casting machine for producing bicycle hooks, which is convenient for pouring soup into the injection chamber, as described in claim 3, characterized in that: The side surface of the first gear (15) is connected to one end of the rotating shaft of the water runner inside the water wheel housing (14). One end of the rotating shaft of the fan (17) penetrates through the inner wall of the water wheel housing (14), and the rotating shaft of the fan (17) is rotatably connected to the water wheel housing (14). One end of the heat sink (19) penetrates through the inner wall of the annular water tank (20).