Expansion joint cutting forming tool
By designing the expansion joint cutting and forming tooling, using the combination of the conveying table and positioning unit, the problem of offsetting the material plate during the cutting process is solved, achieving the effect of precise cutting and cost reduction.
Patent Information
- Application Number
- CN202421873692.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-05
AI Technical Summary
During the expansion joint cutting process, the material plate is prone to offset or rotate when the surface of the conveyor is moved, resulting in inaccurate cutting, increasing waste of raw materials and affecting the shape and dimensional accuracy of the expansion joint.
An expansion joint cutting and forming tooling is designed, including a conveyor table, sliding rail, support frame, laser cutting head, positioning unit and limiting assembly. Through the cooperation of threaded rod and electric push rod, the precise positioning and stable transmission of the material plate is achieved to ensure the cutting accuracy.
Accurate cutting of material plates is achieved, reducing processing costs and improving the shape and dimensional accuracy of expansion joints.
Smart Images

Figure CN223114389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of expansion joint processing, in particular to a cutting and forming tooling for expansion joints. Background Art
[0002] An expansion joint, also known as a compensator or expansion joint, is an elastic element used to relieve stress and deformation caused by factors such as temperature changes and mechanical vibrations in pipelines, containers or equipment. In various industrial pipeline systems, expansion joints play a crucial role, especially in environments with large temperature fluctuations. During the manufacturing process of expansion joints, precise cutting of the skin material is required to ensure that the shape and dimensions of the expansion joints meet the design requirements.
[0003] When the material plate moves to below the cutting head on the surface of the conveying device during cutting, the position of the material plate is likely to shift or rotate, resulting in inaccurate cutting. This may lead to excessive or insufficient cutting of the material, increasing waste of raw materials. At the same time, unnecessary movement may occur during the cutting process, resulting in an uneven cutting line and affecting the shape and dimensional accuracy of the expansion joint. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and title of the application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] In view of the problems existing in the prior art of a cutting and forming tooling for expansion joints, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a cutting and forming tooling for expansion joints, which solves the problem of "when the material plate moves to below the cutting head on the surface of the conveying device during cutting, the position of the material plate is likely to shift or rotate, resulting in inaccurate cutting, which may lead to excessive or insufficient cutting of the material, increasing waste of raw materials. At the same time, unnecessary movement may occur during the cutting process, resulting in an uneven cutting line and affecting the shape and dimensional accuracy of the expansion joint".
[0007] To solve the above technical problems, the present utility model provides the following technical solutions:
[0008] A cutting and forming tooling for expansion joints, comprising:
[0009] A main body unit, including a conveying table, a controller is installed on one side of the conveying table, two sets of sliding rails are installed on the upper surface of the conveying table, and a support frame is slidably connected between the sliding rails. A laser cutting head is installed on one side of the support frame;
[0010] The positioning unit includes two groups of side fixing plates fixedly connected to the upper side surface of the transfer table, and support plates are fixedly connected to the upper sides of the side fixing plates. An fixing plate is fixedly connected between the two groups of support plates, and an electric push rod is fixedly connected to the middle of the fixing plate. The output end of the electric push rod is fixedly connected to a fixed seat, and a bidirectional threaded rod is rotatably connected inside the fixed seat. Threaded barrels are threadedly connected to both ends of the bidirectional threaded rod, and limiting components are arranged on the upper sides of the threaded barrels. Intercepting plates are fixedly connected to the lower side surfaces of the two threaded barrels, and guiding components are arranged on the sides of the two side fixing plates close to each other.
[0011] As a preferred solution of the expansion joint cutting and forming tooling of the present utility model, among them: both groups of the limiting components include limiting rods fixedly connected to the threaded barrels, a limiting groove is formed on the lower side surface of the fixing plate, and the inner wall surface of the limiting groove is slidably connected to the two limiting rods.
[0012] As a preferred solution of the expansion joint cutting and forming tooling of the present utility model, among them: positioning plates are fixedly connected to the sides of the two intercepting plates facing away from each other, and the sides of the positioning plates close to the laser cutting head are designed to be arc-shaped.
[0013] As a preferred solution of the expansion joint cutting and forming tooling of the present utility model, among them: both groups of the guiding components include guiding seats movably connected to the surface of the transfer table, and multiple groups of rollers are rotatably connected to the sides of the guiding seats close to each other. Threaded lead screws are rotatably connected to the sides of the two guiding seats facing away from each other, and the threaded lead screws are threadedly connected to the side fixing plates. Slide rods are fixedly connected to the sides of the two guiding seats facing away from each other, and the slide rods are slidably connected to the side fixing plates.
[0014] As a preferred solution of the expansion joint cutting and forming tooling of the present utility model, among them: guiding plates are fixedly connected to the ends of the two guiding seats away from the fixing plate, and one side of the guiding plate is designed to be inclined.
[0015] As a preferred solution of the expansion joint cutting and forming tooling of the present utility model, among them: fixing blocks are fixedly connected to both ends of the bidirectional threaded rod, and multiple groups of twisting rods are fixedly connected to the surfaces of the fixing blocks.
[0016] The beneficial effects of the present utility model:
[0017] According to the specifications of the material plate, manually rotate the threaded lead screw. The guiding seat rotatably connected to the threaded lead screw moves under the limiting action of the sliding rod, driving a plurality of rollers rotatably connected to the guiding seat to move on the surface of the transfer table and fit with the material plate. Then, manually twist the fixing block to drive the bidirectional threaded rod to rotate inside the fixed seat, so that the threaded cylinders move towards each other under the limiting action of the limiting rod and the limiting groove. The intercepting plates fixedly connected to the threaded cylinders start to move synchronously, and the positioning plates fixedly connected to the intercepting plates move on the surface of the transfer table. During cutting, operate the controller to control the electric push rod to push the fixed seat downward, so that the threaded cylinders drive the intercepting plates and the positioning plates to intercept and position the material plate, facilitating the laser cutting head to cut, ensuring that the material plate will not shift during cutting so that the material plate can be accurately cut, and reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:
[0019] Figure 1 is a three-dimensional structural schematic diagram of an expansion joint cutting and forming tooling proposed by the present invention;
[0020] Figure 2 is Figure 1 a side view schematic diagram of the three-dimensional structure;
[0021] Figure 3 is Figure 2 a schematic diagram of the enlarged structure at position A in
[0022] Figure 4 is Figure 2 a schematic diagram of the enlarged structure at position B in
[0023] In the figure: 100, main body unit; 101, transfer table; 102, controller; 103, sliding rail; 104, laser cutting head; 200, positioning unit; 201, side fixing plate; 202, fixing plate; 203, electric push rod; 204, fixed seat; 205, bidirectional threaded rod; 206, threaded cylinder; 207, limiting component; 207a, limiting rod; 207b, limiting groove; 208, fixing block; 209, intercepting plate; 210, positioning plate; 212, guiding component; 212a, guiding seat; 212b, threaded lead screw; 212c, roller; 212d, guiding plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following describes in detail the specific embodiments of the present utility model with reference to the accompanying drawings of the specification.
[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may be practiced in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0026] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that may be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is separate or selectively mutually exclusive with other embodiments.
[0027] Thirdly, the present utility model is described in detail in conjunction with schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present utility model herein. In addition, in actual production, the three-dimensional spatial dimensions of length, width and depth should be included.
[0028] Referring to Figures 1-4 , the present utility model provides an expansion joint cutting and forming tooling, including:
[0029] A main body unit 100, including a transfer table 101, a controller 102 is installed on one side of the transfer table 101, two sets of sliding rails 103 are installed on the upper surface of the transfer table 101, and a support frame is slidably connected between the sliding rails 103. The controller 102 is electrically connected to the sliding rails 103 to control the flexible movement of the support frame on the surface of the sliding rails 103. A laser cutting head 104 is installed on one side of the support frame;
[0030] A positioning unit 200, including two sets of side fixing plates 201 fixedly connected to the upper surface of the transfer table 101, and support plates are fixedly connected to the upper sides of the side fixing plates 201. An fixing plate 202 is fixedly connected between the two sets of support plates, and an electric push rod 203 is fixedly connected to the middle of the fixing plate 202. The electric push rod 203 is electrically connected to the controller 102. A fixed seat 204 is fixedly connected to the output end shaft of the electric push rod 203, and a bidirectional threaded rod 205 is rotatably connected inside the fixed seat 204. Threaded cylinders 206 are rotatably connected to the surfaces of both ends of the bidirectional threaded rod 205 through threads, and limit assemblies 207 are arranged on the upper sides of the threaded cylinders 206. Intercepting plates 209 are fixedly connected to the lower surfaces of the two sets of threaded cylinders 206. Guiding assemblies 212 are arranged on the sides of the two sets of side fixing plates 201 close to each other.
[0031] Among them, both sets of limiting components 207 include limiting rods 207a fixedly connected to the threaded tube 206, and the lower side surface of the fixed plate 202 is provided with limiting grooves 207b, and the inner wall surface of the limiting grooves 207b is slidably connected to the two sets of limiting rods 207a, which has a limiting effect on the threaded tube 206.
[0032] Furthermore, the two sets of intercepting plates 209 are fixedly connected to the opposite sides with positioning plates 210, and the positioning plates 210 are arc-shaped on the sides close to the laser cutting head 104, which have a guiding function, so that the material plate will not be deflected and fits tightly with the intercepting plate 209.
[0033] Furthermore, both groups of guide assemblies 212 include a guide seat 212a movably connected to the surface of the conveying platform 101, and the sides of the guide seats 212a that are close to each other are rotatably connected to multiple groups of rollers 212c, and the sides of the two groups of guide seats 212a that are separated from each other are rotatably connected to threaded screws 212b, and the threaded screws 212b are threadedly connected to the side fixing plates 201, and the sides of the two groups of guide seats 212a that are separated from each other are fixedly connected to sliding rods, and the sliding rods are slidably connected to the side fixing plates 201. The threaded rotating threaded screws 212b can enable the guide seats 212a to move on the surface of the conveying platform 101 with the limiting cooperation of the sliding rods, thereby allowing the multiple groups of rollers 212c to limit the movement of the material plate, so that the material plate can move smoothly on the surface of the conveying platform 101.
[0034] Furthermore, the ends of the two sets of guide seats 212a away from the fixed plate 202 are fixedly connected with the guide seats 212a, and one side of the guide plate 212d is inclined to have a guiding function, so that the material plate can move to the surface of the multiple sets of rollers 212c.
[0035] Furthermore, both ends of the bidirectional threaded rod 205 are fixedly connected with a fixing block 208, and the surface of the fixing block 208 is fixedly connected with multiple sets of torsion rods for manual holding, thereby improving the convenience of the staff in rotating the bidirectional threaded rod 205.
[0036] During use, according to the specifications of the material plate, manually rotate the threaded screw rod 212b. The guide seat 212a rotatably connected to the threaded screw rod 212b moves under the limiting action of the slide rod, driving a plurality of rollers 212c rotatably connected to the guide seat 212a to move on the surface of the transfer table 101 and fit with the material plate. Then, manually twist the fixing block 208 to drive the bidirectional threaded rod 205 to rotate inside the fixed seat 204, so that the threaded cylinders 206 move towards each other under the limiting action of the limiting rods 207a and the limiting grooves 207b. The intercepting plate 209 fixedly connected to the threaded cylinder 206 starts to move synchronously, and the positioning plate 210 fixedly connected to the intercepting plate 209 moves on the surface of the transfer table 101. During cutting, operate the controller 102 to control the electric push rod 203 to push the fixed seat 204 downward, so that the threaded cylinder 206 drives the intercepting plate 209 and the positioning plate 210 to intercept and position the material plate, facilitating the laser cutting head 104 to cut.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. An expansion joint cutting and forming tooling, characterized in that: Comprising: A main body unit (100), including a transfer table (101), with a controller (102) installed on one side of the transfer table (101), two groups of sliding rails (103) installed on the upper surface of the transfer table (101), and a support frame slidably connected between the sliding rails (103), with a laser cutting head (104) installed on one side of the support frame; A positioning unit (200), including two groups of side fixing plates (201) fixedly connected to the upper surface of the transfer table (101), with support plates fixedly connected to the upper sides of the side fixing plates (201), an fixing plate (202) fixedly connected between the two groups of support plates, an electric push rod (203) fixedly connected to the middle of the fixing plate (202), a fixed seat (204) fixedly connected to the output end of the electric push rod (203), a bidirectional threaded rod (205) rotatably connected inside the fixed seat (204), threaded cylinders (206) threadedly connected to both ends of the surface of the bidirectional threaded rod (205), and limiting components (207) arranged on the upper sides of the threaded cylinders (206), intercepting plates (209) fixedly connected to the lower surfaces of the two groups of threaded cylinders (206), and guiding components (212) arranged on the sides of the two groups of side fixing plates (201) close to each other.
2. The cutting and forming tooling for an expansion joint according to claim 1, wherein: Both of the two groups of limiting components (207) include limiting rods (207a) fixedly connected to the threaded cylinders (206), a limiting groove (207b) is formed on the lower surface of the fixing plate (202), and the inner wall surface of the limiting groove (207b) is slidably connected to the two groups of limiting rods (207a).
3. The cutting and forming tooling for expansion joints according to claim 2, characterized in that: Positioning plates (210) are fixedly connected to the sides of the two groups of intercepting plates (209) facing away from each other, and the sides of the positioning plates (210) close to the laser cutting head (104) are designed to be arc-shaped.
4. The cutting and forming tooling for expansion joints according to claim 3, characterized in that: Both of the two groups of guiding components (212) include guiding seats (212a) movably connected to the surface of the transfer table (101), with multiple groups of rollers (212c) rotatably connected to the sides of the guiding seats (212a) close to each other, threaded lead screws (212b) rotatably connected to the sides of the two groups of guiding seats (212a) facing away from each other, and the threaded lead screws (212b) are threadedly connected to the side fixing plates (201), slide bars are fixedly connected to the sides of the two groups of guiding seats (212a) facing away from each other, and the slide bars are slidably connected to the side fixing plates (201).
5. The expansion joint cutting and forming tooling according to claim 4, characterized in that: Guiding seats (212a) are fixedly connected to the ends of the two groups of guiding seats (212a) away from the fixing plate (202), and one side of the guiding plate (212d) is designed to be inclined.
6. The cutting and forming tooling for expansion joints according to claim 1, characterized in that: Fixing blocks (208) are fixedly connected to both ends of the bidirectional threaded rod (205), and multiple groups of twisting rods are fixedly connected to the surfaces of the fixing blocks (208).