Upper cover press-fitting forming equipment for inflator pump

By designing a synchronous adjustment mechanism and an electric drive system, multiple sets of synchronous pressing and assembly of the upper cover press-fitting and forming equipment for the inflatable pump are realized, solving the problem of low single-time pressing efficiency of existing equipment and improving mass production efficiency.

CN223114543UActive Publication Date: 2025-07-18WENZHOU ZOREN AUTO ELECTRIC CONTROL CO LTD
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Patent Information

Application Number
CN202422359186.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-18
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing upper cover press-fitting and forming equipment for air pumps can only press one embedded air discharge nozzle assembly in a single time, which cannot meet the rapid pressure assembly requirements of mass production.

Method used

A pressure-assembly forming device for the upper cover of the inflatable pump, including an installation mechanism, a press-assembly mechanism and a synchronous adjustment mechanism, is designed. Through three sets of mounting seats and rotation matching sleeves arranged horizontally and equally, the synchronous pressure-assembly and rotation adjustment of the three sets of upper covers is realized. The electric guide rail and slider drive the exhaust nozzle assembly to be fitted, and the synchronous adjustment is carried out in combination with the driving pulley and the transmission belt.

Benefits of technology

It realizes that three sets of upper covers are installed at the same time in a single device, which improves the efficiency of mass production, reduces the steps of individual rotation adjustment, and meets the need for rapid pressure and assembly of multiple air discharge nozzle components.

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Abstract

The utility model relates to the technical field of inflator pump production and processing equipment, and discloses upper cover press-fitting forming equipment for an inflator pump, which comprises a mounting mechanism, and the press-fitting mechanism is arranged above the mounting mechanism, the mounting mechanism comprises three groups of mounting seats which are horizontally and fixedly connected to the front end of the top wall of the base at equal intervals, a rotating support is fixedly connected to the top wall of the base and located behind each group of mounting seats, and the press-fitting mechanism comprises a rotating matching sleeve rotationally mounted above the rotating support. According to the upper cover press-fitting forming structure for the three inflator pumps, the synchronous adjusting mechanism is arranged, the synchronous adjusting mechanism can be driven by an active driving structure, synchronous rotating adjustment is conducted on the upper cover press-fitting forming structure for the three inflator pumps, and embedding installation work of a plurality of embedded type air leakage nozzle assemblies of the upper covers for the three inflator pumps can be conveniently conducted; and the three groups of upper cover press-fitting forming structures for the inflator pump do not need to be rotationally adjusted in sequence after the one-time embedded air release nozzle assembly is embedded and mounted.
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Description

Technical Field

[0001] The utility model relates to the technical field of production and processing equipment of air pumps, in particular to an upper cover pressing and forming device for an air pump. Background Technique

[0002] At present, an air pump is included in automobile components. The air pump belongs to a sub-component of an air suspension system. The air pump also includes multiple components, including an upper cover. When the upper cover is processed and produced, multiple embedded air release nozzle components need to be fitted and pressed into the inner groove of the upper cover. Therefore, an upper cover pressing and forming device for an air pump is required.

[0003] The existing upper cover pressing and forming device for an air pump still has the following problems when in use: The upper cover pressing and forming mechanism of the air pump adopts a single pressing structure design. When performing the upper cover pressing work of the air pump, only a single embedded air release nozzle component of a single upper cover of the air pump can be buried and installed in a single pressing operation. When facing the work demand for batch pressing and forming of the upper cover of the air pump, it is not conducive to quickly meeting the work demand. Summary of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides an upper cover pressing and forming device for an air pump, which solves the problems put forward in the background technique.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: An upper cover pressing and forming device for an air pump, including an installation mechanism; a pressing mechanism, arranged above the installation mechanism. The installation mechanism includes three groups of installation seats fixedly connected to the front end of the top wall of the base in a horizontal equidistant manner. A rotating bracket is fixedly connected to the top wall of the base and behind each group of installation seats. The pressing mechanism includes a rotating matching sleeve rotatably installed above the rotating bracket. The rotating matching sleeve is located directly above a group of installation seats on its corresponding side. A nozzle embedding mechanism is arranged inside the rotating matching sleeve.

[0008] As a further scheme of the utility model: The nozzle embedding mechanism includes an electric guide rail fixedly installed on the lower inner side wall of one end of the rotating matching sleeve. An electric slider is slidably installed at the other end of the electric guide rail. Two fixing brackets are fixedly connected to the other end of the electric slider in a front-back symmetric manner.

[0009] As a further scheme of the utility model: A driving motor is fixedly installed in the middle of the rear end of the top wall of the base. Two installation grooves are symmetrically opened between the upper and lower side walls at the rear end of the base. One group of the installation seats is two and is arranged in a front-back symmetric manner. Installation holes are opened between the front and rear side walls of the installation seats.

[0010] As a further solution of the present utility model: a synchronous adjustment mechanism is provided above the press-fitting mechanism. The synchronous adjustment mechanism includes a driving pulley fixedly connected to the driving shaft above the driving motor. The synchronous adjustment mechanism further includes a pulley sleeve fixedly connected to the upper end of the rotation fitting sleeve. The driving pulley and the three pulley sleeves are arranged on the same horizontal plane, and the driving pulley is independently connected to the three pulley sleeves through three transmission belts sleeved on its outer side from top to bottom.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. In the present utility model, by providing three sets of press-fitting and forming structures for the upper covers of inflatable pumps arranged horizontally at equal distances, a single press-fitting and forming device for the upper covers of inflatable pumps can simultaneously perform the press-fitting and forming work of three sets of upper covers of inflatable pumps. When meeting the work requirements for the press-fitting and forming of a batch of upper covers of inflatable pumps, it is conducive to quickly meeting the work requirements.

[0013] 2. In the present utility model, through the synchronous adjustment mechanism provided in its three sets of press-fitting and forming structures for the upper covers of inflatable pumps, it can be driven by a single active driving structure and perform synchronous rotational adjustment on the three sets of press-fitting and forming structures for the upper covers of inflatable pumps, facilitating the embedding and installation work of multiple embedded air release nozzle assemblies for the three sets of upper covers of inflatable pumps, without having to perform rotational adjustment on the three sets of press-fitting and forming structures for the upper covers of inflatable pumps in sequence after each embedding and installation of an embedded air release nozzle assembly. Description of the Drawings

[0014] Figure 1 is the overall three-dimensional view of the present utility model;

[0015] Figure 2 is the three-dimensional view of the installation mechanism and the press-fitting mechanism of the present utility model;

[0016] Figure 3 is the three-dimensional view of the synchronous adjustment mechanism of the present utility model.

[0017] In the figure: 1. Installation mechanism; 2. Press-fitting mechanism; 3. Synchronous adjustment mechanism; 11. Base; 12. Driving motor; 13. Installation groove; 14. Installation seat; 15. Installation hole; 16. Rotating bracket; 21. Rotation fitting sleeve; 22. Electric guide rail; 23. Electric slider; 24. Fixed frame; 31. Driving pulley; 32. Pulley sleeve; 33. Transmission belt. Detailed Embodiment

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1 to 3 , in the embodiment of the present utility model, a press-fitting and forming device for the upper cover of an air pump includes an installation mechanism 1; a press-fitting mechanism 2, which is arranged above the installation mechanism 1. The installation mechanism 1 includes three groups of installation seats 14 fixedly connected to the front end of the top wall of the base 11 in a horizontal equidistant manner. A rotating bracket 16 is fixedly connected to the top wall of the base 11 and behind each group of installation seats 14. The press-fitting mechanism 2 includes a rotating mating sleeve 21 rotatably installed above the rotating bracket 16. The rotating mating sleeve 21 is directly above a group of installation seats 14 on its corresponding side. A deflation nozzle embedding mechanism is arranged inside the rotating mating sleeve 21. There are three press-fitting and forming structures for the upper cover of the air pump arranged horizontally at equal distances. A single press-fitting and forming device for the upper cover of the air pump can simultaneously perform the press-fitting and forming work of three groups of upper covers of the air pump. When facing the demand for batch press-fitting and forming work of the upper cover of the air pump, it is beneficial to quickly meet the work requirements.

[0020] The deflation nozzle embedding mechanism includes an electric guide rail 22 fixedly installed on the lower inner side wall of one end of the rotating mating sleeve 21. An electric slider 23 is slidably installed at the other end of the electric guide rail 22. Two fixing brackets 24 are fixedly connected to the other end of the electric slider 23 in a front-back symmetric manner. The embedded deflation nozzle assembly can be fixedly installed through the cooperation of the two fixing brackets 24 and the fixing components, and the installed embedded deflation nozzle assembly is driven to descend by the electric slider 23 on the electric guide rail 22, and finally is embedded into the lower air pump upper cover, completing the press-fitting and forming work of the air pump upper cover.

[0021] A driving motor 12 is fixedly installed in the middle of the rear end of the top wall of the base 11. Two installation slots 13 are symmetrically opened between the upper and lower side walls at the rear end of the base 11. One group of installation seats 14 has two and is arranged in a front-back symmetric manner. Installation holes 15 are opened between the front and rear side walls of the installation seats 14. The air pump upper cover to be press-fitted and formed can be placed between a group of two installation seats 14, and the fastening components can be arranged through the installation holes 15 on the installation seats 14 to fix the air pump upper cover.

[0022] Above the press-fitting mechanism 2, there is a synchronous adjustment mechanism 3. The synchronous adjustment mechanism 3 includes a driving pulley 31 fixedly connected to the driving shaft above the driving motor 12. The synchronous adjustment mechanism 3 also includes a pulley sleeve 32 fixedly connected to the upper end of the rotation fit sleeve 21. The driving pulley 31 and the three pulley sleeves 32 are arranged on the same horizontal plane. The driving pulley 31 is independently connected to the three pulley sleeves 32 through three transmission belts 33 sleeved on its outside from top to bottom. The synchronous adjustment mechanism 3 is provided for the press-fitting and forming structure of the upper covers of the three groups of air pumps. The driving pulley 31 can be driven to rotate by an active driving structure, and the pulley sleeves 32 of the press-fitting and forming structures of the upper covers of the three groups of air pumps can be synchronously rotationally adjusted through the transmission belts 33, so as to realize the rotational adjustment of the three press-fitting mechanisms 2, which is convenient for the embedding installation of multiple embedded air leakage nozzle assemblies on the upper covers of the three groups of air pumps, without having to sequentially rotate and adjust the press-fitting and forming structures of the upper covers of the three groups of air pumps after the embedding installation of one embedded air leakage nozzle assembly is completed.

[0023] The working principle of the present utility model is as follows: An upper cover of an air pump to be press-fitted and formed can be placed between a group of two mounting seats 14, and fastening components are arranged through the mounting holes 15 on the mounting seats 14 to fix the upper cover of the air pump. The embedded air leakage nozzle assembly is fixedly installed through the cooperation of two fixing brackets 24 and the fixing components. The embedded air leakage nozzle assembly after installation is driven to descend by the electric slider 23 on the electric guide rail 22, and finally is embedded into the lower upper cover of the air pump, completing the press-fitting and forming work of the upper cover of the air pump. There are three groups of press-fitting and forming structures for the upper covers of the air pumps arranged horizontally and equidistantly. A single press-fitting and forming device for the upper cover of the air pump can simultaneously perform the press-fitting and forming work of the upper covers of the three groups of air pumps. When meeting the work requirements for the press-fitting and forming work of a batch of upper covers of the air pumps, it is beneficial to quickly meet the work requirements. In addition, the synchronous adjustment mechanism 3 is provided for the press-fitting and forming structures of the upper covers of the three groups of air pumps. The driving pulley 31 can be driven to rotate by an active driving structure, and the pulley sleeves 32 of the press-fitting and forming structures of the upper covers of the three groups of air pumps can be synchronously rotationally adjusted through the transmission belts 33, so as to realize the rotational adjustment of the three press-fitting mechanisms 2, which is convenient for the embedding installation of multiple embedded air leakage nozzle assemblies on the upper covers of the three groups of air pumps, without having to sequentially rotate and adjust the press-fitting and forming structures of the upper covers of the three groups of air pumps after the embedding installation of one embedded air leakage nozzle assembly is completed.

[0024] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent replacements or changes, should be covered within the protection scope of the present utility model.

Claims

1. An upper cover press-fitting and forming device for an air pump, comprising a mounting mechanism (1); a press-fitting mechanism (2) arranged above the mounting mechanism (1). It is characterized in that: The mounting mechanism (1) includes three mounting seats (14) fixedly connected to the front end of the top wall of the base (11) at equal horizontal intervals, and a rotating bracket (16) is fixedly connected to the top wall of the base (11) and behind each group of mounting seats (14). The press-fitting mechanism (2) includes a rotating mating sleeve (21) rotatably mounted above the rotating bracket (16). The rotating mating sleeve (21) is directly above a group of mounting seats (14) on its corresponding side, and an air nozzle embedding mechanism is arranged inside the rotating mating sleeve (21). A synchronous adjustment mechanism (3) is arranged above the press-fitting mechanism (2).

2. The upper cover press-fitting and forming equipment for an air pump according to claim 1, wherein: The air nozzle embedding mechanism includes an electric guide rail (22) fixedly installed below the inner side wall of one end of the rotating mating sleeve (21).

3. The upper cover pressing and forming device for an air pump according to claim 2, characterized in that: An electric slider (23) is slidably mounted at the other end of the electric guide rail (22), and two fixing frames (24) are fixedly connected to the other end of the electric slider (23) in a front-back symmetric manner.

4. The upper cover pressing and forming equipment for an air pump according to claim 1, characterized in that: A driving motor (12) is fixedly installed in the middle of the rear end of the top wall of the base (11), and two mounting grooves (13) are symmetrically formed between the upper and lower side walls at the rear end of the base (11).

5. The upper cover pressing and forming equipment for an air pump according to claim 1, characterized in that: One group of the mounting seats (14) consists of two and is arranged in a front-back symmetric manner. An installation hole (15) is formed between the front and rear side walls of the mounting seat (14).

6. The upper cover pressing and forming equipment for an air pump according to claim 1, characterized in that: The synchronous adjustment mechanism (3) includes a driving pulley (31) fixedly connected to the driving shaft above the driving motor (12). The synchronous adjustment mechanism (3) further includes a pulley sleeve (32) fixedly connected to the upper end of the rotating mating sleeve (21).

7. An upper cover press-fitting and forming device for an air pump according to claim 6, characterized in that: The driving pulley (31) and the three pulley sleeves (32) are arranged on the same horizontal plane, and the driving pulley (31) is independently connected to the three pulley sleeves (32) through three transmission belts (33) sleeved on its outside from top to bottom.