Automatic chuck discharging device
Through the clamping assembly driven by hydraulic cylinder and stepper motor, combined with the adaptive design of spring and pad, the problem of workpiece deformation during the heat treatment of the chuck automatic discharge device is solved, and uniform clamping and safe transfer of the workpiece is achieved.
Patent Information
- Application Number
- CN202422331860.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing automatic chuck lifting device fails to effectively consider the thermal expansion of the workpiece during the heat treatment process, resulting in insufficient or excessive clamping force, which may cause distortion or deformation of the workpiece, affecting the processing quality.
The hydraulic cylinder drives the clamping disc movement, combined with the stepper motor to drive the disc rotation and arc-shaped groove sliding, the driven rod moves the sliding sleeve, and the spring and pads are used to adapt to the thermal expansion and contraction of the workpiece to achieve uniform clamping, and the rotation and unloading of the workpiece is achieved through the servo motor drive the rotation of the rotary rod.
It realizes uniform clamping of the workpiece during the heat treatment process, avoids deformation, ensures safe transfer of the workpiece, and reduces the risk of surface damage.
Smart Images
Figure CN223114705U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary processing devices, and particularly relates to a chuck automatic blanking device. Background Art
[0002] A chuck automatic blanking device refers to a device used in the automated processing process to safely and accurately release or transfer the clamped workpiece from the fixture to the next process or position. It is usually combined with fixtures, hydraulic or pneumatic systems to achieve efficient workpiece handling and transfer, improving production efficiency. The chuck blanking device can include various motion mechanisms, such as vertical movement, rotation, etc., to ensure that the workpiece is not damaged during clamping and blanking.
[0003] In the existing chuck automatic blanking devices, the thermal expansion of the workpiece during the heat treatment process is not effectively considered, which may lead to insufficient or excessive clamping force, and often cannot provide uniform clamping force, resulting in possible distortion or deformation of the workpiece during clamping, easily causing scratches on the workpiece surface and damaging the workpiece, affecting subsequent processing or service performance.
[0004] Therefore, we provide a chuck automatic blanking device to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a chuck automatic blanking device, which solves the problem that the existing chuck automatic blanking device fails to effectively consider the thermal expansion of the workpiece during the heat treatment process and easily damages the workpiece through the cooperation of the clamping component and the blanking component.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a chuck automatic blanking device, including a base. One side of the top of the base is fixedly connected with a protective shell, and the top of the protective shell is provided with a top plate; a clamping component is arranged at the bottom of the top plate. The clamping component includes a hydraulic cylinder, the hydraulic cylinder is fixedly connected to one side of the top of the top plate, the free end of the hydraulic cylinder is fixedly connected with a clamping plate, four peripheries of the bottom of the clamping plate are fixedly connected with sliding bars, the surfaces of the sliding bars are slidably connected with sliding sleeves, the top of the sliding sleeve is fixedly connected with a driven rod, a disc is movably connected to the top of the clamping plate, and a heat treatment part is arranged at the bottom of the sliding sleeve; a blanking component is arranged at the top of the base. The blanking component includes a rotating rod, the rotating rod is movably connected to the inner cavity of the protective shell, one end of the rotating rod is fixedly connected with one side of the bottom of the top plate, a driven gear is fixedly connected to one side of the surface of the rotating rod, a servo motor is fixedly connected to the top of the base, and the output end of the servo motor is fixedly connected with a driving gear.
[0008] The present utility model is further configured such that the heat treatment member includes a clamping plate, the clamping plate is fixedly connected to the bottom of the sliding sleeve, one side of the clamping plate is fixedly connected with a spring, and one end of the spring is fixedly connected with a gasket.
[0009] The present utility model is further configured such that a bracket is fixedly connected to the top of the clamping plate, a stepping motor is fixedly connected to the top of the bracket, and the output end of the stepping motor is fixedly connected to the top of the disc through a rotating shaft.
[0010] The present utility model is further configured such that an annular groove is formed on one side of the top of the base, a support rod is fixedly connected to one side of the bottom of the top plate, and one end of the support rod is slidably connected to the inner cavity of the annular groove.
[0011] The present utility model is further configured such that arc-shaped grooves are formed around the inner cavity of the disc, the inner cavity of the arc-shaped groove extends to the inner cavity of the clamping disc, and the surface of the driven rod is slidably connected to the inner cavity of the arc-shaped groove.
[0012] The present utility model is further configured such that limiting grooves are formed around the bottom of the clamping disc, and the surface of the sliding sleeve is slidably connected to the inner cavity of the limiting groove.
[0013] The present utility model is further configured such that a connection port is formed on one side of the surface of the protective shell, and the driving gear is engaged with the driven gear through the inner cavity of the connection port.
[0014] The present utility model is further configured such that a limiting block is fixedly connected to one end of the driven rod, and the bottom of the limiting block is slidably connected to the top of the arc-shaped groove.
[0015] The present utility model has the following beneficial effects:
[0016] 1. Driven by the hydraulic cylinder, the present utility model can drive the clamping disc to move downward, so as to align the side of the clamping plate with the gasket with the workpiece. Driven by the stepping motor, the disc can be driven to rotate, and then the arc-shaped groove rotates to drive the driven rod to move, so that the sliding sleeve at the bottom of the driven rod slides on the surface of the sliding bar to clamp the outer surface of the workpiece. By moving the four clamping plates simultaneously, the workpiece can be evenly clamped. At the same time, the spring and the gasket can effectively adapt to the thermal expansion and contraction of the workpiece and avoid deformation.
[0017] 2. Driven by the reverse drive of the hydraulic cylinder, the present utility model can drive the workpiece to move upward to avoid collision during transportation. Driven by the servo motor, the driving gear can be used to drive the driven gear to rotate, so that the rotating rod rotates, and the rotating rod drives the top plate to rotate, which can rotate the workpiece to facilitate moving the workpiece to the blanking area. By the drive of the hydraulic cylinder and the clamping plate, the automatic blanking of the workpiece can be completed.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below.
[0020] Figure 1 It is a three-dimensional structure diagram of an automatic blanking device for a chuck;
[0021] Figure 2 It is an exploded view of the internal structure of the protective shell in an automatic blanking device for a chuck;
[0022] Figure 3 It is a schematic diagram of the bottom structure of the top plate in an automatic blanking device for a chuck;
[0023] Figure 4 It is an exploded view of the surface structure of the clamping plate in an automatic blanking device for a chuck;
[0024] Figure 5 It is an exploded view of one side structure of the clamping plate in an automatic blanking device for a chuck.
[0025] In the drawings: 1. Base; 2. Protective shell; 3. Top plate; 4. Hydraulic cylinder; 5. Clamping plate; 6. Slide bar; 7. Slide sleeve; 8. Driven rod; 9. Disc; 10. Rotating rod; 11. Driven gear; 12. Servo motor; 13. Driving gear; 14. Clamping plate; 15. Spring; 16. Gasket; 17. Bracket; 18. Stepper motor; 19. Support rod; 20. Arc-shaped groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The technical solutions in the embodiments of the present utility model will be described below with reference to the drawings in the embodiments of the present utility model. The described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Specific Embodiment 1
[0028] Please refer to Figures 1-5, the utility model is an automatic blanking device for a chuck, including a base 1. One side of the top of the base 1 is fixedly connected with a protective shell 2, and the top of the protective shell 2 is provided with a top plate 3; a clamping component is arranged at the bottom of the top plate 3. The clamping component includes a hydraulic cylinder 4, and the hydraulic cylinder 4 is fixedly connected to one side of the top of the top plate 3. The free end of the hydraulic cylinder 4 is fixedly connected with a clamping plate 5. Sliding bars 6 are fixedly connected to the four circumferences of the bottom of the clamping plate 5. A sliding sleeve 7 is slidably connected to the surface of the sliding bar 6. A driven rod 8 is fixedly connected to the top of the sliding sleeve 7. A disc 9 is movably connected to the top of the clamping plate 5. A heat treatment part is arranged at the bottom of the sliding sleeve 7; a blanking component is arranged on the top of the base 1. The blanking component includes a rotating rod 10, and the rotating rod 10 is movably connected to the inner cavity of the protective shell 2. One end of the rotating rod 10 is fixedly connected to one side of the bottom of the top plate 3. A driven gear 11 is fixedly connected to one side of the surface of the rotating rod 10. A servo motor 12 is fixedly connected to the top of the base 1, and the output end of the servo motor 12 is fixedly connected with a driving gear 13.
[0029] Specifically: The clamping structure of this clamping and blanking device is that four clamping plates 14 clamp the workpiece simultaneously, so it is generally used for circular workpieces. The top of the protective shell 2 is open. One end of the rotating rod 10 extends to the outside of the protective shell 2 and is fixed to one side of the bottom of the top plate 3. The hydraulic cylinder 4 can adjust the clamping force according to actual needs to ensure an appropriate clamping effect even at different temperatures. The inner cavity of the sliding sleeve 7 slides on the surface of the sliding bar 6. The top of the sliding sleeve 7 slides inside the clamping plate 5, and the bottom slides outside the clamping plate 5, so as to drive the clamping plate 14 at the bottom of the sliding sleeve 7 to move through the driven rod 8. One end of the rotating rod 10 is rotatably connected to the bottom of the inner cavity of the protective shell 2 through a bearing. The servo motor 12 is located on one side of the top of the base 1 and does not contact the protective shell 2. Specific Embodiment Two
[0031] Please refer to Figures 1-5 , on the basis of Specific Embodiment One, the heat treatment part includes a clamping plate 14. The clamping plate 14 is fixedly connected to the bottom of the sliding sleeve 7. A spring 15 is fixedly connected to one side of the clamping plate 14. One end of the spring 15 is fixedly connected with a gasket 16. A bracket 17 is fixedly connected to the top of the clamping plate 14. A stepping motor 18 is fixedly connected to the top of the bracket 17. The output end of the stepping motor 18 is fixedly connected to the top of the disc 9 through a rotating shaft. An annular groove is opened on one side of the top of the base 1. One side of the bottom of the top plate 3 is fixedly connected with a support rod 19. One end of the support rod 19 is slidably connected to the inner cavity of the annular groove. Arc-shaped grooves 20 are opened on the four circumferences of the inner cavity of the disc 9. The inner cavity of the arc-shaped groove 20 extends to the inner cavity of the clamping plate 5. The surface of the driven rod 8 is slidably connected to the inner cavity of the arc-shaped groove 20. Limiting grooves are opened on the four circumferences of the bottom of the clamping plate 5. The surface of the sliding sleeve 7 is slidably connected to the inner cavity of the limiting groove. A connection port is opened on one side of the surface of the protective shell 2. The driving gear 13 is meshed with the driven gear 11 through the inner cavity of the connection port. A limiting block is fixedly connected to one end of the driven rod 8, and the bottom of the limiting block is slidably connected to the top of the arc-shaped groove 20.
[0032] Specifically, a plurality of springs 15 are fixedly connected to one side of the clamping plate 14, and one end of each spring 15 is fixedly connected to one side of the gasket 16. The gasket 16 can reduce heat conduction and protect the workpiece, reducing the influence caused by temperature changes. The annular groove and the support rod 19 can support and limit the top plate 3. The function of the arc groove 20 is to drive the driven rod 8 to move, so as to make the sliding sleeve 7 slide on the surface of the slide bar 6. The connection port enables the driven gear 11 inside the protective shell 2 to mesh with the driving gear 13 at the output end of the servo motor 12. The limiting block can limit the driven rod 8.
[0033] The working principle of the present utility model is as follows: When it is necessary to use this chuck automatic blanking device to blank a workpiece, first start the hydraulic cylinder 4 through an external controller. The hydraulic cylinder 4 drives the clamping disc 5 to move, so that the workpiece is located between the four clamping plates 14. Then start the stepping motor 18. The stepping motor 18 works to drive the disc 9 to rotate. Through the four arc grooves 20 in the inner cavity of the disc 9, the driven rod 8 slides inside it. The driven rod 8 drives the sliding sleeve 7 to slide on the surface of the slide bar 6. The sliding sleeve 7 drives the clamping plate 14 to move. The clamping plate 14 drives the gasket 16 at one end of the spring 15 to move. By moving the four clamping plates 14 simultaneously, the workpiece can be clamped, and the spring 15 and the gasket 16 can adapt to the thermal expansion of the workpiece, thereby improving the heat treatment performance of this chuck automatic blanking device.
[0034] After the workpiece is clamped, reverse-start the hydraulic cylinder 4 through the external controller, so that the workpiece moves upward to prevent the workpiece from being collided during transportation. Then start the servo motor 12. The servo motor 12 works to drive the driving gear 13 to rotate. The driving gear 13 drives the driven gear 11 to rotate. The driven gear 11 drives the rotating rod 10 to rotate. The rotating rod 10 drives the top plate 3 to rotate. The top plate 3 drives the workpiece clamped by the clamping structure to rotate to the working area. By reversing the stepping motor 18, the clamping plate 14 releases the limit on the workpiece and places it in the required working area, so as to automatically blank the workpiece.
[0035] The standard parts used in the present utility model can all be purchased from the market, and can also be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. The control method is automatically controlled through the control unit. The control circuit of the control unit can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in the field. Therefore, the control method and the circuit connection are not explained in detail in the present utility model.
[0036] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all details in detail, nor do they limit the present utility model to the specific embodiments described. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model.
Claims
1. An automatic chuck blanking device, comprising a base (1), characterized in that: One side of the top of the base (1) is fixedly connected with a protective shell (2), and a top plate (3) is arranged on the top of the protective shell (2); A clamping component is arranged at the bottom of the top plate (3). The clamping component includes a hydraulic cylinder (4). The hydraulic cylinder (4) is fixedly connected to one side of the top of the top plate (3). The free end of the hydraulic cylinder (4) is fixedly connected with a clamping disc (5). Sliding bars (6) are fixedly connected to the peripheries of the bottom of the clamping disc (5). A sliding sleeve (7) is slidably connected to the surface of the sliding bar (6). A driven rod (8) is fixedly connected to the top of the sliding sleeve (7). A disc (9) is movably connected to the top of the clamping disc (5). A heat treatment part is arranged at the bottom of the sliding sleeve (7); A blanking component is arranged on the top of the base (1). The blanking component includes a rotating rod (10). The rotating rod (10) is movably connected to the inner cavity of the protective shell (2). One end of the rotating rod (10) is fixedly connected to one side of the bottom of the top plate (3). A driven gear (11) is fixedly connected to one side of the surface of the rotating rod (10). A servo motor (12) is fixedly connected to the top of the base (1). A driving gear (13) is fixedly connected to the output end of the servo motor (12).
2. The automatic blanking device for a chuck according to claim 1, characterized in that: The heat treatment part includes a clamping plate (14). The clamping plate (14) is fixedly connected to the bottom of the sliding sleeve (7). A spring (15) is fixedly connected to one side of the clamping plate (14). One end of the spring (15) is fixedly connected with a gasket (16).
3. The automatic blanking device for chuck according to claim 2, characterized in that: A bracket (17) is fixedly connected to the top of the clamping plate (14). A stepping motor (18) is fixedly connected to the top of the bracket (17). The output end of the stepping motor (18) is fixedly connected to the top of the disc (9) through a rotating shaft.
4. The automatic blanking device for a chuck according to claim 1, characterized in that: A circular groove is formed on one side of the top of the base (1). A support rod (19) is fixedly connected to one side of the bottom of the top plate (3). One end of the support rod (19) is slidably connected to the inner cavity of the circular groove.
5. The automatic blanking device for chuck according to claim 1, wherein: Arc-shaped grooves (20) are formed in the peripheries of the inner cavity of the disc (9). The inner cavity of the arc-shaped groove (20) extends to the inner cavity of the clamping disc (5). The surface of the driven rod (8) is slidably connected to the inner cavity of the arc-shaped groove (20).
6. The automatic blanking device for a chuck according to claim 1, wherein: Limit grooves are formed in the peripheries of the bottom of the clamping disc (5). The surface of the sliding sleeve (7) is slidably connected to the inner cavity of the limit groove.
7. The automatic blanking device for a chuck according to claim 1, wherein: A connection port is formed on one side of the surface of the protective shell (2). The driving gear (13) is meshed with the driven gear (11) through the inner cavity of the connection port.
8. The automatic blanking device for a chuck according to claim 1, characterized in that: A limit block is fixedly connected to one end of the driven rod (8), and the bottom of the limit block is slidably connected to the top of the arc-shaped groove (20).