Phosphorized steel wire rust removal device
By designing the U-frame and the rotating component-driven open ring rotation, combined with the arc-shaped plate closure, the problem of slipping and disengagement of the phosphated steel wire cable is solved, achieving efficient and safe rust removal effect.
Patent Information
- Application Number
- CN202422203919.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the cable-stayed structure of the phosphated steel wire causes easy slippage during rust removal, and the removal of rust is time-consuming and labor-intensive, and may cause injury to staff.
A phosphated steel wire rust removal device including a U-frame, a curved clamp seat, an open ring and a curved plate is designed. The open ring is rotated by a rotating component and a servo motor, and the arc-shaped plate is closed to form a circular structure to ensure that the steel wire does not slip easily and remove rust through wire bristles. A cleaning component is equipped with a solution spray to accelerate rust removal.
It realizes efficient and safe rust removal of phosphated steel wire, avoids slippage and manpower damage, and improves rust removal efficiency and safety.
Smart Images
Figure CN223114873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rust removal, in particular to a phosphated steel wire rust removal device. Background Art
[0002] Phosphated steel wire is a specially treated high-strength steel wire with excellent corrosion resistance and mechanical properties. Phosphated steel wire is treated by immersing the steel wire in an acid solution containing a phosphating agent to form a phosphide film on the surface of the steel wire. This phosphide film not only has a certain hardness and wear resistance, but also can significantly improve the corrosion resistance and service life of the steel wire. Therefore, phosphated steel wire is widely used in various fields that require high strength and corrosion resistance.
[0003] Since phosphated steel wire has anti-corrosion and mechanical properties, many columns are fixed with phosphated steel wire for oblique fixation. Due to the variability of the environment, the wire section of the phosphated steel wire close to the ground is prone to rust. Usually, workers use wire brushes to remove rust. However, since the oblique steel wire is an inclined structure, ordinary brushes are prone to slipping off the steel wire when removing rust, making rust removal time-consuming and laborious for workers. Sometimes, due to excessive force, the brush slips off the steel wire and the worker's hand is pressed onto the steel wire and damaged.
[0004] Therefore, it is necessary to provide a new phosphated steel wire rust removal device to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a phosphated steel wire rust removal device.
[0006] The rust removal device for phosphating steel wire provided by the utility model comprises a U-shaped frame, on which an arc-shaped clamp seat is fixedly mounted, and one side of the arc-shaped clamp seat is provided with an arc-shaped opening A for the steel wire to slide into the middle cavity of the arc-shaped clamp seat;
[0007] A rotatably connected open ring is installed on the top of the arc-shaped clamp seat, and an arc-shaped opening B is provided on the open ring;
[0008] An arc plate is fixedly embedded in the arc clamp seat, and the arc plate is used to close and rotate the arc opening B of the open ring in the arc clamp seat, and the inner plate walls of the open ring and the arc plate are fixedly embedded with steel wire bristles.
[0009] Preferably, a rotating assembly for driving the inner rotation of the opening ring into the arc-shaped clamp seat is provided on the arc-shaped clamp seat. The rotating assembly includes a driving gear rotatably mounted on the arc-shaped clamp seat, and a servo motor for driving the driving gear to rotate is mounted on the arc-shaped clamp seat through a frame. The driving gear is meshed with a driven gear, and the driven gear is rotatably mounted on the connecting tail seat of the opening ring.
[0010] Preferably, a rotating shaft is mounted on the connecting tail seat. The connecting end of the rotating shaft is rotatably connected to the arc-shaped clamp seat, and the driven gear is fixedly sleeved on the rotating shaft.
[0011] Preferably, the phosphating steel wire rust removal device further includes a cleaning assembly, and the cleaning assembly is mounted on the U-shaped frame and the arc-shaped clamp seat. The cleaning assembly includes a liquid storage tank fixedly mounted in the U-shaped frame. A drain pipe on the liquid storage tank is connected to two arc-shaped conduits through a three-way pipe. The two arc-shaped conduits are respectively fixedly embedded on the outer walls of both sides of the arc-shaped clamp seat, and a plurality of uniformly distributed spray heads are fixedly mounted on each arc-shaped conduit.
[0012] Preferably, a handle is fixedly mounted on the U-shaped frame.
[0013] Preferably, a control switch for controlling the servo motor and the spray heads is mounted on the handle.
[0014] Compared with the related art, the phosphating steel wire rust removal device provided by the present invention has the following beneficial effects:
[0015] In the present invention, the rusty steel wire is slid into the opening ring from the arc-shaped opening B on the opening ring, and then the rotating assembly is used to drive the opening ring to drive the steel wire to rotate into the arc-shaped clamp seat. At this time, the arc-shaped plate closes and rotates into the opening ring in the arc-shaped clamp seat. Subsequently, the staff holds the handle and reciprocally slides along the traction erection direction of the steel wire, so that the rust on the steel wire can be quickly brushed off by the steel wire brush hairs on the opening ring and the arc-shaped plate. Since the opening ring is sealed by the arc-shaped plate, when rust removal operation is performed on the steel wire, the steel wire is not easily slipped out of the arc-shaped clamp seat, and the opening ring and the arc-shaped plate cooperate to form a circular structure, so that the rust removal operation can be comprehensively performed on the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is one of the structural schematic diagrams of a preferred embodiment of the phosphating steel wire rust removal device provided by the present invention;
[0017] Figure 2 is the second of the structural schematic diagrams of a preferred embodiment of the phosphating steel wire rust removal device provided by the present invention;
[0018] Figure 3 is Figure 1Schematic structural diagram of the shown split ring when it is closed on the arc-shaped clamp base;
[0019] Figure 4 For Figure 1 Schematic structural diagram of the shown arc-shaped clamp base;
[0020] Figure 5 For Figure 1 Schematic structural diagram of the shown split ring.
[0021] Reference numerals in the figure: 1, U-shaped frame; 2, arc-shaped clamp base; 2a, arc-shaped opening A; 3, split ring; 3a, arc-shaped opening B; 31, connecting tailstock; 4, arc-shaped plate; 5, wire brush; 6, rotating assembly; 61, driving gear; 62, driven gear; 63, servo motor; 7, cleaning assembly; 71, liquid storage tank; 72, arc-shaped conduit; 73, nozzle; 8, handle; 9, control switch. Detailed implementation manners
[0022] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] The following describes in detail the specific implementation of the present utility model with reference to specific embodiments.
[0024] Please refer to Figures 1 to 5 , a phosphating steel wire rust removal device provided by an embodiment of the present utility model, the phosphating steel wire rust removal device includes a U-shaped frame 1, an arc-shaped clamp base 2, a split ring 3, a rotating assembly 6 and a cleaning assembly 7.
[0025] In an embodiment of the present utility model, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 , an arc-shaped clamp base 2 is fixedly installed on the U-shaped frame 1, and an arc-shaped opening A 2a for the steel wire to slide into the middle cavity of the arc-shaped clamp base 2 is provided on one side of the arc-shaped clamp base 2. A split ring 3 is rotatably connected to the top of the arc-shaped clamp base 2. Specifically, a connecting tailstock 31 is provided on the split ring 3, a rotating shaft is installed on the connecting tailstock 31, the connecting end of the rotating shaft is rotatably connected to the arc-shaped clamp base 2, and an arc-shaped opening B 3a is provided on the split ring 3. An arc-shaped plate 4 is fixedly embedded in the arc-shaped clamp base 2, and the arc-shaped opening B 3a of the split ring 3 rotated into the arc-shaped clamp base 2 is closed by the arc-shaped plate 4. Wire brushes 5 are fixedly embedded in the inner wall of the split ring 3 and the arc-shaped plate 4, and a rotating assembly 6 for driving the split ring 3 to rotate into the arc-shaped clamp base 2 is provided on the arc-shaped clamp base 2.
[0026] It should be noted that: the rusty steel wire is slid into the opening ring 3 from the arc-shaped opening B3a on the opening ring 3, and then the rotating assembly 6 is used to drive the opening ring 3 to drive the steel wire to be screwed into the arc-shaped clamp seat 2. At this time, the arc-shaped plate 4 is rotated and closed into the opening ring 3 in the arc-shaped clamp seat 2. Subsequently, the staff holds the handle 8 and reciprocates along the traction erection direction of the steel wire, so that the rust on the steel wire can be quickly brushed off through the steel wire brush bristles 5 on the opening ring 3 and the arc-shaped plate 4. And because the opening ring 3 is sealed by the arc-shaped plate 4, when rust removal operation is carried out on the steel wire, the steel wire is not easily slipped off from the arc-shaped clamp seat 2. And the opening ring 3 and the arc-shaped plate 4 form a circular structure, so that rust removal operation can be carried out on the steel wire comprehensively.
[0027] In an embodiment of the present invention, please refer to Figure 1 , Figure 4 and Figure 5 , the rotating assembly 6 includes a driving gear 61, the driving gear 61 is rotatably installed on the arc-shaped clamp seat 2, and a servo motor 63 for driving the driving gear 61 to rotate is installed on the arc-shaped clamp seat 2 through a frame. The driving gear 61 is meshed and connected with a driven gear 62, and the driven gear 62 is rotatably installed on the connecting tail seat 31 of the opening ring 3, and the driven gear 62 is fixedly sleeved on the rotating shaft in the connecting tail seat 31.
[0028] It should be noted that: the servo motor 63 is started to drive the driving gear 61 to rotate. Since the driving gear 61 is meshed and connected with the driven gear 62, the opening ring 3 rotates into the arc-shaped clamp seat 2. If it is necessary to remove the arc-shaped clamp seat 2 from the steel wire, the servo motor 63 is started to drive the driving gear 61 to reverse, so that the opening ring 3 drives the sleeved steel wire to slide out of the arc-shaped clamp seat 2, and then it can be slipped off from the steel wire by using the arc-shaped opening B3a of the opening ring 3.
[0029] In an embodiment of the present invention, please refer to Figure 1 , Figure 2 and Figure 4 , the phosphating steel wire rust removal device further includes a cleaning assembly 7, and the cleaning assembly 7 is installed on the U-shaped frame 1 and the arc-shaped clamp seat 2. The cleaning assembly 7 includes a liquid storage tank 71, the liquid storage tank 71 is fixedly installed in the U-shaped frame 1, and the drain pipe on the liquid storage tank 71 is connected with two arc-shaped conduits 72 through a three-way pipe. The two arc-shaped conduits 72 are respectively fixedly embedded on the outer walls on both sides of the arc-shaped clamp seat 2, and a plurality of uniformly distributed spray heads 73 are fixedly installed on each arc-shaped conduit 72.
[0030] It should be noted that: the spray heads 73 are started. Therefore, when the steel wire brush bristles 5 on the opening ring 3 and the arc-shaped plate 4 are rust removing the steel wire, the rust removing agent solution in the liquid storage tank 71 is sprayed onto the steel wire through the spray heads 73, and with the brushing of the steel wire brush bristles 5, the rust removal operation of the phosphating steel wire is further accelerated;
[0031] In this embodiment: A handle 8 is fixedly installed on the U-shaped frame 1, and a control switch 9 for controlling the servo motor 63 and the spray head 73 is installed on the handle 8, so as to facilitate the control of the storage and closing of the arc-shaped clamp seat 2 and the opening ring 3, as well as the opening and closing of the spray head 73.
[0032] The working principle of the phosphating steel wire rust removal device provided by the present utility model is as follows:
[0033] The rusty steel wire is slid into the opening ring 3 from the arc-shaped opening B3a on the opening ring 3, and then the rotating assembly 6 is used to drive the opening ring 3 to drive the steel wire to rotate into the arc-shaped clamp seat 2. Specifically, the servo motor 63 is started to drive the driving gear 61 to rotate. Since the driving gear 61 is meshed with the driven gear 62, the opening ring 3 rotates into the arc-shaped clamp seat 2. At this time, the arc-shaped plate 4 closes the opening ring 3 rotating into the arc-shaped clamp seat 2. Subsequently, the staff holds the handle 8 and reciprocally slides along the wire traction erection direction, so that the rust on the steel wire can be quickly brushed off by the wire brush bristles 5 on the opening ring 3 and the arc-shaped plate 4. And because the opening ring 3 is sealed by the arc-shaped plate 4, when the rust removal operation is carried out on the steel wire, the steel wire is not easily slipped out of the arc-shaped clamp seat 2. At the same time, the spray head 73 is opened. Therefore, when the wire brush bristles 5 on the opening ring 3 and the arc-shaped plate 4 carry out rust removal on the steel wire, the rust removal agent solution in the liquid storage tank 71 is sprayed onto the steel wire through the spray head 73, and in cooperation with the brushing of the wire brush bristles 5, the rust removal operation of the phosphating steel wire is further accelerated. After the rust removal is completed, the servo motor 63 is started to drive the driving gear 61 to reverse, so that the opening ring 3 drives the sleeved steel wire to slide out of the arc-shaped clamp seat 2, and then it can be slipped off from the steel wire by using the arc-shaped opening B3a of the opening ring 3.
[0034] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein too much.
[0035] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A device for removing rust from phosphated steel wires, characterized in that, It includes a U-shaped frame (1), on which an arc-shaped clamp seat (2) is fixedly installed, and an arc-shaped opening A (2a) for the inner sliding of the steel wire into the middle cavity of the arc-shaped clamp seat (2) is provided on one side of the arc-shaped clamp seat (2). An opening ring (3) is rotatably connected to the top of the arc-shaped clamp seat (2), and an arc-shaped opening B (3a) is provided on the opening ring (3). An arc-shaped plate (4) is fixedly fitted inside the arc-shaped clamp seat (2), and the arc-shaped opening B (3a) of the opening ring (3) rotated into the arc-shaped clamp seat (2) is closed by the arc-shaped plate (4), and steel wire brushes (5) are fixedly fitted on the inner plate walls of the opening ring (3) and the arc-shaped plate (4).
2. The phosphating steel wire rust removal device according to claim 1, wherein, A rotating assembly (6) for driving the opening ring (3) to rotate inward into the arc-shaped clamp seat (2) is provided on the arc-shaped clamp seat (2), and the rotating assembly (6) includes a driving gear (61), the driving gear (61) is rotatably installed on the arc-shaped clamp seat (2), and a servo motor (63) for driving the driving gear (61) to rotate is installed on the arc-shaped clamp seat (2) through a frame, the driving gear (61) is meshed with a driven gear (62), and the driven gear (62) is rotatably installed on the connecting tail seat (31) of the opening ring (3).
3. The phosphating steel wire rust removal device according to claim 2, wherein, A rotating shaft is installed on the connecting tail seat (31), the connecting end of the rotating shaft is rotatably connected to the arc-shaped clamp seat (2), and the driven gear (62) is fixedly sleeved on the rotating shaft.
4. The phosphating steel wire rust removal device according to claim 2, wherein, The phosphating steel wire rust removal device further includes a cleaning assembly (7), and the cleaning assembly (7) is mounted on the U-shaped frame (1) and the arc-shaped clamp seat (2), the cleaning assembly (7) includes a liquid storage tank (71), the liquid storage tank (71) is fixedly mounted inside the U-shaped frame (1), and the drain pipe on the liquid storage tank (71) is connected to two arc-shaped conduits (72) through a three-way pipe, the two arc-shaped conduits (72) are respectively fixedly fitted on the outer walls on both sides of the arc-shaped clamp seat (2), and a plurality of uniformly distributed spray heads (73) are fixedly installed on each arc-shaped conduit (72).
5. The phosphating steel wire rust removal device according to claim 4, characterized in that, A handle (8) is fixedly installed on the U-shaped frame (1).
6. The phosphating wire rust removal device according to claim 5, characterized in that, A control switch (9) for controlling the servo motor (63) and the spray heads (73) is installed on the handle (8).