Melamine impregnated paper cutting device

Through the design of vertical cutting of hydraulic cylinder drive blades and pre-tightening of strip pressure plates, the problems of low cutting efficiency and uneven cutting of melamine-impregnated paper in the prior art are solved, and efficient and stable cutting of impregnated paper tape is achieved.

CN223115285UActive Publication Date: 2025-07-18GUANGZHOU JINGQI DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422108794.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-18
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing melamine-impregnated paper cutting device is inefficient when cutting wide-width impregnated paper tape and lacks effective fixation, resulting in uneven cutting and affecting the quality of the finished product.

Method used

The hydraulic cylinder drive blade is used to move vertically, combine with the strip pressure plate to pre-tighten the impregnated paper tape, and the hydraulic cylinder and servo motor are used to achieve efficient cutting, and the cut paper tape is conveyed through the conveyor belt.

Benefits of technology

Improve cutting efficiency, ensure that the impregnated paper tape does not shift during the cutting process, and improves the consistency of cutting quality and finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a melamine impregnated paper cutting device which comprises a first U-shaped frame, the first U-shaped frame is turned over by 90 degrees, an installation plate is installed between the left inner side wall and the right inner side wall of the first U-shaped frame, two symmetrical hydraulic cylinders are installed on the front face of the installation plate, output rods of the hydraulic cylinders are vertically downward, and a bottom plate is installed at the tail ends of the output rods. A front row of vertical sliding rods and a rear row of vertical sliding rods are installed on the bottom plate in a sliding mode, a strip-shaped pressing plate is installed at the bottom of each row of sliding rods, each sliding rod is sleeved with a spring, each spring abuts against the position between the bottom plate and the corresponding strip-shaped pressing plate, and a blade which is transverse in the left-right direction and perpendicular to the horizontal plane is installed at the bottom of the bottom plate and located between the two rows of sliding rods. According to the melamine impregnated paper cutting device, the hydraulic cylinder is arranged to drive the blade to vertically move for cutting, the cutting stroke is short, the cutting efficiency is high, and before the blade makes contact with an impregnated paper tape, the impregnated paper tape is pressed in advance through the two strip-shaped pressing plates, and the impregnated paper tape can be effectively prevented from moving in the cutting process.
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Description

Technical Field

[0001] The utility model relates to the technical field of melamine impregnated paper production, in particular to a cutting device for melamine impregnated paper. Background Technique

[0002] Melamine impregnated paper, the full name is melamine impregnated film paper, also known as "melamine" paper, is a kind of plain paper or printed decorative paper impregnated with amino resin and dried to a certain degree, with a certain resin content and volatile content. It can be glued to each other or to the artificial board substrate by hot pressing. In the production process of melamine impregnated paper, a cutting device is usually used to cut the impregnated paper tape that has been impregnated and dried into sections. For example, the patent with the publication number CN211388933U proposes a cutting device for melamine impregnated paper. This device first controls the cutting mechanism to move downward by an electric telescopic rod, and then drives the cutting mechanism to move from left to right by a slider, so as to complete the cutting of the impregnated paper tape. However, when the width of the impregnated paper tape is relatively wide, the cutting mechanism needs to move a relatively long distance to cut off the impregnated paper tape, resulting in low cutting efficiency. Moreover, during the process of the cutting mechanism cutting the impregnated paper tape, since the impregnated paper tape is not fixed, the front section of the impregnated paper tape may skew in the translation direction of the cutting mechanism during cutting, causing the impregnated paper tape to be cut obliquely, which affects the finished product quality of the impregnated paper.

[0003] Therefore, we design a cutting device for melamine impregnated paper here. Content of the Utility Model

[0004] The purpose of the utility model is to provide a cutting device for melamine impregnated paper in view of the deficiencies of the prior art, so as to solve the problems raised in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for melamine impregnated paper, including a first U-shaped frame, the first U-shaped frame is flipped 90 degrees, a mounting plate is installed between the left and right inner side walls of the first U-shaped frame, two symmetrical hydraulic cylinders are installed on the front surface of the mounting plate, the output rod of the hydraulic cylinder is vertically downward, and the end of the output rod is installed with a bottom plate. Two rows of vertical sliding rods are slidably installed on the bottom plate. A strip-shaped pressing plate is installed at the bottom of each row of sliding rods. A spring is sleeved on each sliding rod, and the spring abuts between the bottom plate and the strip-shaped pressing plate. A blade that is horizontally left and right and perpendicular to the horizontal plane is installed at the bottom of the bottom plate, and the blade is located between the two rows of sliding rods. A support plate is installed between the left and right inner side walls of the first U-shaped frame, and the support plate is located directly below the strip-shaped pressing plate and the blade.

[0006] Preferably, two stop rods are installed between the left and right inner side walls of the first U-shaped frame, both stop rods are located above the support plate, and the two strip-shaped pressing plates are located between the two stop rods.

[0007] Preferably, a set of electric push rods with output rods perpendicular downward are installed at the bottom of the horizontal plate of the first U-shaped frame. The end of the output rod of the electric push rod is installed with a second U-shaped frame that is flipped 90 degrees. A first roller is rotatably installed on the second U-shaped frame. A second roller is rotatably installed between the left and right inner side walls of the first U-shaped frame. The second roller is directly below the first roller. A servo motor is installed outside the first U-shaped frame. The output shaft of the servo motor is connected to the main shaft of the second roller.

[0008] Preferably, a slope slanting downward is provided in front of the support plate. A gap that is horizontally left and right and vertically penetrates the support plate is opened on the support plate. The gap is directly below the blade. The length of the gap is slightly greater than the length of the blade, and the width of the gap is slightly greater than the thickness of the blade.

[0009] Preferably, the cutting edge of the blade slopes upward at about 2 degrees - 5 degrees on the left.

[0010] Preferably, a conveyor belt is provided in front of the first U-shaped frame. The entrance of the conveyor belt is arranged below the support plate.

[0011] Compared with the prior art, the present utility model provides a cutting device for melamine impregnated paper, which has the following beneficial effects:

[0012] In this cutting device for melamine impregnated paper, by setting a hydraulic cylinder to drive the blade to move vertically for cutting, the cutting stroke is short, the cutting efficiency is high, and before the blade contacts the impregnated paper tape, by setting two strip-shaped pressing plates to press the impregnated paper tape in advance, it can effectively prevent the impregnated paper tape from moving during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the installation of the strip-shaped pressing plate and the blade of the present utility model;

[0015] Figure 3 is a schematic diagram of the bottom plate being lifted of the present utility model;

[0016] Figure 4 is a schematic diagram of the bottom plate moving downward of the present utility model.

[0017] Reference numerals: 1, first U-shaped frame; 2, mounting plate; 3, hydraulic cylinder; 4, bottom plate; 5, sliding rod; 6, strip-shaped pressing plate; 7, spring; 8, blade; 9, support plate; 10, stop rod; 11, electric push rod; 12, second U-shaped frame; 13, first roller; 14, second roller; 15, servo motor; 16, conveyor belt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-4 , in this embodiment: A cutting device for melamine impregnated paper, including a first U-shaped frame 1, the first U-shaped frame 1 is flipped 90 degrees, a mounting plate 2 is installed between the left and right inner side walls of the first U-shaped frame 1, two symmetric hydraulic cylinders 3 are installed on the front of the mounting plate 2, the output rods of the hydraulic cylinders 3 are vertically downward, and the ends of the output rods are installed with a bottom plate 4. Two rows of vertical sliding rods 5 are slidably installed on the bottom plate 4. A strip-shaped pressing plate 6 is installed at the bottom of each row of sliding rods 5. A spring 7 is sleeved on each sliding rod 5, and the spring 7 abuts between the bottom plate 4 and the strip-shaped pressing plate 6. A blade 8 that is horizontally left and right and perpendicular to the horizontal plane is installed at the bottom of the bottom plate 4. The blade 8 is located between the two rows of sliding rods 5. When there is no external force squeezing the spring 7, the blade 8 is located above the two strip-shaped pressing plates 6. A support plate 9 is installed between the left and right inner side walls of the first U-shaped frame 1. The support plate 9 is located directly below the strip-shaped pressing plate 6 and the blade 8. An inclined slope is provided in front of the support plate 9. A gap that is horizontally left and right and vertically penetrates the support plate 9 is opened on the support plate 9. The gap is located directly below the blade 8. The length of the gap is slightly greater than the length of the blade 8, and the width of the gap is slightly greater than the thickness of the blade 8. When cutting the impregnated paper tape, the hydraulic cylinder 3 will drive the bottom plate 4 to move downward. The two strip-shaped pressing plates 6 will first contact the impregnated paper tape, and then the bottom plate 4 will continue to move downward to compress the spring 7. The impregnated paper tape is tightly pressed on the support plate 9 through the strip-shaped pressing plate 6, and then the blade 8 contacts the impregnated paper tape and cuts the impregnated paper tape. The left edge of the blade 8 of the blade 8 slopes upward by about 2 degrees - 5 degrees. When the blade 8 moves downward, it will cut the impregnated paper tape from right to left. Two stop rods 10 are installed between the left and right inner side walls of the first U-shaped frame 1. Both of the two stop rods 10 are located above the support plate 9. The two strip-shaped pressing plates 6 are located between the two stop rods 10. The function of setting the stop rods 10 is to prevent the strip-shaped pressing plates 6 and the blade 8 from lifting the impregnated paper when moving upward.

[0020] A set of electric push rods 11 with output rods perpendicular downward are installed at the bottom of the cross plate of the first U-shaped frame 1. The end of the output rod of the electric push rod 11 is installed with a second U-shaped frame 12 that is flipped 90 degrees. A first roller 13 is rotatably installed on the second U-shaped frame 12. A second roller 14 is rotatably installed between the left and right inner side walls of the first U-shaped frame 1. The second roller 14 is located directly below the first roller 13. A servo motor 15 is installed on the outside of the first U-shaped frame 1. The output shaft of the servo motor 15 is connected to the main shaft of the second roller 14. The first roller 13 can be driven to move downward by the electric push rod 11, so that the first roller 13 and the second roller 14 cooperate to clamp the impregnated paper tape. Then, the second roller 14 is driven to rotate by the servo motor 15, and the impregnated paper tape can be pushed forward. By controlling the number of rotation circles of the output shaft of the servo motor 15, the pushing length of the impregnated paper tape can be controlled. A controller is also provided on this device to control the hydraulic cylinder 3 and the servo motor 15. Before using the device, the length of the impregnated paper is set on the controller. When the servo motor 15 pushes out the impregnated paper tape of the preset length each time, the servo motor 15 is turned off. After the hydraulic cylinder 3 drives the blade 8 to complete a cutting operation, the servo motor 15 starts again. A conveyor belt 16 is provided in front of the first U-shaped frame 1. The entrance of the conveyor belt 16 is arranged below the support plate 9. The cut impregnated paper can be conveyed forward through the conveyor belt 16.

[0021] The working principle and usage process of the present utility model: When using this melamine impregnated paper cutting device, the front end of the impregnated paper tape is passed through between the first roller 13 and the second roller 14, and between the support plate 9 and the stop rod 10. Then, the first roller 13 is driven to move downward by the electric push rod 11, so that the first roller 13 and the second roller 14 cooperate to clamp the impregnated paper tape. Then, the hydraulic cylinder 3 is manually started once. The hydraulic cylinder 3 drives the bottom plate 4 to move downward horizontally. The two strip-shaped pressing plates 6 will first contact the impregnated paper tape, and then the bottom plate 4 continues to move downward to compress the spring 7. The impregnated paper tape is tightly pressed on the support plate 9 through the strip-shaped pressing plates 6. Then, the blade 8 contacts the impregnated paper tape and cuts off the front end of the impregnated paper tape. Then, the hydraulic cylinder 3 drives the bottom plate 4 to reset. After the cutting operation is completed, the length of the impregnated paper is set, and the just-cut waste is taken away. The device is debugged. Finally, the cutting device and the conveyor belt 16 are started to carry out the cutting work of the impregnated paper.

[0022] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A melamine impregnated paper cutting device, comprising a first U-shaped frame (1), characterized in that: The first U-shaped frame (1) is flipped by 90 degrees. An installation plate (2) is installed between the left and right inner side walls of the first U-shaped frame (1). Two symmetrical hydraulic cylinders (3) are installed on the front surface of the installation plate (2). The output rod of the hydraulic cylinder (3) is vertically downward, and a bottom plate (4) is installed at the end of the output rod. Two rows of vertical slide rods (5) are slidably installed on the bottom plate (4). A strip-shaped pressing plate (6) is installed at the bottom of each row of slide rods (5). A spring (7) is sleeved on each slide rod (5), and the spring (7) abuts between the bottom plate (4) and the strip-shaped pressing plate (6). A blade (8) that is horizontally left and right and perpendicular to the horizontal plane is installed at the bottom of the bottom plate (4). The blade (8) is located between the two rows of slide rods (5). A support plate (9) is installed between the left and right inner side walls of the first U-shaped frame (1). The support plate (9) is located directly below the strip-shaped pressing plate (6) and the blade (8).

2. The melamine impregnated paper cutting device according to claim 1, characterized in that: Two stop rods (10) are installed between the left and right inner side walls of the first U-shaped frame (1). Both of the two stop rods (10) are located above the support plate (9). The two strip-shaped pressing plates (6) are located between the two stop rods (10).

3. A melamine impregnated paper cutting device according to claim 1, characterized in that: A group of electric push rods (11) with output rods vertically downward are installed at the bottom of the cross plate of the first U-shaped frame (1). A second U-shaped frame (12) that is flipped by 90 degrees is installed at the end of the output rod of the electric push rod (11). A first roller (13) is rotatably installed on the second U-shaped frame (12). A second roller (14) is rotatably installed between the left and right inner side walls of the first U-shaped frame (1). The second roller (14) is located directly below the first roller (13). A servo motor (15) is installed on the outside of the first U-shaped frame (1). The output shaft of the servo motor (15) is connected to the main shaft of the second roller (14).

4. A melamine impregnated paper cutting device according to claim 1, characterized in that: An inclined slope that slopes downward is provided in front of the support plate (9). A gap that is horizontally left and right and vertically penetrates through the support plate (9) is opened on the support plate (9). The gap is located directly below the blade (8). The length of the gap is slightly greater than the length of the blade (8). The width of the gap is slightly greater than the thickness of the blade (8).

5. A cutting device for melamine impregnated paper according to claim 1, characterized in that: The left side of the blade edge of the blade (8) slopes upward at about 2 degrees to 5 degrees.

6. The melamine impregnated paper cutting device according to claim 1, characterized in that: A conveyor belt (16) is provided in front of the first U-shaped frame (1). The entrance of the conveyor belt (16) is provided below the support plate (9).

Citation Information

Patent Citations

  • Melamine impregnated paper cutting device

    CN211388933U