Automatic stirrup distributing device for box girder top plate
By designing the automatic rib laying device for box beam top plate stirrups, the automatic arrangement of stirrups is achieved using the walking system and feeding device, the problem of low binding efficiency of box beam top plate steel bars is solved, construction efficiency and quality are improved, and labor intensity and cost are reduced.
Patent Information
- Application Number
- CN202422323167.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, the box girder roof steel bars are tied in low efficiency, low degree of automation, high labor intensity for workers, and insufficient safety, resulting in high construction costs and slow progress.
An automatic ribbed device for box beam top plate stirrups is designed, including stirrup tire frames, driving tracks and active ribbed vehicles. The walking system is used to drive the carrier frame to move along the track, and combined with the feeding device and the cloth device to realize the automatic arrangement of stirrups.
The work process is optimized, unnecessary links and steps are reduced, labor efficiency and work quality are improved, labor intensity and production costs are reduced, and employees' working environment and satisfaction are improved.
Smart Images

Figure CN223115526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic stirrup bar arranging device for the top slab of a box girder, belonging to the technical field of the production of the top slab of a box girder. Background Technique
[0002] As a basic component in the field of highway bridges, box girders are extremely widely used. At present, its basic manufacturing mainly includes technological processes such as the binding of steel bar skeletons, pouring, and curing. Among them, the binding of steel bar skeletons is an extremely cumbersome process, which requires pre-bending the steel bars, transportation, splicing of tire racks, manual binding and other processes.
[0003] At present, in the construction of precast box girders, the steel bar materials for the top slab of the box girder are basically mainly manually distributed, with low construction efficiency, a large number of manual inputs, inconvenient construction, high labor intensity of workers, slow construction progress, and low enthusiasm of workers, thus increasing the construction cost.
[0004] The utility model with the patent number CN202020223482.8 discloses a processing device for a steel bar frame of a precast box girder top slab. It includes a steel bar supporting device and a distributing device. The steel bar supporting device includes a first box girder steel bar support, and a first longitudinal plate is arranged at the upper end of the first box girder steel bar support; the distributing device includes a distributing vehicle, a first track and a second track; the distributing vehicle includes a first distributing support, a second distributing support and a distributing platform. The first distributing support is slidably connected to the first track through a first moving mechanism, and the second distributing support is slidably connected to the second track through a second moving mechanism; the distributing platform includes a first telescopic frame and a second telescopic frame. The first telescopic frame and the second telescopic frame are respectively connected to the first distributing support and the second distributing support, and a first distributing frame is connected between the first telescopic frame and the second telescopic frame, and a first distributing plate is fixedly connected to the first distributing frame.
[0005] The current technology has incomplete considerations and has the following disadvantages: there are problems such as low efficiency, uncontrollable quality, low automation level, and no guarantee of worker safety.
[0006] To solve one of the above problems, an automatic stirrup bar arranging device for the top slab of a box girder is urgently needed. Content of the Utility Model
[0007] According to the deficiencies in the above prior art, the technical problem to be solved by the utility model is: how to replace manual labor to complete heavy and repetitive bar arranging work, while optimizing the work process, reducing unnecessary links and steps, thereby improving labor efficiency and work quality. For this purpose, an automatic stirrup bar arranging device for the top slab of a box girder is provided.
[0008] The automatic stirrup bar distributing device for the box girder top plate described in the utility model includes a stirrup bar support frame, and a set of traveling rails are respectively arranged on both sides of the stirrup bar support frame. It is characterized in that: it further includes an active distributing vehicle, which is installed on the traveling rails and can horizontally move along its length direction. The active distributing vehicle includes a carrying vehicle frame located above the stirrup bar support frame and a traveling system installed at the bottom of the carrying vehicle frame. The carrying vehicle frame is equipped with a distributing device and a feeding device for supplying stirrup bars to the distributing device.
[0009] Driven by the traveling system, the carrying vehicle frame can be driven to move along the length direction of the traveling rails. The traveling rails are consistent with the length direction of the stirrup bar support frame, so that the carrying vehicle frame can move from one end to the other end above the stirrup bar support frame.
[0010] During the process of the carrying vehicle frame moving forward, the feeding device can supply materials to the distributing device. The distributing device transfers multiple groups of stirrup bars on the feeding device to the stirrup bar support frame one by one, so that multiple groups of stirrup bars are arranged on the stirrup bar support frame according to the set interval rule to realize the automatic distribution of stirrup bars.
[0011] It can replace manual labor to complete heavy and repetitive stirrup bar distribution work, thus optimizing the work process, reducing unnecessary links and steps; improving labor efficiency and work quality; reducing labor intensity and production costs; improving the working environment of employees and enhancing the comfort and satisfaction of employees' work.
[0012] Preferably, the feeding device includes a tail beam and a pushing cross beam. A plurality of horizontally arranged stirrup bar support rods are connected along the length direction of the tail beam. The plurality of stirrup bar support rods are arranged at intervals and all penetrate the pushing cross beam. Assembly holes matched with the stirrup bar support rods for sliding are opened on the pushing cross beam. The two ends of the pushing cross beam are respectively connected with a left pushing power mechanism and a right pushing power mechanism.
[0013] The loading process is as follows: The setting of the stirrup bar support rods provides effective support for the stirrup bars. Workers place the top plate stirrup bars produced at the bending center adjacent to each other in sequence along the length direction of the stirrup bar support rods. The left pushing power mechanism and the right pushing power mechanism can be used to cooperate with the pushing cross beam to push the stirrup bars on the stirrup bar support rods in the direction close to the distributing device to supply stirrup bars to the distributing device.
[0014] Preferably, the left pushing power mechanism includes a motor mounting base A connected to the pushing cross beam and two sets of slide rails A mounted on the bearing frame. A slider A cooperating with the slide rail A is arranged on the lower surface of the motor mounting base A. A driving motor A is mounted on the upper surface of the motor mounting base A. The power output shaft A of the driving motor A penetrates through the motor mounting base A and extends below the motor mounting base A, and a driving gear A is mounted at the end of the power output shaft A. A rack A meshing with the driving gear A is mounted on the bearing frame.
[0015] In this application, the driving motor A is used as the power. Through the meshing of the gear and the rack, the motor mounting base A is driven to move along the length direction of the slide rail A. Cooperating with the pushing cross beam, the stirrup on the stirrup support rod is pushed towards the direction close to the cloth feeding device to supply the stirrup to the cloth feeding device.
[0016] Preferably, the right pushing power mechanism has the same structure as the left pushing power mechanism. The left pushing power mechanism and the right pushing power mechanism need to move synchronously to control the pushing cross beam to move along the length direction of the stirrup support rod.
[0017] Preferably, the traveling system includes a left front wheel, a right front wheel, a left rear wheel and a right rear wheel respectively rotatably mounted at the four corners of the bearing frame. The left front wheel and the right front wheel are respectively directly driven by corresponding reduction motors. This is the prior art, as long as it can be realized that the traveling system can drive the bearing frame to move along the traveling track.
[0018] Preferably, the cloth feeding device includes a movable cloth feeding cross beam. The two ends of the movable cloth feeding cross beam are respectively connected with a left cross beam power mechanism and a right cross beam power mechanism. A plurality of groups of electromagnets and a plurality of groups of stirrup descending devices are arranged at intervals on the rear side surface of the movable cloth feeding cross beam.
[0019] The cloth feeding process is as follows: The left cross beam power mechanism and the right cross beam power mechanism can drive the movable cloth feeding cross beam to drive the energized electromagnet close to the stirrup on the stirrup support rod, adsorb the stirrup on the electromagnet, and then control the movable cloth feeding cross beam to move away from the stirrup support rod, so that a group of stirrups on the stirrup support rod can be taken off from the stirrup support rod until it is transferred to the outside of the bearing frame, solving the interference caused by the bearing frame to the downward movement of the stirrup. Finally, the stirrup descending device is used to transfer the stirrup adsorbed on the electromagnet to the stirrup tire rack.
[0020] Preferably, the stirrup descending device includes a pneumatic gripper and a lifting mechanism for driving the pneumatic gripper to lift and lower. The lifting mechanism is mounted on the movable cloth feeding cross beam. The lifting mechanism is an electric slide table module. A pneumatic gripper is mounted on the sliding table of the electric slide table module. The pneumatic gripper uses the telescopic cylinder to drive the opening and closing of the gripper body.
[0021] The working process of the stirrup downward shifting device is as follows: After a set of stirrups on the stirrup support rod are removed from the stirrup support rod by using an electromagnet, the lifting mechanism is used to drive the pneumatic gripper to descend. The pneumatic gripper grabs the stirrups adsorbed on the electromagnet, and then the electromagnet is controlled to cut off the power to cancel the adsorption. Then, the lifting mechanism is continuously used to drive the pneumatic gripper to descend. After reaching the lowest position, the opening and closing cylinder of the pneumatic gripper drives the gripper body to release the stirrups. Under the action of gravity, the top plate stirrups fall into the specified positioning slots of the stirrup jig. Finally, the lifting mechanism is continuously used to drive the pneumatic gripper to rise to the highest position. At the same time, the left feeding power mechanism and the right feeding power mechanism can cooperate with the feeding cross beam to push the stirrups on the stirrup support rod to move in the direction close to the cloth feeding device, so as to fill the vacancy of a set of stirrups.
[0022] Then the traveling system drives the carrier frame to move one slot, and then the cloth feeding device can be used for cloth feeding again, and the feeding device can be used for replenishing materials again.
[0023] Preferably, the left power mechanism of the cross beam includes a motor mounting seat B connected to the moving cloth feeding cross beam and two groups of slide rails B installed on the carrier frame. A slider B that cooperates with the slide rail B is arranged on the lower surface of the motor mounting seat B. A driving motor B is installed on the upper surface of the motor mounting seat B. The power output shaft B of the driving motor B penetrates through the motor mounting seat B and extends to the lower part of the motor mounting seat B, and a driving gear B is installed at the end of the power output shaft B. A rack B that meshes with the driving gear B is installed on the carrier frame.
[0024] In this application, the driving motor B is used as the power. Through the meshing of the gear and the rack, the motor mounting seat B is driven to move along the length direction of the slide rail B, and cooperate with the moving cloth feeding cross beam to drive the electromagnet, the pneumatic gripper and the lifting mechanism to move.
[0025] Preferably, the structure of the right power mechanism of the cross beam is the same as that of the left power mechanism of the cross beam.
[0026] Preferably, the stirrup jig includes spaced support frames A and support frames B. Connecting ribs are connected between the support frames A and support frames B. A positioning plate A is arranged along the length direction of the support frame A, a positioning plate B is arranged along the length direction of the support frame B, and multiple groups of positioning slots are spaced along the length directions of the positioning plate A and the positioning plate B. It is used for positioning the stirrups to facilitate subsequent processing.
[0027] Compared with the prior art, the utility model has the following beneficial effects:
[0028] For the automatic stirrup distributing device for the top slab of the box girder described in the present utility model, during the process of the carrying vehicle frame moving forward, the feeding device can supply materials to the distributing device, and the distributing device transfers groups of stirrups on the feeding device to the stirrup jig one by one, so that the groups of stirrups are arranged on the stirrup jig according to the set interval rule, realizing the automatic distribution of stirrups. It can replace manual labor to complete heavy and repetitive stirrup distribution work, thus optimizing the work process, reducing unnecessary links and steps; improving labor efficiency and work quality; reducing labor intensity and production costs; improving the working environment of employees and enhancing the comfort and satisfaction of employees' work.
[0029] For the automatic stirrup distributing device for the top slab of the box girder described in the present utility model, the power mechanism on the left side of the cross beam and the power mechanism on the right side of the cross beam can drive the moving distributing cross beam to drive the energized electromagnet close to the stirrups on the stirrup support rod, adsorb the stirrups on the electromagnet, and then control the moving distributing cross beam to move away from the stirrup support rod, so as to remove a group of stirrups on the stirrup support rod from the stirrup support rod until it is transferred to the outside of the carrying vehicle frame, solving the interference caused by the carrying vehicle frame to the downward movement of the stirrups.
[0030] For the automatic stirrup distributing device for the top slab of the box girder described in the present utility model, with the driving motor B as the power, through the meshing of gears and racks, the motor mounting seat B is driven to move along the length direction of the slide rail B, cooperating with the moving distributing cross beam to drive the electromagnet, pneumatic gripper, and lifting mechanism to move, completing the work of the stirrup downward movement device. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0032] Figure 1 is the structural schematic diagram of the present utility model;
[0033] Figure 2 is the external structural schematic diagram of the active stirrup distributing vehicle of the present utility model Figure 1 ;
[0034] Figure 3 is the external structural schematic diagram of the active stirrup distributing vehicle of the present utility model Figure 2 ;
[0035] Figure 4 is the external structural schematic diagram of the active stirrup distributing vehicle of the present utility model Figure 3 ;
[0036] Figure 5 is the structural diagram of the stirrup jig.
[0037] In the figure: 1. Active steel bar laying vehicle; 1.1. Load-bearing vehicle frame; 1.2. Traveling system; 2. Traveling track; 3. Stirrup rack; 3.1. Support frame A; 3.2. Support frame B; 3.3. Connecting bar; 3.4. Positioning plate A; 3.5. Positioning plate B; 3.6. Positioning groove; 4. Tail beam; 5. Stirrup support rod; 6. Pushing beam; 7. Left pushing power mechanism; 7.1. Motor mounting seat A; 7.2. Slide rail A; 7.3. Rack A; 7.4. Driving motor A; 8. Right pushing power mechanism; 9. Cloth laying device; 10. Reducing motor; 11. Moving cloth laying cross beam; 12. Electromagnet; 13. Left cross beam power mechanism; 14. Right cross beam power mechanism; 15. Pneumatic gripper; 16. Lifting mechanism; 17. Stirrup. Specific implementation mode
[0038] The following further describes the present utility model with reference to the attached drawings: The following further illustrates the present utility model through specific embodiments, but it is not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present utility model.
[0039] Embodiments 1-4, as Figure 1-2 shown, the automatic steel bar laying device for the stirrups of the box girder top plate includes a stirrup rack 3. A set of traveling tracks 2 are respectively arranged on both sides of the stirrup rack 3. It further includes an active steel bar laying vehicle 1. The active steel bar laying vehicle 1 is installed on the traveling track 2 and can horizontally move along its length direction. The active steel bar laying vehicle 1 includes a load-bearing vehicle frame 1.1 above the stirrup rack 3 and a traveling system 1.2 installed at the bottom of the load-bearing vehicle frame. The load-bearing vehicle frame 1.1 is equipped with a cloth laying device 9 and a feeding device for supplying stirrups to the cloth laying device 9.
[0040] Driven by the traveling system 1.2, the load-bearing vehicle frame 1.1 can be driven to move along the length direction of the traveling track 2. The length direction of the traveling track 2 is consistent with that of the stirrup rack 3, so that the load-bearing vehicle frame 1.1 can move from one end to the other end above the stirrup rack 3.
[0041] During the process of the load-bearing vehicle frame 1.1 traveling, the feeding device can supply materials to the cloth laying device 9. The cloth laying device 9 transfers multiple groups of stirrups 17 on the feeding device to the stirrup rack 3 one by one, so that multiple groups of stirrups 17 are arranged on the stirrup rack 3 according to the set interval rule, thereby realizing the automatic cloth laying of the stirrups 17. 1. It can replace manual labor to complete heavy and repetitive steel bar laying work, thus optimizing the work process, reducing unnecessary links and steps; improving labor efficiency and work quality; reducing labor intensity and production costs; improving the working environment of employees and enhancing the comfort and satisfaction of employees' work.
[0042] Embodiment 2, asFigure 1-4 As shown in the figure, the automatic stirrup distributing device for the top slab of a box girder includes a stirrup rack 3. A set of traveling tracks 2 are respectively arranged on both sides of the stirrup rack 3. It also includes a main stirrup distributing vehicle 1. The main stirrup distributing vehicle 1 is installed on the traveling track 2 and can horizontally move along its length direction. The main stirrup distributing vehicle 1 includes a loading frame 1.1 above the stirrup rack 3 and a traveling system 1.2 installed at the bottom of the loading frame. The loading frame 1.1 is equipped with a distributing device 9 and a feeding device for supplying stirrups to the distributing device 9.
[0043] Furthermore, the feeding device includes a tail beam 4 and a pushing beam 6. A plurality of horizontally arranged stirrup support rods 5 are connected along the length direction of the tail beam 4. The plurality of stirrup support rods 5 are arranged at intervals and all penetrate through the pushing beam 6. Assembly holes for sliding in cooperation with the stirrup support rods 5 are provided on the pushing beam 6. The two ends of the pushing beam 6 are respectively connected with a left pushing power mechanism 7 and a right pushing power mechanism 8.
[0044] The loading process is as follows: The arrangement of the stirrup support rods 5 provides effective support for the stirrups 17. Workers place the top slab stirrups produced at the bending center adjacent to each other in sequence along the length direction of the stirrup support rods 5 according to the specified quantity. The left pushing power mechanism 7 and the right pushing power mechanism 8 can be used in cooperation with the pushing beam 6 to push the stirrups 17 on the stirrup support rods 5 in the direction close to the distributing device 9, so as to supply the stirrups 17 to the distributing device 9.
[0045] Furthermore, the left pushing power mechanism 7 includes a motor mounting base A7.1 connected to the pushing beam 6 and two sets of slide rails A7.2 installed on the loading frame 1.1. A slider A for sliding in cooperation with the slide rails A7.2 is arranged on the lower surface of the motor mounting base A7.1. A driving motor A7.4 is installed on the upper surface of the motor mounting base A7.1. The power output shaft A of the driving motor A7.4 penetrates through the motor mounting base A7.1 and extends to the lower part of the motor mounting base A7.1, and a driving gear A is installed at the end of the power output shaft A. A rack A7.3 meshing and driving with the driving gear A is installed on the loading frame 1.1.
[0046] In this application, with the driving motor A7.4 as the power, through the meshing of the gear and the rack, the motor mounting base A7.1 is driven to move along the length direction of the slide rails A7.2, and in cooperation with the pushing beam 6, the stirrups 17 on the stirrup support rods 5 are pushed in the direction close to the distributing device 9, so as to supply the stirrups 17 to the distributing device 9.
[0047] Furthermore, the right pushing power mechanism 8 has the same structure as the left pushing power mechanism 7. The left pushing power mechanism 7 and the right pushing power mechanism 8 need to move synchronously to control the pushing beam 6 to move along the length direction of the stirrup support rods 5.
[0048] Further, the walking system 1.2 includes a left front wheel, a right front wheel, a left rear wheel, and a right rear wheel that are respectively rotatably installed at the four corners of the load-bearing vehicle frame 1.1. The left front wheel and the right front wheel are respectively directly connected and driven by corresponding reduction motors 10. This is prior art, as long as it can be achieved that the walking system 1.2 can drive the load-bearing vehicle frame 1.1 to travel along the driving track 2.
[0049] Further, the cloth device 9 includes a movable cloth cross beam 11. Both ends of the movable cloth cross beam 11 are respectively connected with a left cross beam power mechanism 13 and a right cross beam power mechanism 14. A plurality of groups of electromagnets 12 and a plurality of groups of stirrup downward movement devices are arranged at intervals on the rear side surface of the movable cloth cross beam 11.
[0050] The cloth feeding process is as follows: The left cross beam power mechanism 13 and the right cross beam power mechanism 14 can drive the movable cloth cross beam 11 to drive the energized electromagnet 12 close to the stirrups 17 on the stirrup support rod 5, adsorb the stirrups 17 on the electromagnet 12, and then control the movable cloth cross beam 11 to move away from the stirrup support rod 5, so as to remove a group of stirrups 17 on the stirrup support rod 5 from the stirrup support rod 5 until it is transferred to the outside of the load-bearing vehicle frame 1.1, solving the interference caused by the load-bearing vehicle frame 1.1 to the downward movement of the stirrups 17. Finally, the stirrup downward movement device is used to transfer the stirrups 17 adsorbed on the electromagnet 12 to the stirrup jig 3.
[0051] Further, the stirrup downward movement device includes a pneumatic gripper 15 and a lifting mechanism 16 for driving the pneumatic gripper to lift and lower. The lifting mechanism is installed on the movable cloth cross beam 11. The lifting mechanism is an electric slide table module. The pneumatic gripper 15 is installed on the sliding table of the electric slide table module. The pneumatic gripper 15 uses a cylinder to drive the opening and closing of the gripper body by telescoping.
[0052] The working process of the stirrup downward movement device is as follows: After using the electromagnet 12 to remove a group of stirrups 17 on the stirrup support rod 5 from the stirrup support rod 5, the lifting mechanism 16 is used to drive the pneumatic gripper 15 to descend. The pneumatic gripper 15 grabs the stirrups 17 adsorbed on the electromagnet 12, and then controls the electromagnet 12 to cut off the power and cancel the adsorption. Then, the lifting mechanism 16 is used to continue driving the pneumatic gripper 15 to descend. After reaching the low position, the opening and closing cylinder of the pneumatic gripper 15 drives the gripper body to release the stirrups 17. Under the action of gravity, the top stirrups 17 fall into the slot position of the designated positioning slot 3.6 of the stirrup jig 3. Finally, the lifting mechanism 16 is used to continue driving the pneumatic gripper 15 to rise to the high position.
[0053] At the same time, the left pushing power mechanism 7 and the right pushing power mechanism 8 can be used to cooperate with the pushing cross beam 6 to push the stirrups 17 on the stirrup support rod 5 to move in the direction close to the cloth device 9, filling the vacancy of a group of stirrups 17.
[0054] Then, the traveling system 1.2 moves the load-carrying frame 1.1 by one slot, and the cloth-feeding device 9 can be used again for cloth-feeding and replenishing materials.
[0055] Furthermore, the power mechanism 13 on the left side of the cross beam includes a motor mounting base B connected to the movable cloth-feeding cross beam 11 and two groups of slide rails B mounted on the load-carrying frame 1.1. A slider B that cooperates with the slide rail B is provided on the lower surface of the motor mounting base B. A driving motor B is mounted on the upper surface of the motor mounting base B. The power output shaft B of the driving motor B penetrates through the motor mounting base B and extends to the lower part of the motor mounting base B. A driving gear B is mounted at the end of the power output shaft B. A rack B that meshes with the driving gear B is mounted on the load-carrying frame 1.1.
[0056] This application uses the driving motor B as the power. Through the meshing of gears and racks, the motor mounting base B is driven to move along the length direction of the slide rail B, and cooperates with the movable cloth-feeding cross beam 11 to drive the electromagnet 12, the pneumatic gripper 15, and the lifting mechanism 16 to move.
[0057] Furthermore, the structure of the power mechanism 14 on the right side of the cross beam is the same as that of the power mechanism 13 on the left side of the cross beam.
[0058] Furthermore, referring to Figure 5 , the stirrup support 3 includes spaced-apart support frames A 3.1 and support frames B 3.2. Connecting ribs 3.3 are connected between the support frames A 3.1 and the support frames B 3.2. A positioning plate A 3.4 is arranged along the length direction of the support frame A 3.1, a positioning plate B 3.5 is arranged along the length direction of the support frame B 3.2, and multiple groups of positioning slots 3.6 are spaced apart along the length directions of the positioning plate A 3.4 and the positioning plate B 3.5 for positioning the stirrups 17.
[0059] For the automatic stirrup bar placing device for the top slab of the box girder of the present utility model, during the process of the load-carrying frame traveling, the feeding device can supply materials to the cloth-feeding device. The cloth-feeding device transfers multiple groups of stirrups on the feeding device to the stirrup support one by one, so that the multiple groups of stirrups are arranged on the stirrup support according to the set interval rule, to achieve automatic cloth-feeding of the stirrups, which can replace manual labor to complete heavy and repetitive bar placing work, thereby optimizing the work process, reducing unnecessary links and steps; improving labor efficiency and work quality; reducing labor intensity and production costs; improving the working environment of employees and enhancing the comfort and satisfaction of employees' work.
[0060] For the automatic stirrup distributing device for the box girder top plate of the utility model, the power mechanism on the left side of the cross beam and the power mechanism on the right side of the cross beam can drive the moving distributing cross beam to drive the energized electromagnet close to the stirrups on the stirrup support rod, adsorb the stirrups on the electromagnet, and then control the moving distributing cross beam to move away from the stirrup support rod, so as to remove a group of stirrups on the stirrup support rod from the stirrup support rod until they are transferred to the outside of the bearing vehicle frame, solving the interference caused by the bearing vehicle frame to the downward movement of the stirrups.
[0061] For the automatic stirrup distributing device for the box girder top plate of the utility model, with the driving motor B as the power, through the meshing of gears and racks, the motor mounting seat B is driven to move along the length direction of the slide rail B, and cooperate with the moving distributing cross beam to drive the electromagnet, pneumatic gripper, and lifting mechanism to move, completing the work of the stirrup downward movement device.
[0062] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art of this industry should understand that the utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the invention. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.
[0063] The parts not detailed in the present invention are all well-known technologies to those skilled in the art of this technology.
Claims
1. An automatic stirrup bar arranging device for the top slab of a box girder, comprising a stirrup bar framework (3), and a set of traveling tracks (2) are respectively arranged on both sides of the stirrup bar framework (3), and it is characterized in that: It further includes an active steel bar placing vehicle (1), which is installed on the traveling track (2) and can move horizontally along its length direction. The active steel bar placing vehicle (1) includes a bearing vehicle frame (1.1) above the stirrup rack (3) and a traveling system installed at the bottom of the bearing vehicle frame. The bearing vehicle frame (1.1) is equipped with a cloth placing device (9) and a feeding device for supplying stirrups to the cloth placing device (9).
2. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 1, wherein The feeding device includes a tail beam (4) and a pushing cross beam (6). Along the length direction of the tail beam (4), multiple groups of horizontally arranged stirrup support rods (5) are connected. The multiple groups of stirrup support rods (5) are arranged at intervals and all penetrate through the pushing cross beam (6). Assembly holes for sliding cooperation with the stirrup support rods (5) are formed on the pushing cross beam (6). The two ends of the pushing cross beam (6) are respectively connected with a left pushing power mechanism (7) and a right pushing power mechanism (8).
3. The automatic stirrup arranging device for the top plate of the box girder according to claim 2, characterized in that, The left pushing power mechanism (7) includes a motor mounting base A (7.1) connected to the pushing cross beam (6) and two groups of slide rails A (7.2) installed on the bearing vehicle frame (1.1). A slider A for sliding cooperation with the slide rails A (7.2) is arranged on the lower surface of the motor mounting base A (7.1). A driving motor A (7.4) is installed on the upper surface of the motor mounting base A (7.1). The power output shaft A of the driving motor A (7.4) penetrates through the motor mounting base A (7.1) and extends to the lower part of the motor mounting base A (7.1), and a driving gear A is installed at the end of the power output shaft A. A rack A (7.3) engaged with the driving gear A is installed on the bearing vehicle frame (1.1).
4. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 3, characterized in that, The right pushing power mechanism (8) has the same structure as the left pushing power mechanism (7). The left pushing power mechanism (7) and the right pushing power mechanism (8) need to move synchronously to control the pushing cross beam (6) to move along the length direction of the stirrup support rods (5).
5. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 4, characterized in that, The traveling system (1.2) includes a left front wheel, a right front wheel, a left rear wheel, and a right rear wheel respectively rotatably installed at the four corners of the bearing vehicle frame (1.1). The left front wheel and the right front wheel are directly driven by corresponding reduction motors (10).
6. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 5, wherein, The cloth placing device (9) includes a movable cloth placing cross beam (11). The two ends of the movable cloth placing cross beam (11) are respectively connected with a cross beam left side power mechanism (13) and a cross beam right side power mechanism (14). Multiple groups of electromagnets (12) and multiple groups of stirrup descending devices are arranged at intervals on the rear side surface of the movable cloth placing cross beam (11).
7. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 6, wherein, The stirrup descending device includes a pneumatic gripper (15) and a lifting mechanism (16) for driving the pneumatic gripper to lift. The lifting mechanism is installed on the movable cloth placing cross beam (11). The lifting mechanism is an electric slide table module. A pneumatic gripper (15) is installed on the sliding table of the electric slide table module. The pneumatic gripper (15) uses a cylinder to drive the opening and closing of the gripper body by telescoping.
8. The automatic stirrup arranging device for the top slab of the box girder according to claim 7, characterized in that, The cross beam left side power mechanism (13) includes a motor mounting base B connected to the movable cloth placing cross beam (11) and installed on the bearing vehicle frame ( 1.1) Two sets of slide rails B on (1.1), a slide block B that cooperates with the slide rail B is arranged on the lower surface of the motor mounting seat B, a driving motor B is installed on the upper surface of the motor mounting seat B, a power output shaft B of the driving motor B penetrates through the motor mounting seat B and extends below the motor mounting seat B, and a driving gear B is installed at the end of the power output shaft B. A rack B that meshes and drives with the driving gear B is installed on the load-bearing vehicle frame (1.1).
9. The automatic stirrup bar arranging device for the top slab of the box girder according to claim 8, characterized in that, The stirrup tire rack (3) includes support frames A (3.1) and support frames B (3.2) that are arranged at intervals. Connecting ribs (3.3) are connected between the support frames A (3.1) and the support frames B (3.2). A positioning plate A (3.4) is arranged along the length direction of the support frame A (3.1), a positioning plate B (3.5) is arranged along the length direction of the support frame B (3.2), and multiple groups of positioning grooves (3.6) are spaced apart along the length directions of the positioning plate A (3.4) and the positioning plate B (3.5).
Citation Information
Patent Citations
Machining equipment for prefabricated box girder top plate steel bar frame
CN211842533U