High-speed kneading machine for TPU film production

By using the stirring blade driven by the second motor and the stirring spiral blade driven by the first motor in the kneader in the reverse rotation, combined with the scraping rod to scrape the adhered material, the problem of insufficient stirring in the production of TPU film is solved and the quality of the finished product is improved.

CN223115580UActive Publication Date: 2025-07-18ZHEJIANG JIAYANG PLASTICS NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421913849.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-18
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing high-speed kneaders have problems of insufficient stirring in TPU film production, which affects the quality of the finished product.

Method used

The stirring blade driven by the second motor and the stirring spiral blade driven by the first motor cooperate with each other, the kneading cylinder and the stirring blade rotate in reverse, and the attached material is scraped with the scraping rod to achieve sufficient stirring.

Benefits of technology

Fully stirring of TPU film raw materials is achieved and the quality of finished products is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223115580U_ABST
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Abstract

The utility model relates to the technical field of high-speed kneading machines, and discloses a high-speed kneading machine for TPU (thermoplastic polyurethane) film production, which comprises a kneading machine main body, the kneading machine main body comprises a kneading cylinder, a driving component is arranged on the upper surface of the kneading cylinder, a stirring component is arranged in the kneading cylinder, and stirring blades are arranged on the inner wall of the kneading cylinder. The stirring blades are uniformly arranged at equal intervals and spread on the inner wall of the kneading cylinder, a cross-shaped mounting frame is mounted on the upper surface of the kneading cylinder, a mounting groove is formed in the center of the cross-shaped mounting frame, the driving assembly comprises a second motor, the output end of the second motor is connected with a first rotating shaft, and a limiting convex block is arranged on the outer wall of the first rotating shaft; the first rotating shafts are clamped together through cooperation of the limiting protruding blocks and the mounting grooves. Through the arrangement of the second motor, the stirring blade and the spiral stirring blade, the stirring spiral blade and the stirring blade are matched with each other under the driving of the motor, and raw materials are stirred more sufficiently.
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Description

Technical Field

[0001] The utility model relates to the technical field of high - speed kneading machines, and specifically relates to a high - speed kneading machine for TPU film production. Background Technique

[0002] The kneading machine is an ideal equipment for kneading, mixing, vulcanizing, and polymerizing high - viscosity, elastoplastic materials. The kneading machine can be used for producing silicone rubber, sealant, hot - melt adhesive, food gum base, pharmaceutical preparations, etc. During the production process of cable materials, according to the different application environments or usage requirements of cables, the production formula will be adjusted accordingly, increasing or decreasing certain components so that the cable materials can obtain different properties to meet the usage requirements. During the production of cable materials, generally, raw materials, stabilizers, additives, lubricants, etc. are mixed together for kneading, and finally, the finished cable materials are obtained. Whether the materials are stirred sufficiently often affects the quality of the finished product.

[0003] The application number is 202022976933.8, which discloses a high - speed kneading machine for cable material production and processing, including a chassis and a baffle. Above the chassis is a machine case, and a motor is installed inside the machine case. Above the motor is a rotating shaft, and stirring blades are installed on the outer side of the rotating shaft. A brush mounting plate is arranged on the outer side of the stirring blades, and a cleaning brush is installed on the outer side of the brush mounting plate. A bolt is arranged inside the cleaning brush. Above the machine case is a kneading machine main body, and above the kneading machine main body is a liquid feeding port. A first sealing cover is installed on the top of the liquid feeding port, and a filter screen is arranged inside the liquid feeding port. A solid feeding port is arranged on the left side of the liquid feeding port, and a second sealing cover is arranged above the solid feeding port. The utility model is provided with a multi - layer coating structure formed between the anti - sticking layer and the inner wall of the kneading machine main body, so that the raw materials can be effectively prevented from adsorbing on the inner wall of the kneading machine main body through the anti - sticking layer.

[0004] The above - mentioned disclosed high - speed kneading machine can effectively prevent the raw materials from adsorbing on the inner wall of the kneading machine main body through the setting of a multi - layer coating structure formed between the anti - sticking layer and the inner wall of the kneading machine main body, but its stirring of materials is not sufficient.

[0005] It can be seen that the existing high - speed kneading machines do not have the function of sufficient stirring, and it is necessary to improve the existing deficiencies to provide a function of sufficient stirring. Content of the Utility Model

[0006] The purpose of the utility model is to provide a high - speed kneading machine for TPU film production to solve the problems raised in the above background technique.

[0007] To solve the above - mentioned technical problems, the utility model is realized through the following technical solutions:

[0008] The utility model relates to a high-speed kneader for TPU film production, which comprises a kneader main body. The kneader main body includes a kneading cylinder. A driving assembly is arranged on the upper surface of the kneading cylinder. A stirring assembly is arranged inside the kneading cylinder. Stirring blades are arranged on the inner wall of the kneading cylinder. The stirring blades are evenly arranged at equal intervals and cover the inner wall of the kneading cylinder. A cross mounting frame is installed on the upper surface of the kneading cylinder. An installation groove is formed in the center of the cross mounting frame. The driving assembly includes a second motor. The output end of the second motor is connected with a first rotating shaft. A limiting convex block is arranged on the outer wall of the first rotating shaft. The first rotating shaft is clamped together with the installation groove through the cooperation of the limiting convex block.

[0009] Furthermore, a feeding port is arranged at the top of the kneading cylinder. A discharging port is arranged at the bottom of the kneading cylinder. An electromagnetic valve is installed inside the discharging port.

[0010] Furthermore, a hole is formed in the center of the top of the kneading cylinder. The driving assembly includes a motor mounting plate. The motor mounting plate is slidably connected to the hole at the top of the kneading cylinder through steel balls. The steel balls are evenly arranged around the motor mounting plate to form a circle.

[0011] Furthermore, a first motor is installed above the motor mounting plate. The output end of the first motor is connected with a second rotating shaft. Stirring spiral blades are arranged on the outer wall of the second rotating shaft.

[0012] Furthermore, a support rod is fixedly connected to the bottom outer wall of the second rotating shaft. One end of the support rod is fixedly connected with a scraping rod.

[0013] Furthermore, the bottom of the kneading cylinder is in a hourglass shape. The scraping rod is closely attached to the inner wall of the bottom of the kneading cylinder.

[0014] The utility model has the following beneficial effects:

[0015] (1) Through the arrangement of the second motor, the stirring blades and the spiral stirring blades, after the machine is started, the first motor drives the stirring spiral blades installed on the second rotating shaft to stir the raw materials. At the same time, driven by the second motor, the kneading cylinder rotates in the direction opposite to the rotation direction of the second rotating shaft. The stirring blades installed on the inner wall of the kneading cylinder simultaneously assist in stirring the raw materials. The stirring spiral blades and the stirring blades cooperate with each other to stir the raw materials more fully.

[0016] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings

[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the attached drawings required for the description of the embodiments. Obviously, the attached drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other attached drawings can also be obtained based on these drawings.

[0018] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 Schematic cross-sectional structure diagram of the overall of the present utility model;

[0020] Figure 3 Schematic diagram of the second motor assembly structure of the present utility model;

[0021] Figure 4 Top view of the kneading cylinder structure of the present utility model;

[0022] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0023] In the figure: 1, kneader main body; 101, kneading cylinder; 102, stirring blade; 103, feeding port; 104, discharging port; 105, solenoid valve; 2, driving assembly; 201, motor mounting plate; 202, first motor; 203, cross mounting bracket; 204, mounting groove; 205, second motor; 206, first rotating shaft; 207, limiting convex block; 208, steel ball; 3, stirring assembly; 301, second rotating shaft; 302, stirring spiral blade; 303, support rod; 304, scraping rod. Specific embodiments

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0025] Please refer to Figure 1 - Figure 4As shown in the figure, the utility model is a high-speed kneader for TPU film production, including a kneader main body 1. The kneader main body 1 includes a kneading cylinder 101. A driving assembly 2 is arranged on the upper surface of the kneading cylinder 101. A stirring assembly 3 is arranged inside the kneading cylinder 101. Stirring blades 102 are arranged on the inner wall of the kneading cylinder 101. The stirring blades 102 are evenly arranged at equal intervals and cover the inner wall of the kneading cylinder 101. A cross mounting frame 203 is installed on the upper surface of the kneading cylinder 101. An installation groove 204 is opened at the center of the cross mounting frame 203. The driving assembly 2 includes a second motor 205. The output end of the second motor 205 is connected with a first rotating shaft 206. A limiting convex block 207 is arranged on the outer wall of the first rotating shaft 206. The first rotating shaft 206 is clamped together with the installation groove 204 through the cooperation of the limiting convex block 207. The purpose of such setting is that after the machine starts, the first motor 202 drives the stirring spiral blades 302 installed on the second rotating shaft 301 to stir the raw materials. At the same time, driven by the second motor 205, the kneading cylinder 101 rotates in the opposite direction of the rotation direction of the second rotating shaft 301. The stirring blades 102 installed on the inner wall of the kneading cylinder 101 assist in stirring the raw materials at the same time. The stirring spiral blades 302 and the stirring blades 102 cooperate with each other to stir the raw materials more fully.

[0026] A feeding port 103 is arranged at the top of the kneading cylinder 101. A discharging port 104 is arranged at the bottom of the kneading cylinder 101. A solenoid valve 105 is installed inside the discharging port 104. The purpose of such setting is that after sufficient stirring, the solenoid valve 105 is opened to make the material flow out from the discharging port 104.

[0027] A hole is opened at the center of the top of the kneading cylinder 101. The driving assembly 2 includes a motor mounting plate 201. The motor mounting plate 201 is slidably connected to the hole at the top of the kneading cylinder 101 through steel balls 208. The steel balls 208 are evenly arranged around the motor mounting plate 201 to form a circle.

[0028] A first motor 202 is installed above the motor mounting plate 201. The output end of the first motor 202 is connected with a second rotating shaft 301. Stirring spiral blades 302 are arranged on the outer wall of the second rotating shaft 301.

[0029] A support rod 303 is fixedly connected to the bottom outer wall of the second rotating shaft 301. One end of the support rod 303 is fixedly connected with a scraping rod 304.

[0030] The bottom of the kneading cylinder 101 is in a hourglass shape. The scraping rod 304 is closely attached to the inner wall of the bottom of the kneading cylinder 101. The purpose of such setting is that the first motor 202 drives the scraping rod 304 to slide along the inner wall of the bottom of the kneading cylinder 101 to scrape off the material attached to the inner wall of the kneading cylinder 101 to assist the output of the material.

[0031] During use, raw materials are added into the machine through the feeding port 103. After the machine is started, the first motor 202 drives the stirring screw blade 302 installed on the second rotating shaft 301 to stir the raw materials. At the same time, driven by the second motor 205, the kneading cylinder 101 rotates in a direction opposite to the rotation direction of the second rotating shaft 301. The stirring blade 102 installed on the inner wall of the kneading cylinder 101 simultaneously performs auxiliary stirring on the raw materials. The stirring screw blade 302 and the stirring blade 102 cooperate with each other to stir the raw materials more fully.

[0032] After sufficient stirring, the solenoid valve 105 is opened to allow the material to flow out from the discharge port 104. The bottom of the kneading cylinder 101 is funnel-shaped, which is conducive to the outflow of the material. At the same time, the first motor 202 drives the scraping rod 304 to slide along the inner wall of the bottom of the kneading cylinder 101 to scrape off the material adhering to the inner wall of the kneading cylinder 101 to assist in the output of the material.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A high-speed kneader for TPU film production, comprising a kneader main body (1), characterized in that: The kneader main body (1) includes a kneading cylinder (101). A driving component (2) is arranged on the upper surface of the kneading cylinder (101), and a stirring component (3) is arranged inside the kneading cylinder (101). Stirring blades (102) are arranged on the inner wall of the kneading cylinder (101), and the stirring blades (102) are evenly arranged at equal intervals and cover the inner wall of the kneading cylinder (101). A cross mounting frame (203) is mounted on the upper surface of the kneading cylinder (101), and a mounting groove (204) is formed in the center of the cross mounting frame (203). The driving component (2) includes a second motor (205). The output end of the second motor (205) is connected to a first rotating shaft (206). A limiting convex block (207) is arranged on the outer wall of the first rotating shaft (206), and the first rotating shaft (206) is clamped together with the mounting groove (204) through the cooperation of the limiting convex block (207).

2. The high-speed kneader for TPU film production according to claim 1, wherein: A feeding port (103) is arranged at the top of the kneading cylinder (101), and a discharging port (104) is arranged at the bottom of the kneading cylinder (101). An electromagnetic valve (105) is installed inside the discharging port (104).

3. The high-speed kneader for TPU film production according to claim 2, wherein: A hole is formed in the center of the top of the kneading cylinder (101). The driving component (2) includes a motor mounting plate (201). The motor mounting plate (201) is slidably connected to the hole at the top of the kneading cylinder (101) through steel balls (208), and the steel balls (208) are evenly arranged around the motor mounting plate (201) to form a circle.

4. A high-speed kneader for TPU film production according to claim 3, characterized in that: A first motor (202) is installed above the motor mounting plate (201). The output end of the first motor (202) is connected to a second rotating shaft (301), and a stirring spiral blade (302) is arranged on the outer wall of the second rotating shaft (301).

5. A high-speed kneader for TPU film production according to claim 4, characterized in that: A support rod (303) is fixedly connected to the bottom outer wall of the second rotating shaft (301), and a scraping rod (304) is fixedly connected to one end of the support rod (303).

6. The high-speed kneader for TPU film production according to claim 5, characterized in that: The bottom of the kneading cylinder (101) is in a hourglass shape, and the scraping rod (304) is closely attached to the inner wall of the bottom of the kneading cylinder (101).

Citation Information

Patent Citations

  • High-speed kneading machine for cable material production and processing

    CN214293864U