Positioning and adjusting support for parallel stations of cold press for heat preservation and decoration integrated plates

Abstract

The utility model belongs to the technical field of heat preservation and decoration integrated plate production equipment, and particularly relates to a positioning and adjusting support for parallel stations of a heat preservation and decoration integrated plate cold press. A linear guide rail is installed on an installation support through a bolt, a sliding block is arranged on the linear guide rail in a sliding mode, a guide shaft perpendicular to the sliding direction is arranged on an installation cushion block through a T-shaped guide shaft support, and a proximity switch sensor is installed on the guide shaft through a photoelectric clamp. According to the support, the X-axis position and the Y-axis position of the proximity switch sensor are flexibly adjusted by adjusting the positioning bolt and the clamping bolt, and the problems of sensor position deviation, damage and signal abnormity caused by equipment interference are effectively avoided. According to the utility model, by introducing the parallel station adjustable proximity switch sensor positioning bracket, the production process is optimized, the production efficiency, the man-machine adaptation rate and the automation rate are improved, the production cost and the human input are reduced, and the positioning bracket has important significance for improving the market competitiveness and realizing the sustainable development.

Description

Technical Field

[0001] The utility model belongs to the technical field of production equipment for thermal insulation and decoration integrated boards, and particularly relates to a positioning and adjusting bracket for a parallel station of a cold press for thermal insulation and decoration integrated boards. Background Art

[0002] In the production process of thermal insulation and decoration integrated boards, as a key equipment, the cold press uses the hydraulic principle to press polyurethane glue and boards into a whole. In the current automatic production line, cold presses are usually used in pairs in the form of parallel stations, and the number can reach dozens. In order to improve production efficiency, a ferry truck is usually used to send stacks of boards into the cold press for processing.

[0003] In order to ensure the precise movement of the ferry truck and the effective operation of the cold press, proximity switch sensors and their supporting detection rods are widely used to record the position of the ferry truck and control the start and stop of the ferry truck through a controller. However, in the existing actual production, the proximity switch sensors are installed on the frame of the cold press through fixed brackets. Due to the non-adjustability of the positioning brackets, it is difficult to precisely control the relative position between the proximity switch sensors and the detection rods, which often leads to problems such as signal anomalies, interference with the detection rods, and interference between the stacked boards and the cold press. This not only affects the normal operation of the production line, but also requires special personnel to constantly confirm and adjust, thus increasing the labor cost and reducing the production efficiency.

[0004] Therefore, in order to solve these problems, it is necessary to develop a new type of positioning bracket for proximity switch sensors, which should have the ability to adjust the length in the X-axis and Y-axis directions to ensure the precise matching between the proximity switch sensors and the detection rods, thereby improving the stability and production efficiency of the production line. Summary of the Utility Model

[0005] Aiming at the problem that the positioning bracket for proximity switch sensors cannot be adjusted in the X-axis and Y-axis directions, which further leads to problems such as interference with the detection rods, interference between the stacked boards and the cold press, and signal anomalies in actual operation. The utility model provides a positioning and adjusting bracket for a parallel station of a cold press for thermal insulation and decoration integrated boards.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a positioning and adjustment bracket for the parallel working station of a cold press machine for thermal insulation decorative integrated panels, comprising a mounting bracket, the mounting bracket comprising a slide rail mounting plate and a fixed mounting plate, and the two are arranged vertically to form a T-shaped structure, a mounting screw hole is provided on the fixed mounting plate, a linear guide rail is installed on the slide rail mounting plate by bolts, a slider is slidably provided on the linear guide rail, a mounting pad is installed on the slider by bolts, a guide shaft perpendicular to the sliding direction is provided on the mounting pad, a photoelectric clamp is provided on the guide shaft, and the photoelectric clamp is used to fix the proximity switch sensor.

[0007] As a further supplement to the above technical solution, a guide rail clamp is installed at the bottom of the mounting pad by bolts, and a positioning bolt is provided on the guide rail clamp. The positioning bolt is used to limit the sliding of the slider by turning, thereby achieving relative position fixation.

[0008] As a further supplement to the above technical solution, a T-shaped guide shaft support is installed on the mounting pad by bolts, a circular through hole and a clamping gap connected thereto are provided on the T-shaped guide shaft support, a clamping bolt is provided on the T-shaped guide shaft support passing through the clamping gap, and the guide shaft is inserted into the circular through hole and clamped and fixed by the clamping bolt.

[0009] As a further supplement to the above technical solution, two limit blocks are installed on the slide rail mounting plate by bolts, and the two limit blocks are respectively located at both ends of the linear guide rail to limit the sliding block from sliding out of the linear guide rail.

[0010] As a further supplement to the above technical solution, one side of the slide rail mounting plate is connected to the fixed mounting plate via a rib plate, and the rib plate is used to prevent the T-shaped mounting bracket from deforming, thereby causing the proximity switch sensor to shift in position.

[0011] As a further supplement to the above technical solution, an internal screw hole is provided at the end of the guide shaft for threaded connection with other guide shafts, thereby increasing the installation position of the photoelectric clamp.

[0012] Compared with the situation before the transformation, the sensor positioning and adjusting bracket provided by the utility model has the following advantages:

[0013] 1. Flexibility and Adjustability: By designing structures such as positioning bolts and T-shaped guide shaft supports, the utility model can achieve flexible sliding and precise fixation of the slider on the linear guide rail, thereby ensuring that the proximity switch sensor can be accurately positioned at the required position. This not only optimizes the production process but also improves the adaptability and interactivity of the equipment, enabling it to cooperate smoothly with multiple cold presses and ensuring the accuracy and stability of production signals.

[0014] 2. Safety and Stability: By setting limit blocks at both ends of the linear guide rail, the utility model effectively prevents the risk of the slider slipping out of the guide rail due to accidents or operational errors, thus avoiding possible damage to the sensor and adverse effects on the normal operation of the production line. This design significantly enhances the stability and safety of the slide rail system, providing a solid guarantee for the smooth operation of the production line.

[0015] 3. Scalability and Adaptability: By adding an internal threaded hole design at the end of the guide shaft, the utility model enables the guide shaft to be threadedly connected to other guide shafts with threaded structures, thereby achieving flexible adjustment of the installation position of the optoelectronic clamp. This design not only improves the installation efficiency but also greatly enhances the scalability and adaptability of the system, meeting the precise requirements for the installation position of the optoelectronic clamp in various complex environments.

[0016] 4. Production Efficiency and Cost-effectiveness: By introducing a positioning and adjusting bracket for the proximity switch sensor in parallel workstations, the utility model effectively solves problems such as sensor position deviation, damage, and signal abnormalities caused by equipment interference, significantly improving the production rhythm and production efficiency. At the same time, it reduces the additional labor input caused by equipment failures and downtime, lowers production costs and labor input, and improves employees' job satisfaction and production enthusiasm.

[0017] 5. Human-Machine Adaptability and Automation Rate: The positioning bracket designed in the utility model makes the cooperation between the equipment and the operator more tacit, reducing the impact of human factors on production. At the same time, by reducing manual intervention, the degree of automation of the production process is improved, further ensuring product consistency and quality stability. Description of the Drawings

[0018] Figure 1 It is a structural diagram of the positioning and adjusting bracket for the parallel workstations of the cold press in the utility model;

[0019] Figure 2 It is an assembly diagram of the positioning and adjusting bracket for the parallel workstations of the cold press in the utility model;

[0020] Figure 3 It is a reference diagram for the use of the positioning and adjusting bracket for the parallel workstations of the cold press in the utility model;

[0021] In the figure: the mounting bracket is 1, the linear guide rail is 2, the slider is 3, the mounting pad is 4, the guide shaft is 5, the photoelectric clamp is 6, the limit block is 7, the T-shaped guide shaft support is 8, the round through hole is 9, the clamping gap is 10, the clamping bolt is 11, the guide rail clamp is 12, the positioning bolt is 13, the proximity switch sensor is 14, and the internal screw hole is 15.

[0022] The mounting bracket includes: a slide rail mounting plate 101 , a fixed mounting plate 102 , mounting screw holes 103 , and a rib plate 104 . DETAILED DESCRIPTION

[0023] In order to further illustrate the technical solution of the utility model, the following Figures 1 to 3 ,According to the on-site transformation implementation situation, we further illustrate the utility model through three embodiments.

[0024] Embodiment 1

[0025] As attached Figures 1 to 3 As shown, a positioning and adjustment bracket for the parallel workstation of the cold press machine for thermal insulation decorative integrated panels includes a mounting bracket 1, wherein the mounting bracket 1 includes a slide rail mounting plate 101 and a fixed mounting plate 102, and the two are arranged vertically to form a T-shaped structure, and a mounting screw hole 103 is provided on the fixed mounting plate 102, and one side of the slide rail mounting plate 101 is connected to the fixed mounting plate 102 through a rib plate 104, and the rib plate 104 is used to prevent the mounting bracket 1 of the T-shaped structure from deforming, thereby causing the position of the proximity switch sensor 14 to shift. The mounting bracket 1 is fixed to the frame of the cold press machine by bolts passing through the mounting screw holes 103, and is located on one side of the shuttle bus. A linear guide rail 2 is installed on the slide rail mounting plate 101 by bolts, a slider 3 is slidably arranged on the linear guide rail 2, a mounting pad 4 is installed on the slider 3 by bolts, a guide rail clamp 12 is installed on the bottom of the mounting pad 4 by bolts, a positioning bolt 13 is arranged on the guide rail clamp 12, and the positioning bolt 13 is used to limit the sliding of the slider 3 by pulling, so as to achieve relative position fixation, a guide shaft 5 perpendicular to the sliding direction is arranged on the mounting pad 4, and a photoelectric clamp 6 is arranged on the guide shaft 5, and the photoelectric clamp 6 is used to fix the proximity switch sensor 14.

[0026] Furthermore, a T-shaped guide shaft support 8 is installed on the mounting pad 4 by bolts, a circular through hole 9 and a clamping gap 10 connected thereto are provided on the T-shaped guide shaft support 8, a clamping bolt 11 is provided on the T-shaped guide shaft support 8 and passes through the clamping gap 10, and the guide shaft 5 is inserted into the circular through hole 9 and is clamped and fixed by the clamping bolt 11.

[0027] It should be noted that before production, it is necessary to test for interference with the shuttle vehicle. By making appropriate adjustments, it is possible to achieve adaptive interaction with dozens of cold presses, ensuring normal signals for the stacked integrated boards to enter and exit the cold presses, and accurate deceleration positions and stop positions.

[0028] Embodiment 2

[0029] As shown in the attached Figure 2 figure, in order to ensure the stable movement and safety of the slider on the linear guide. We chose to firmly install two limit blocks 7 on the slide rail mounting plate 101. The positions of these two limit blocks 7 are located at both ends of the linear guide 2 respectively, forming an effective protection boundary.

[0030] Such a design can ensure that during the adjustment and installation process, the slider 3 can slide smoothly on the linear guide 2 without slipping out of the linear guide 2 due to accidents or operational errors, thus triggering the risk of dislocation. Once the slider 3 slides out of the guide rail, it may damage the nearby switch sensors, further having an adverse impact on the normal operation of the production line.

[0031] Therefore, in this embodiment, by introducing these two limit blocks 7, we effectively enhance the stability and safety of the slide rail system, providing a solid guarantee for the smooth operation of the production line.

[0032] Embodiment 3

[0033] As shown in the attached Figure 3 figure, we optimized the structure of the guide shaft 5. Specifically, at the end of the guide shaft 5, we cleverly set an internal threaded hole 15. This internal threaded hole 15 can be threadedly connected to other guide shafts 5 with the same threaded structure. This design provides great flexibility for the installation position of the optoelectronic clamp 6. At the same time, it can also meet the complex environment of installing multiple optoelectronic clamps 6. By simply adding or adjusting the length and number of the guide shafts 5, we can easily find and fix the optimal position of the optoelectronic clamp 6.

[0034] This design not only improves the installation efficiency but also greatly enhances the scalability and adaptability of the system. Whether in precision instruments, automated equipment, or other application fields that require precise control, the guide shaft 5 with the internal threaded hole 15 can play an important role, providing convenience and possibilities for the installation of the optoelectronic clamp 6 in various scenarios.

[0035] This technological transformation project was successfully implemented in the cold pressing section of the composite production line in the thermal decoration division of our company, marking another solid step on our path towards production automation and intelligence. The core of this technological transformation lies in the introduction of the adjustable proximity switch sensor positioning bracket for parallel workstations. This innovative design not only optimizes the production process but also brings significant benefits in multiple aspects.

[0036] First, from the perspective of production rhythm, the new positioning bracket allows the X and Y axis positions of the proximity switch sensor to be flexibly adjusted, effectively avoiding problems such as sensor position offset, damage and signal abnormality caused by equipment interference. This not only reduces downtime during production, but also ensures the continuity and stability of production, thereby significantly improving production rhythm and production efficiency.

[0037] Secondly, from the perspective of labor costs, by introducing the new positioning bracket, we have reduced the additional manpower input caused by equipment failure and downtime. Workers can focus more on high-quality product production instead of dealing with equipment problems. This not only reduces labor costs, but also improves employee job satisfaction and production enthusiasm.

[0038] Finally, from the perspective of human-machine adaptation and automation, this technical transformation project has significantly improved the human-machine adaptation and automation rates. The new positioning bracket makes the cooperation between the equipment and the operator more tacit, reducing the impact of human factors on production. At the same time, by reducing manual intervention, the automation level of the production process is improved, further ensuring the consistency and quality stability of the product.

[0039] In summary, this technical transformation project not only improved production efficiency and product quality, but also reduced production costs and manpower input. This is of great significance to improving our company's market competitiveness and achieving sustainable development.

[0040] The above shows and describes the main features and advantages of the utility model. For those skilled in the art, it is obvious that the specific implementation of the utility model is not limited to the details of the above exemplary embodiments, and the creative ideas and design ideas of the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model, which should be equivalent to the protection scope disclosed in the technical solution of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A positioning and adjusting bracket for a parallel station of a cold press for thermal insulation and decoration integrated boards, comprising an installation bracket (1), characterized in that: The mounting bracket (1) comprises a slide rail mounting plate (101) and a fixed mounting plate (102), and the two are arranged vertically to form a T-shaped structure. The fixed mounting plate (102) is provided with a mounting screw hole (103). A linear guide rail (2) is mounted on the slide rail mounting plate (101) by means of bolts. A slider (3) is slidably mounted on the linear guide rail (2). A mounting pad (4) is mounted on the slider (3) by means of bolts. A guide shaft (5) perpendicular to the sliding direction is provided on the mounting pad (4). A photoelectric clamp (6) is provided on the guide shaft (5). The photoelectric clamp (6) is used to fix a proximity switch sensor (14).

2. The positioning and adjusting bracket for the parallel station of the cold press of the thermal insulation and decoration integrated board according to claim 1, wherein: A guide rail clamp (12) is installed at the bottom of the installation pad (4) via bolts, and a positioning bolt (13) is provided on the guide rail clamp (12). The positioning bolt (13) is used to limit the sliding movement of the slider (3) by pulling, thereby achieving relative position fixation.

3. The positioning and adjusting bracket for the parallel working station of the cold press for the integrated thermal insulation and decoration board according to claim 1, wherein: A T-shaped guide shaft support (8) is mounted on the mounting pad (4) by means of bolts, a round through hole (9) and a clamping slit (10) communicating therewith are provided on the T-shaped guide shaft support (8), a clamping bolt (11) is provided on the T-shaped guide shaft support (8) and passes through the clamping slit (10), and the guide shaft (5) is inserted into the round through hole (9) and is clamped and fixed by means of the clamping bolt (11).

4. The positioning and adjusting bracket for the parallel station of the cold press for the integrated thermal insulation and decoration board according to claim 1, wherein: Two limit blocks (7) are installed on the slide rail mounting plate (101) by means of bolts. The two limit blocks (7) are respectively located at two ends of the linear guide rail (2) and are used to limit the sliding block (3) from sliding out of the linear guide rail (2).

5. A positioning and adjusting bracket for a parallel station of a cold press for thermal insulation and decoration integrated panels according to any one of claims 1 to 4, characterized in that: One side of the slide rail mounting plate (101) is connected to the fixed mounting plate (102) via a rib plate (104), and the rib plate (104) is used to prevent the T-shaped mounting bracket (1) from deforming, thereby causing the proximity switch sensor (14) to shift in position.

6. The positioning and adjusting bracket for the parallel station of the cold press for the integrated thermal insulation and decoration board according to claim 5, characterized in that: An inner screw hole (15) is provided at the end of the guide shaft (5) for threaded connection with other guide shafts (5), thereby increasing the installation position of the photoelectric clamp (6).

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