Assembled water flow double-wall corrugated pipe forming module
Through assembled water flow double-wall corrugated pipe forming module with assembled design and drilling processing, the defects of the casting and welding processes in the prior art are solved, high-quality sealing and efficient heat exchange are achieved, and cost is reduced.
Patent Information
- Application Number
- CN202422390069.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing water-cooled plastic double-wall corrugated pipe molding modules have inherent defects in the casting and welding processes, such as sand holes, shrinkage holes and water leakage, which are difficult to completely eliminate and are costly.
The assembled design adopts a bolted upper chamber cover plate and lower chamber cover plate, combined with the drilled upper vacuum hole and lower vacuum hole, avoiding casting and welding, and using 6061 aluminum alloy material and matching 304 stainless steel cover plate and sealing ring to achieve high-quality sealing.
It solves faults such as water leakage and air leakage, improves the quality and heat exchange efficiency of the module body, reduces costs and eliminates casting and welding defects.
Smart Images
Figure CN223115801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds for producing corrugated pipes, and specifically, to an assembled water-flow double-wall corrugated pipe forming module. Background Art
[0002] As Figure 1 shown, it is a common existing water-cooled plastic double-wall corrugated pipe forming module. Most of the forming modules are casting aluminum alloy welded modules, using cast aluminum materials such as aluminum alloy materials like ZL104 and ZL107. Among them, the vacuum tube 8 forming the vacuum hole is assembled onto the module body 1 by casting, and the water chamber cover plate 9 is welded onto the module body 1 to form a cooling water chamber.
[0003] The advantages of the above-mentioned forming module are high heat exchange efficiency and simple and easy processing and manufacturing. After years of market verification, while having the above advantages, defects such as cooling water leakage, sand holes, and shrinkage holes in the cast billet of the welded forming module are also relatively obvious.
[0004] The main reasons for these defects are the inherent defects in the aluminum alloy casting and welding processes. The casting process is prone to defects such as sand holes, shrinkage holes, and cracks, and the welding process will generate thermal stress, which exacerbates the degree of cracks and causes water leakage. The above process defects are difficult problems in the industry and are difficult to completely eliminate, and can only be alleviated with high costs. Content of the Utility Model
[0005] Aiming at the above deficiencies, the technical problem to be solved by the utility model is: to provide an assembled water-flow double-wall corrugated pipe forming module that eliminates welding and casting defects.
[0006] To solve the above technical problem, the technical solution of the utility model is:
[0007] An assembled water-flow double-wall corrugated pipe forming module, comprising: two module bodies used in pairs, and the two module bodies are symmetrical;
[0008] The module body is provided with an upper vacuum hole and a lower vacuum hole that are connected and an upper water chamber and a lower water chamber that are connected. The upper water chamber is located outside the upper vacuum hole, and the lower water chamber is located outside the lower vacuum hole. The upper vacuum holes of the two module bodies are connected, and the lower vacuum holes of the two module bodies are connected;
[0009] The module body is provided with an upper water chamber cover plate for sealing the upper water chamber and a lower water chamber cover plate for sealing the lower water chamber, and the upper water chamber cover plate and the lower water chamber cover plate are bolted to the module body.
[0010] Preferably, the upper vacuum hole is divided into a first upper vacuum hole and a second upper vacuum hole that are connected, and the lower vacuum hole is divided into a first lower vacuum hole and a second lower vacuum hole that are connected.
[0011] Preferably, the upper water chamber is divided into a first upper water chamber and a second upper water chamber which are communicated with each other. The first upper water chamber is located outside the first upper vacuum hole, and the second upper water chamber is located outside the second upper vacuum hole.
[0012] The lower water chamber is divided into a first lower water chamber and a second lower water chamber which are communicated with each other. The first lower water chamber is located outside the first lower vacuum hole, and the second lower water chamber is located outside the second lower vacuum hole.
[0013] The second upper vacuum hole and the second lower vacuum hole are communicated with each other, and the second upper water chamber and the second lower water chamber are communicated with each other.
[0014] The upper water chamber cover is divided into a first upper water chamber cover plate for sealing the first upper water chamber and a second upper water chamber cover plate for sealing the second upper water chamber. The lower water chamber cover is divided into a first lower water chamber cover plate for sealing the first lower water chamber and a second lower water chamber cover plate for sealing the second lower water chamber.
[0015] Preferably, the bottom of the first upper vacuum hole is parallel to the bottom of the first upper water chamber, and the bottom of the second upper vacuum hole is parallel to the bottom of the second upper water chamber.
[0016] The bottom of the first lower vacuum hole is parallel to the bottom of the first lower water chamber, and the bottom of the second lower vacuum hole is parallel to the bottom of the second lower water chamber.
[0017] Preferably, along the axial direction, two upper water chambers and two lower water chambers are provided on the modular body, and two upper vacuum holes and two lower vacuum holes are provided on the modular body.
[0018] The two upper vacuum holes on the same side of the axial direction are communicated with each other.
[0019] The two first lower water chambers are communicated with each other.
[0020] Preferably, the two first upper water chambers are respectively communicated with water inlet and outlet connectors.
[0021] Preferably, the water inlet and outlet connectors are arranged on the first upper water chamber cover plate.
[0022] Preferably, the modular body is fixedly connected with a modular pressing plate, and a vacuum channel is provided on the modular pressing plate. The vacuum channel is communicated with the second lower vacuum hole.
[0023] Preferably, sealing rings are respectively arranged between the first upper water chamber cover plate, the second upper water chamber cover plate, the first lower water chamber cover plate, the second lower water chamber cover plate and the modular body.
[0024] After adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0025] In this application, the upper water chamber cover plate and the lower water chamber cover plate are assembled to the module body through bolts, and the upper vacuum hole and the lower vacuum hole are processed by drilling holes in the module body, solving the inherent defects in the casting and welding processes in the prior art. The module body has high quality and there are no faults such as water leakage and air leakage. Brief Description of the Drawings
[0026] Figure 1 is a schematic cross-sectional structure diagram of a water-cooled double-wall corrugated pipe forming module in the prior art;
[0027] Figure 2 is a schematic structure diagram of an embodiment of the assembled water-flow double-wall corrugated pipe forming module of the present invention;
[0028] Figure 3 is a schematic cross-sectional structure diagram of an embodiment of the assembled water-flow double-wall corrugated pipe forming module of the present invention;
[0029] Figure 4 is Figure 1 a schematic structure diagram of the right mold system in;
[0030] Figure 5 is Figure 4 an enlarged schematic structure diagram in the A direction of;
[0031] Figure 6 is Figure 4 an enlarged schematic structure diagram in the B direction of;
[0032] Figure 7 is a schematic diagram of the cooling water flow direction;
[0033] In the figure: 1. Module body; 11. First upper water chamber; 12. Second upper water chamber; 13. First upper vacuum hole; 14. Second upper vacuum hole; 15. First lower water chamber; 16. Second lower water chamber; 17. First lower vacuum hole; 18. Second lower vacuum hole; 19. Intermediate water pipe; 2. Module pressing plate; 21. Vacuum channel; 3. First upper water chamber cover plate; 4. Second upper water chamber cover plate; 5. First lower water chamber cover plate; 6. Second lower water chamber cover plate; 7. Water inlet and outlet joint; 8. Vacuum tube; 9. Water chamber cover plate. Detailed Embodiments
[0034] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0035] As Figure 2 and Figure 3As shown together, an assembled water-flow double-wall corrugated pipe forming module includes: two modular bodies 1 used in pairs, and the two modular bodies 1 are symmetrical to each other;
[0036] On the modular body 1, there are an upper vacuum hole and a lower vacuum hole that are connected and an upper water cavity and a lower water cavity that are connected. The upper water cavity is located outside the upper vacuum hole, and the lower water cavity is located outside the lower vacuum hole. The upper vacuum holes of the two modular bodies 1 are connected, and the lower vacuum holes of the two modular bodies 1 are connected;
[0037] On the modular body 1, there is an upper water cavity cover plate for sealing the upper water cavity and a lower water cavity cover plate for sealing the lower water cavity. The upper water cavity cover plate and the lower water cavity cover plate are bolted to the modular body 1.
[0038] In this application, the upper water cavity cover plate and the lower water cavity cover plate are assembled to the modular body 1 by bolts, and the upper vacuum hole and the lower vacuum hole are processed by drilling on the modular body 1, which solves the inherent defects in the casting and welding processes in the prior art. The modular body 1 has high quality and there are no faults such as water leakage and air leakage.
[0039] As Figure 3 and Figure 4 shown together, for the convenience of drilling, the upper vacuum hole is divided into a first upper vacuum hole 13 and a second upper vacuum hole 14 that are connected, and the lower vacuum hole is divided into a first lower vacuum hole 17 and a second lower vacuum hole 18 that are connected. The first upper vacuum holes 13 of the two modular bodies 1 are connected, and the first lower vacuum holes 17 of the two modular bodies 1 are connected.
[0040] To make the cooling uniform, the wall thickness between the vacuum hole and the water cavity needs to be consistent. The upper water cavity is divided into a first upper water cavity 11 and a second upper water cavity 12 that are connected. The first upper water cavity 11 is located outside the first upper vacuum hole 13, and the second upper water cavity 12 is located outside the second upper vacuum hole 14. The wall thickness between the first upper water cavity 11 and the first upper vacuum hole 13 is basically the same as the wall thickness between the second upper water cavity 12 and the second upper vacuum hole 14;
[0041] The lower water cavity is divided into a first lower water cavity 15 and a second lower water cavity 16 that are connected. The first lower water cavity 15 is located outside the first lower vacuum hole 17, and the second lower water cavity 16 is located outside the second lower vacuum hole 18. The wall thickness between the first lower water cavity 15 and the first lower vacuum hole 17 is basically the same as the wall thickness between the second lower water cavity 16 and the second lower vacuum hole 18;
[0042] The second upper water cavity 12 and the second lower water cavity 16 are connected by an intermediate water pipe 19, and the second upper vacuum hole 14 and the second lower vacuum hole 18 are connected;
[0043] The upper water cavity cover is divided into a first upper water cavity cover plate 3 for sealing the first upper water cavity 11 and a second upper water cavity cover plate 4 for sealing the second upper water cavity 12. The lower water cavity cover is divided into a first lower water cavity cover plate 5 for sealing the first lower water cavity 15 and a second lower water cavity cover plate 6 for sealing the second lower water cavity 16. Sealing rings are respectively provided between the first upper water cavity cover plate 3, the second upper water cavity cover plate 4, the first lower water cavity cover plate 5, the second lower water cavity cover plate 6 and the modular body 1.
[0044] Further, the first upper vacuum hole 13 is parallel to the bottom of the first upper water cavity 11, and the second upper vacuum hole 14 is parallel to the bottom of the second upper water cavity 12; the first lower vacuum hole 17 is parallel to the bottom of the first lower water cavity 15, and the second lower vacuum hole 18 is parallel to the bottom of the second lower water cavity 16.
[0045] In the illustrated embodiment, along the axial direction, two upper water cavities and two lower water cavities are provided on the modular body 1. Two upper vacuum holes and two lower vacuum holes are provided on the modular body 1. The upper water cavities and the upper vacuum holes on the same side of the axis correspond in position, and the lower water cavities and the lower vacuum holes on the same side of the axis correspond in position; the two first lower water cavities 15 are communicated with each other. As Figure 7 shown, the cooling water first enters one of the first upper water cavities 11, then flows into the second upper water cavity 12 on the same side of the axis, then flows through the intermediate water pipe 19 to the second lower water cavity 16 on the same side of the axis, then flows into the first lower water cavity 15 on the same side of the axis, then flows into the first lower water cavity 15 on the other side, then flows to the second lower water cavity 16 on the same side of the axis as the first lower water cavity 15, then flows to the second upper water cavity 12 on the same side of the axis, then flows to the first upper water cavity 11 on the same side of the axis, and flows out from the first upper water cavity 11.
[0046] Corresponding to the water flow direction, each of the two first upper water cavities 11 is communicated with an inlet and outlet joint 7. One inlet and outlet joint 7 is used as an inlet joint, and the other inlet and outlet joint 7 is used as an outlet joint. The inlet and outlet joint 7 is installed on the corresponding first upper water cavity cover plate 3.
[0047] The modular body 1 is fixedly connected with a modular pressing plate 2. A vacuum channel 21 is provided on the modular pressing plate 2. The vacuum channel 21 is respectively communicated with the second upper vacuum hole 14 and the second lower vacuum hole 18. A vacuum seam is provided on the cavity surface of the modular body 1. The vacuum seam communicates the upper vacuum hole and the lower vacuum hole through a suction groove. The upper vacuum hole and the lower vacuum hole are communicated with the vacuum channel 21 to form a closed vacuum system. The vacuum system is connected to a vacuum pumping device for adsorbing the blank to the cavity surface of the modular body 1.
[0048] The module body 1 is made of 6061 aluminum alloy, which is a high-quality aluminum alloy product produced by heat treatment pre-stretching process. The main alloying elements of 6061 aluminum alloy are magnesium and silicon, and form Mg2Si phase. It has good thermal conductivity and high heat exchange efficiency; good processing performance, high toughness, no deformation after processing; the material is dense and defect-free and easy to polish and color, with good oxidation effect and other advantages, and its strength is slightly higher than that of cast aluminum.
[0049] Each water chamber cover is made of 304 stainless steel, and with stainless steel bolts and sealing rings, it can achieve 0.3Mpa-0.5Mpa water pressure without leakage.
[0050] The above are examples of the best implementation methods of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model shall be based on the content of the claims, and any equivalent transformation based on the technical enlightenment of the utility model is also within the protection scope of the utility model.
Claims
1. An assembled water flow double-wall corrugated pipe forming module, characterized in that, Including: Two modular bodies used in pairs, and the two modular bodies are symmetrical; The modular body is provided with an upper vacuum hole and a lower vacuum hole that are connected and an upper water chamber and a lower water chamber that are connected. The upper water chamber is located outside the upper vacuum hole, and the lower water chamber is located outside the lower vacuum hole. The upper vacuum holes of the two modular bodies are connected, and the lower vacuum holes of the two modular bodies are connected; The modular body is provided with an upper water chamber cover plate for sealing the upper water chamber and a lower water chamber cover plate for sealing the lower water chamber. The upper water chamber cover plate and the lower water chamber cover plate are bolted to the modular body.
2. The assembled water flow double-wall corrugated pipe forming module according to claim 1, characterized in that, The upper vacuum hole is divided into a first upper vacuum hole and a second upper vacuum hole that are connected, and the lower vacuum hole is divided into a first lower vacuum hole and a second lower vacuum hole that are connected.
3. The assembled water flow double-wall corrugated pipe forming module according to claim 2, wherein The upper water chamber is divided into a first upper water chamber and a second upper water chamber that are connected. The first upper water chamber is located outside the first upper vacuum hole, and the second upper water chamber is located outside the second upper vacuum hole; The lower water chamber is divided into a first lower water chamber and a second lower water chamber that are connected. The first lower water chamber is located outside the first lower vacuum hole, and the second lower water chamber is located outside the second lower vacuum hole; The second upper vacuum hole and the second lower vacuum hole are connected, and the second upper water chamber and the second lower water chamber are connected; The upper water chamber cover is divided into a first upper water chamber cover plate for sealing the first upper water chamber and a second upper water chamber cover plate for sealing the second upper water chamber. The lower water chamber cover plate is divided into a first lower water chamber cover plate for sealing the first lower water chamber and a second lower water chamber cover plate for sealing the second lower water chamber.
4. The assembled water flow double-wall corrugated pipe forming module according to claim 3, characterized in that, The bottom of the first upper vacuum hole and the first upper water chamber are parallel, and the bottom of the second upper vacuum hole and the second upper water chamber are parallel; The bottom of the first lower vacuum hole and the first lower water chamber are parallel, and the bottom of the second lower vacuum hole and the second lower water chamber are parallel.
5. The assembled water flow double-wall corrugated pipe forming module according to claim 3, characterized in that, Axially, the modular body is provided with two upper water chambers and two lower water chambers, and the modular body is provided with two upper vacuum holes and two lower vacuum holes; The two upper vacuum holes on the same axial side are connected; The two first lower water chambers are connected.
6. The assembled water flow double-wall corrugated pipe forming module according to claim 5, wherein The two first upper water chambers are respectively connected with water inlet and outlet connectors.
7. The assembled water-flow double-wall corrugated pipe forming module according to claim 6, wherein The water inlet and outlet connectors are arranged on the first upper water chamber cover plate.
8. The assembled water flow double-wall corrugated pipe forming module according to claim 3, characterized in that, The modular body is fixedly connected with a modular pressing plate, and the modular pressing plate is provided with a vacuum channel, and the vacuum channel is connected with the second lower vacuum hole.
9. The assembled water flow double-wall corrugated pipe forming module according to claim 3, characterized in that, Sealing rings are respectively arranged between the first upper water chamber cover plate, the second upper water chamber cover plate, the first lower water chamber cover plate and the second lower water chamber cover plate and the modular body.