Boxing mechanism
Through the automated design of aggregate, hoisting, pushing and flip components, the omission and disorder of the boxing mechanism is solved, efficient material packing and flip operations are achieved, and the efficiency of boxing is improved.
Patent Information
- Application Number
- CN202422211661.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing boxing mechanism has air pressure problems, resulting in omissions, and the limited positioning and sorting cannot be achieved, resulting in low efficiency in boxing and manual sorting.
A boxing mechanism is designed, including aggregate, hoisting, pushing, open ears and flip components, and uses cylinders and servo motors to achieve automatic filling, packing and flip operations of materials to avoid manual intervention.
The unit-type filling boxing operation without manual intervention is realized, which improves the boxing efficiency and the integrated operation of vertically flipping the box containing the material onto the conveyor belt, improving the overall boxing efficiency.
Smart Images
Figure CN223116685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging machinery, in particular to a box loading mechanism. Background Technique
[0002] With the continuous progress of society, the packaging industry has developed rapidly. In the packaging industry, packaging machinery is an important component. There are various packaging machines used in the current market, and the box loading mechanism is one of them. The box loading mechanism is a mechanism that uses mechanical loading and unloading. The current box loading mechanism usually uses a robotic arm to pick up the packaging box and directly place it into the packaging box, so as to realize the overall box loading operation; however, it is found in the long-term use process that such a box loading mechanism has the following defects: First, due to air pressure problems, there will be an omission problem of adding one by one single piece, and there is often a phenomenon of missing parts in the box; Second, the single-piece placement into the packaging box cannot achieve limited positioning and sorting installation, and there is often a disorderly and messy phenomenon in the packaging box, which requires special personnel to re-organize later; it is time-consuming and laborious, resulting in a not very high overall box loading efficiency.
[0003] In summary, the existing box loading mechanism still has great defects in structure and design, and cannot meet the actual use needs of people. Summary of the Invention
[0004] The technical problem to be solved by the utility model is: to solve the problems existing in the above background technique, a box loading mechanism is provided, which can realize unitary filling and box loading operation without manual intervention, and realizes the integrated operation of packing materials and erecting and flipping the box filled with materials onto the conveyor belt, improves the overall box loading efficiency, and is convenient for wide promotion and use.
[0005] The technical solution adopted by the present utility model to solve its technical problems is: a box loading mechanism, including a frame, an aggregate component is installed on the frame, the aggregate component includes a bottom plate, a rotating shaft is arranged at the upper part of one side of the bottom plate, and both ends of the rotating shaft are sleeved and installed through vertical bearing seats; both ends of the rotating shaft are respectively hinged with a seventh cylinder, and the seventh cylinder is obliquely arranged in the frame; a first cylinder bracket is vertically arranged on one side of the rotating shaft, a first cylinder is horizontally arranged on the first cylinder bracket, and the telescopic end of the first cylinder is connected to a baffle; a cylinder fixing bracket is arranged on one side of the first cylinder bracket, a second cylinder is vertically installed on the cylinder fixing bracket, the telescopic end of the second cylinder is connected to a second cylinder bracket, a third cylinder is horizontally installed on the second cylinder bracket, the telescopic end of the third cylinder is connected to a pressing plate, a receiving cavity is arranged at the lower part of the pressing plate, side plates are symmetrically and vertically arranged on both sides in the receiving cavity, a first support plate is arranged at the bottom in the receiving cavity, linear guide rails are vertically installed on the back of the side plates, a slider group is movably arranged on the linear guide rails, and a second support plate is installed on the slider group; a lifting component is installed under the aggregate component, a pushing component is installed on one side of the aggregate component, an ear opening component is installed on the other side of the aggregate component, and a turning component is arranged on one side of the ear opening component.
[0006] Further defined, in the above technical solution, the lifting component includes a servo motor, a motor seat, a bearing seat, a bearing, a retaining piece, a cylindrical rack, a retaining piece, a magnet, a magnetic suction seat and a mounting plate; the servo motor is vertically arranged on one side of the mounting plate, the output end of the servo motor passes through the mounting plate and is connected to a driving wheel, the driving wheel is meshed and connected with the cylindrical rack, the bearing seat is sleeved at one end of the cylindrical rack, bearings are respectively arranged at both ends of the bearing seat, one end of the cylindrical rack passes through the bearing seat and is connected to the magnetic suction seat, a magnet is embedded in the magnetic suction seat, and a retaining piece is installed under the magnetic suction seat.
[0007] Further defined, in the above technical solution, the pushing component includes a third cylinder bracket, a fourth cylinder is horizontally installed on the third cylinder bracket, the telescopic end of the fourth cylinder passes through the third cylinder bracket and is connected to a pushing plate, a pushing block is arranged on the back of the pushing plate, and guide shafts are symmetrically installed on both sides of the fourth cylinder.
[0008] Further defined, in the above technical solution, the ear opening component includes a panel, ear opening plates are symmetrically arranged on both sides of the panel, the telescopic ends of fifth cylinders are hinged on the back of the ear opening plates, and the tails of the fifth cylinders are fixedly installed on cylinder seats.
[0009] Further defined, in the above technical solution, a rotating seat is arranged on the back of the ear opening plate, one end of the rotating seat is hinged on the telescopic end of the fifth cylinder, and the other end of the rotating seat is hinged on the end of the cylinder seat.
[0010] Further defined, in the above technical solution, an adjusting block is further provided on the back of the cylinder block; a support seat is vertically provided at the lower part of the panel.
[0011] Further defined, in the above technical solution, the flipping assembly includes a flipping bracket, a rotating shaft is horizontally arranged on the flipping bracket, a flap is fixed on the rotating shaft, both ends of the rotating shaft pass through the flipping bracket and are sleeved with cam plates, one end of the cam plate is hinged on the telescopic end of the sixth cylinder, and the tail of the sixth cylinder is obliquely fixed on the side wall of the flipping bracket.
[0012] Further defined, in the above technical solution, a suction cup is further installed on the flap, a suction cup bracket is arranged on one side of the suction cup, and a suction cup seat is installed on the suction cup bracket.
[0013] Further defined, in the above technical solution, a cushion block is further provided on one side of the lower part of the third cylinder bracket.
[0014] Further defined, in the above technical solution, cushion strips are uniformly installed on the upper end surface of the first support plate; cushion strips are also uniformly arranged on the side of the pressing plate opposite to the first support plate.
[0015] The beneficial effects of the present utility model are as follows: A box loading mechanism proposed by the present utility model can realize unitized filling and box loading operations without manual intervention, realizing the integrated operations of material boxing and erecting and flipping the box filled with materials onto the conveyor belt, improving the overall box loading efficiency, and being convenient for wide promotion and use. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 is the structural schematic diagram of the present utility model;
[0018] Figure 2 is Figure 1 the structural schematic diagram of the aggregate component in
[0019] Figure 3 is Figure 1 the structural schematic diagram of the jacking component in
[0020] Figure 4 is Figure 1 the structural schematic diagram of the ear opening component in
[0021] Figure 5 is Figure 1 a schematic structural view of the pushing component in
[0022] Figure 6 is Figure 1 a schematic structural view of the flipping component in
[0023] The reference numerals in the drawings are: 1, frame; 2, bottom plate; 3, rotating shaft; 4, vertical block bearing; 5, first cylinder bracket; 6, first cylinder; 7, cylinder fixing bracket; 8, second cylinder; 9, second cylinder bracket; 10, third cylinder; 11, pressing plate; 12, accommodating cavity; 13, side plate; 14, first supporting plate; 15, linear guide rail; 16, slider group; 17, second supporting plate; 18, servo motor; 19, motor base; 20, bearing seat; 21, bearing; 22, retaining piece; 23, cylindrical rack; 25, magnet; 26, magnetic suction seat; 27, mounting plate; 28, driving wheel; 29, third cylinder bracket; 30, fourth cylinder; 31, pushing plate; 32, pushing block; 33, guiding shaft; 34, panel; 35, opening ear plate; 36, fifth cylinder; 37, cylinder seat; 38, rotating seat; 39, adjusting block; 40, supporting seat; 41, flipping bracket; 42, rotating shaft; 43, flipping plate; 44, cam plate; 45, sixth cylinder; 46, suction cup; 47, suction cup bracket; 48, suction cup seat; 49, cushion block; 50, cushion strip; 51, baffle plate; 52, seventh cylinder. Detailed implementation manners
[0024] In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0025] In this application, the first cylinder 6, the second cylinder 8, the third cylinder 10, the fourth cylinder 30, the fifth cylinder 36, the servo motor 18, the sixth cylinder 45, the suction cup 46 and the seventh cylinder 52 are directly purchased from the market according to specific models and then matched and installed for use.
[0026] See Figure 1-6Shown is a box loading mechanism, including a frame 1, on which an aggregate component is installed. The aggregate component includes a bottom plate 2. On one side and the upper part of the bottom plate 2, a rotating shaft 3 is provided. Both ends of the rotating shaft 3 are sleeved and installed through vertical block bearings 4. At both ends of the rotating shaft 3, seventh cylinders 52 are respectively hinged. The seventh cylinders 52 are inclined and arranged inside the frame 1. On one side of the rotating shaft 3, a first cylinder bracket 5 is vertically provided. On the first cylinder bracket 5, a first cylinder 6 is horizontally arranged. The telescopic end of the first cylinder 6 is connected to a baffle 51. On one side of the first cylinder bracket 5, a cylinder fixing bracket 7 is provided. On the cylinder fixing bracket 7, a second cylinder 8 is vertically installed. The telescopic end of the second cylinder 8 is connected to a second cylinder bracket 9. On the second cylinder bracket 9, a third cylinder 10 is horizontally installed. The telescopic end of the third cylinder 10 is connected to a pressing plate 11. A receiving cavity 12 is provided below the pressing plate 11. On both sides inside the receiving cavity 12, side plates 13 are symmetrically and vertically arranged. At the bottom inside the receiving cavity 12, a first support plate 14 is provided. On the back of the side plates 13, linear guide rails 15 are vertically installed. On the linear guide rails 15, a slider group 16 is movably arranged. On the slider group 16, a second support plate 17 is installed. Below the aggregate component, a jacking component is installed. On one side of the aggregate component, a pushing component is installed. On the other side of the aggregate component, an ear opening component is installed. On one side of the ear opening component, a flipping component is provided.
[0027] Among them, the jacking assembly includes a servo motor 18, a motor base 19, a bearing seat 20, a bearing 21, a retaining piece 22, a cylindrical rack 23, a magnet 25, a magnetic attraction seat 26 and a mounting plate 27; the servo motor 18 is vertically arranged on one side of the mounting plate 27, the output end of the servo motor 18 passes through the mounting plate 27 and is connected to a driving wheel 28, the driving wheel 28 is meshed and connected with the cylindrical rack 23, the bearing seat 20 is sleeved at one end of the cylindrical rack 23, bearings 21 are respectively arranged at both ends of the bearing seat 20, one end of the cylindrical rack 23 passes through the bearing seat 20 and is connected to the magnetic attraction seat 26, the magnet 25 is embedded in the magnetic attraction seat 26, and the retaining piece 22 is installed at the lower part of the magnetic attraction seat 26. The material pushing assembly includes a third cylinder bracket 29, a fourth cylinder 30 is horizontally installed on the third cylinder bracket 29, the telescopic end of the fourth cylinder 30 passes through the third cylinder bracket 29 and is connected to a push plate 31, a push block 32 is arranged on the back of the push plate 31, and guide shafts 33 are symmetrically installed on both sides of the fourth cylinder 30. The ear opening assembly includes a panel 34, ear opening plates 35 are symmetrically arranged on both sides of the panel 34, the back of the ear opening plate 35 is hinged to the telescopic end of a fifth cylinder 36, and the tail of the fifth cylinder 36 is fixedly installed on a cylinder seat 37. A rotating seat 38 is arranged on the back of the ear opening plate 35, one end of the rotating seat 38 is hinged to the telescopic end of the fifth cylinder 36, and the other end of the rotating seat 38 is hinged to the end of the cylinder seat 37. An adjusting block 39 is also arranged on the back of the cylinder seat 37; a support seat 40 is vertically arranged at the lower part of the panel 34. The flipping assembly includes a flipping bracket 41, a rotating shaft 42 is horizontally arranged on the flipping bracket 41, a flap 43 is fixed on the rotating shaft 42, both ends of the rotating shaft 42 pass through the flipping bracket 41 and are sleeved with cam plates 44, one end of the cam plate 44 is hinged to the telescopic end of a sixth cylinder 45, and the tail of the sixth cylinder 45 is obliquely fixed on the side wall of the flipping bracket 41. A suction cup 46 is also installed on the flap 43, a suction cup bracket 47 is arranged on one side of the suction cup 46, and a suction cup seat 48 is installed on the suction cup bracket 47. A cushion block 49 is also arranged on one side of the lower part of the third cylinder bracket 29. Pad strips 50 are evenly installed on the upper end surface of the first support plate 14; pad strips 50 are also evenly arranged on the side of the pressing plate 11 opposite to the first support plate 14.
[0028] The operating principle of the jacking assembly is as follows: when the servo motor 18 operates, the driving wheel 28 rotates. During the rotation of the driving wheel 18, the cylindrical rack 23 moves up and down. For each tooth rotation, the cylindrical rack 23 descends by one unit. In this way, the first support plate 14 can be supported up and down by the magnetic attraction seat 26 at the end of the cylindrical rack 23. For each product entering, the first support plate 14 descends by one unit.
[0029] The operating principle of the aggregate component is as follows: First, the product is sucked by an external mechanical hand suction cup and then placed into the accommodating cavity 12. During the process of layer-by-layer placement and in cooperation with the lifting component, the accommodating cavity 12 is filled. By extending the second cylinder 8, the third cylinder 10 is pushed upward by a certain distance, and then the third cylinder 10 is controlled to extend. The pressing plate 11 will extend to the upper part of the product. Then, the second cylinder 8 is controlled to contract and run, so that the overall third cylinder 10 runs downward by a certain distance. After the pressing plate 11 approaches the product, it presses downward. Finally, the first cylinder 6 is controlled to extend, so that the baffle 51 blocks the product from the side wall. Finally, the seventh cylinder 52 is controlled to run, and the seventh cylinder 52 causes the aggregate component to rotate counterclockwise by 90°.
[0030] The operating principle of the ear-opening component is as follows: The fifth cylinder 36 is controlled to run through an external controller. When the fifth cylinder 36 runs, the ear-opening plate 35 will tilt and rotate to one side, so that the two ears on both sides of the packaging box during the adsorption process can be opened, facilitating the subsequent pushing component to push the overall product into the packaging box at one time.
[0031] The operating principle of the pushing component is as follows: The fourth cylinder 30 is controlled to run through an external controller. When the fourth cylinder 30 runs, several products will be directly pushed from the first pallet 14 into the packaging box for boxing operation at one time through the extended push plate 31, and the operation is convenient and fast.
[0032] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A box loading mechanism, characterized in that: The machine comprises a frame, on which a material collecting assembly is installed, and the material collecting assembly comprises a bottom plate, on the upper part of one side of the bottom plate a rotating shaft is arranged, and both ends of the rotating shaft are installed by means of vertical bearing sleeves with seats; both ends of the rotating shaft are respectively hinged to a seventh cylinder, and the seventh cylinder is tiltedly arranged in the frame; a first cylinder bracket is vertically arranged on one side of the rotating shaft, and a first cylinder is horizontally arranged on the first cylinder bracket, and the telescopic end of the first cylinder is connected to a baffle; a cylinder fixing bracket is arranged on one side of the first cylinder bracket, and a second cylinder is vertically installed on the cylinder fixing bracket, and the telescopic end of the second cylinder is connected to the first cylinder bracket; Two cylinder brackets, a third cylinder is horizontally installed on the second cylinder bracket, the telescopic end of the third cylinder is connected to the pressure plate, a accommodating chamber is arranged at the lower part of the pressure plate, side panels are symmetrically and vertically arranged on both sides of the accommodating chamber, a first support plate is arranged at the bottom of the accommodating chamber, a linear guide rail is vertically installed on the back of the side panel, a slider group is movably arranged on the linear guide rail, and a second support plate is installed on the slider group; a jacking assembly is installed at the lower part of the aggregate assembly, a pushing assembly is installed on one side of the aggregate assembly, an ear opening assembly is installed on the other side of the aggregate assembly, and a flip assembly is arranged on one side of the ear opening assembly.
2. The cartoning mechanism according to claim 1, characterized in that: The lifting assembly includes a servo motor, a motor seat, a bearing seat, a bearing, a baffle, a cylindrical rack, a magnet, a magnetic seat and a mounting plate; the servo motor is vertically arranged on one side of the mounting plate, the output end of the servo motor passes through the mounting plate to connect the driving wheel, the driving wheel is meshed and connected with the cylindrical rack, the bearing seat is sleeved on one end of the cylindrical rack, bearings are respectively arranged at both ends of the bearing seat, one end of the cylindrical rack passes through the bearing seat and is connected to the magnetic seat, a magnet is embedded in the magnetic seat, and a baffle is installed at the bottom of the magnetic seat.
3. The cartoning mechanism according to claim 1, wherein: The pushing assembly includes a third cylinder bracket, a fourth cylinder is horizontally installed on the third cylinder bracket, the telescopic end of the fourth cylinder passes through the third cylinder bracket and is connected to a push plate, a push block is arranged on the back of the push plate, and guide shafts are symmetrically installed on both sides of the fourth cylinder.
4. The cartoning mechanism according to claim 1, wherein: The ear opening component comprises a panel, ear opening plates are symmetrically arranged on both sides of the panel, the back of the ear opening plate is hinged to the telescopic end of the fifth cylinder, and the tail of the fifth cylinder is fixedly installed on the cylinder seat.
5. The cartoning mechanism according to claim 4, characterized in that: A rotating seat is arranged on the back of the ear plate, one end of the rotating seat is hinged on the telescopic end of the fifth cylinder, and the other end of the rotating seat is hinged on the end of the cylinder seat.
6. The cartoning mechanism according to claim 5, wherein: An adjusting block is also arranged on the back of the cylinder seat; and a supporting seat is vertically arranged on the lower part of the panel.
7. The cartoning mechanism according to claim 1, wherein: The flip assembly includes a flip bracket, a rotating shaft is horizontally arranged on the flip bracket, a flip plate is fixed on the rotating shaft, both ends of the rotating shaft pass through the flip bracket and are sleeved with cam plates, one end of the cam plate is hinged on the telescopic end of the sixth cylinder, and the tail of the sixth cylinder is tilted and fixed on the side wall of the flip bracket.
8. The cartoning mechanism according to claim 7, wherein: A suction cup is also installed on the flap, a suction cup bracket is arranged on one side of the suction cup, and a suction cup seat is installed on the suction cup bracket.
9. The cartoning mechanism according to claim 3, characterized in that: A cushion block is also arranged on one side of the lower part of the third cylinder support.
10. A box loading mechanism according to claim 1, characterized in that: Pad strips are evenly installed on the upper end surface of the first pallet; pad strips are also evenly arranged on the side of the pressing plate opposite to the first pallet.