Portable automatic sample sealing device for livestock, poultry and aquatic products

Through the portable automatic sample sealing device, efficient and accurate packaging and collection of livestock and poultry and aquatic samples is achieved, and the cumbersome and inconsistency problems in the traditional sample sealing process is solved, and the sealing quality and portability are improved.

CN223116702UActive Publication Date: 2025-07-18AGRI PRODS PROCESSING RES INST CHINESE ACAD OF TROPICAL AGRI SCI
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Patent Information

Application Number
CN202422385685.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-18
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing livestock and poultry and aquatic sample sealing process is cumbersome and time-consuming, especially under the influence of rain and snow weather, the seal is prone to wet and damaged, the samples are easily mixed in corners during packaging, and the information is difficult to identify. Traditional methods are difficult to meet the standardization and consistency of the sample sealing process.

Method used

A portable automatic sample sealing device is designed, including a download belt and an upper label belt, which can realize automatic packaging through unwinding rollers, packaging mechanisms, reel rollers and motor-driven hot-pressing blocks and cutting blocks. Combined with a guide mechanism, a guide mechanism and a storage mechanism, it ensures accurate packaging and collection of samples.

Benefits of technology

It improves the efficiency and accuracy of the sample sealing process, reduces labor demand, reduces sample sealing errors, ensures the consistency and reliability of sample sealing quality, is suitable for flexible applications in different occasions, simplifies operational processes, and reduces training costs.

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Abstract

The utility model relates to the technical field of automatic sample sealing, in particular to a portable automatic sample sealing device for livestock, poultry and aquatic products, which comprises a lower loading belt and an upper label belt, the lower loading belt and the upper label belt are respectively placed on different unwinding rollers in the device, a packaging mechanism is arranged between the unwinding rollers and a winding roller, and the packaging mechanism is connected with the winding roller. The packaging mechanism comprises an upper hot pressing block arranged above the upper label belt and a lower packaging cutting block arranged below the lower label belt, the lower label belt and the lower label belt penetrate through the packaging mechanism and are wound by different winding rollers, and the winding rollers are driven by a first motor; when the lower object carrying belt, samples on the lower object carrying belt and labels on the upper label belt are conveyed to the packaging mechanism together, the upper hot-pressing block moves downwards to drive the upper label belt and the lower object carrying belt to move towards the lower packaging and cutting block, and the packaged samples are cut off from the upper label belt and the lower object carrying belt while hot-pressing packaging is completed. Through the mechanism, the bag sealing operation can be conveniently and quickly carried out on the sample.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic sample sealing, in particular to a portable automatic sample sealing device for livestock, poultry, aquatic products. Background Art

[0002] During the sample sealing process of livestock, poultry and aquatic products, there are some problems that are cumbersome and time-consuming. First of all, it is necessary to paste the sample label on the self-sealing bag of the sample to ensure that the label information is not blocked, soiled, damaged, etc. Secondly, it is necessary to paste sample seals of different specifications on the self-sealing bag, which is usually a time-consuming and laborious process, especially when operating on a self-sealing bag with strong fluidity; in addition, this process is also extremely vulnerable to the influence of rain and snow weather, such as the sample seal is easily wet and damaged outdoors on rainy days. In order to ensure that the seal is clear, waterproof and non-detachable, it is also necessary to seal it again with tape, which makes the whole process more complex and cumbersome.

[0003] In addition, the sample volume after livestock, poultry and aquatic products sampling is usually small (about 200 grams), and the fluidity is strong after entering the self-sealing bag, which causes the sample to be easily mixed in the corner during encapsulation, resulting in the seal being difficult to paste or the important information on the seal being unrecognizable after pasting. This situation not only increases the difficulty of encapsulation, but also makes it more laborious during disassembly and assembly.

[0004] In order to solve these problems and meet the requirements of clear identification, waterproofing of the sealed sample and compliance with the relevant regulations on sample sealing, there is an urgent need to design a portable automatic sample sealing device for livestock, poultry and aquatic products. Such a device should be able to simplify the sample sealing process, improve efficiency, and reduce the time and energy consumption during operation. Through the application of automation technology, the standardization and consistency of the sample sealing process can be ensured, while improving the quality and reliability of sample sealing. Summary of the Utility Model

[0005] In view of the above problems, a portable automatic sample sealing device for livestock, poultry and aquatic products is provided, which includes a lower material belt and an upper label belt. The lower material belt and the upper label belt are respectively placed on different unwinding rollers in the device. The lower material belt is used to place the sample. Before the upper label belt is placed in the device, a label has been pasted on it. An encapsulation mechanism is arranged between the unwinding roller and the winding roller. The encapsulation mechanism includes an upper hot pressing block arranged above the upper label belt and a lower encapsulation cutting block arranged below the lower material belt. The lower material belt and the upper label belt pass through the encapsulation mechanism and are respectively wound by different winding rollers. The winding roller is driven by a first motor. When the lower material belt together with the sample on it and the label on the upper label belt are transported to the encapsulation mechanism, the upper hot pressing block moves downward to drive the upper label belt and the lower material belt to move towards the lower encapsulation cutting block. While completing the hot pressing encapsulation, the encapsulated sample is cut off from the upper label belt and the lower material belt.

[0006] Preferably, the upper hot pressing block is driven by a second motor, and a guiding mechanism is provided inside the device. A guiding rod is provided on the top wall inside the device, and a guiding sleeve is provided on the upper hot pressing block, and the guiding rod is inserted into the guiding sleeve.

[0007] Preferably, an opening is provided at the bottom of the device, and a guiding mechanism is provided below the opening. The guiding mechanism is a guiding ramp, and a receiving mechanism is provided below the guiding ramp. The guiding ramp is used to guide the encapsulated sample to the receiving mechanism, and the receiving mechanism is a receiving box.

[0008] Preferably, a handle is provided on the side of the receiving box, and the handle is designed for convenient taking.

[0009] Preferably, a positioning mechanism is provided between the device and the receiving box. The positioning mechanism includes a positioning block provided on the device, and a positioning hole is provided on the receiving box. During operation, the positioning block is inserted into the positioning hole.

[0010] Preferably, a total control device is provided on the device, and a plurality of control switches are provided on the total control device, respectively controlling the power switch of the whole device, the switch for starting the device, and the switch for emergency stop of the device.

[0011] The beneficial effects of the present utility model compared with the prior art are as follows:

[0012] 1. The present utility model significantly improves the efficiency and accuracy of the sample sealing process through an automated sample sealing device. Traditional sample sealing methods often require manual operation, which is not only time-consuming and laborious but also prone to errors. However, this device realizes fast and continuous sample sealing operations through a series of coherent actions such as automatic unwinding, hot pressing and encapsulation, and cutting, greatly reducing the manpower requirement and operation time. At the same time, it also reduces the sample sealing errors caused by human factors, ensuring the consistency and reliability of the sample sealing quality.

[0013] 2. The portable design of the present utility model makes the sample sealing device small in size, more flexible, easy to carry and low in price, facilitating use in different occasions and environments. Compared with fixed or large-scale sample sealing equipment, the portability of this device enables users to easily move it to the location where sample sealing is required. Whether it is in a laboratory, a farm, or a field or other outdoor sites, it can be quickly deployed and start working. This portability greatly expands the application range of the sample sealing device and improves its practicality and flexibility.

[0014] 3. The utility model provides an intuitive and easy-to-operate user interface through an integrated master control device and multiple control switches. The operator can manage key functions such as the power supply, startup, and emergency stop of the device through simple switch controls, making the entire sample sealing process safer and more controllable. In addition, the device has a high degree of automation, reducing the need for professional operators, enabling non-professional personnel to quickly get started, reducing the operation difficulty and training cost. This user-friendly design makes the sample sealing device easier to popularize and use. Description of the Drawings

[0015] Figure 1 is a three-dimensional schematic diagram of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0016] Figure 2 is a three-dimensional schematic diagram of the packaging mechanism of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0017] Figure 3 is a side view of the packaging mechanism of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0018] Figure 4 is an exploded view of the packaging mechanism from the bottom perspective of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0019] Figure 5 is an exploded view of the packaging mechanism from the top perspective of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0020] Figure 6 is a three-dimensional schematic diagram of the storage mechanism of a portable automatic sample sealing device for livestock, poultry, aquatic products.

[0021] The reference numerals in the figure are: 1, download belt; 2, upper label belt; 3, unwind roller; 4, wind-up roller; 41, first motor; 5, packaging mechanism; 51, lower packaging cutting block; 52, upper hot pressing block; 521, second motor; 53, guiding mechanism; 531, guiding rod; 532, guiding sleeve; 6, guiding mechanism; 61, guiding ramp; 7, storage mechanism; 71, storage box; 711, handle; 72, positioning mechanism; 721, positioning block; 722, positioning hole; 8, master control device; 81, control switch. Detailed Embodiment

[0022] To further understand the features, technical means, specific purposes, and functions achieved by the present utility model, the present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0023] Refer to Figures 1-6: A portable automatic sample sealing device for livestock, poultry and aquatic products, comprising a download belt 1 and an upper label belt 2. The download belt 1 and the upper label belt 2 are respectively placed on different unwinding rollers 3 inside the device. The download belt 1 is used to place samples, and before the upper label belt 2 is placed inside the device, labels have been pasted on it. A sealing mechanism 5 is arranged between the unwinding roller 3 and the winding roller 4. The sealing mechanism 5 includes an upper hot pressing block 52 arranged above the upper label belt 2 and a lower sealing and cutting block 51 arranged below the download belt 1. The download belt 1 and the upper label belt 2 pass through the sealing mechanism 5 and are respectively wound by different winding rollers 4. The winding roller 4 is driven by a first motor 41. When the download belt 1 together with the samples thereon and the labels on the upper label belt 2 are transported to the sealing mechanism 5, the upper hot pressing block 52 moves downward to drive the upper label belt 2 and the download belt 1 to move towards the lower sealing and cutting block 51. While completing the hot pressing and sealing, the sealed samples are cut off from the upper label belt 2 and the download belt 1.

[0024] The packaging process in the prior art is not only cumbersome in operation but also laborious and time-consuming. In view of this, in the present utility model, first, unwinding rollers 3 are installed inside the device, and the download belt 1 and the upper label belt 2 are respectively installed on different unwinding rollers 3. The download belt 1 is used to carry the samples to be sealed, and the upper label belt 2 has been pasted with labels before being placed into the device. When the samples and the label belt are fed into the device, they will pass through the sealing mechanism 5, which is composed of an upper hot pressing block 52 and a lower sealing and cutting block 51. The upper hot pressing block 52 is located above the upper label belt 2, and the lower sealing and cutting block 51 is located below the download belt 1. During the packaging process, the download belt 1 and the upper label belt 2 will pass through the sealing mechanism 5 and are wound by different winding rollers 4, and these winding rollers 4 are driven by a first motor 41. When the samples and the label belt move to the position of the sealing mechanism 5, the upper hot pressing block 52 will move downward, pushing the upper label belt 2 and the download belt 1 towards the lower sealing and cutting block 51 below. During this process, the upper hot pressing block 52 will perform hot pressing and sealing on the label belt and the download belt 1, and at the same time, the lower sealing and cutting block 51 will cut the sealed samples from the upper label belt 2 and the download belt 1, completing the sample sealing process. In this way, each sample will be labeled and sealed, facilitating subsequent storage, transportation and identification.

[0025] Refer to Figures 2-5 : The upper hot pressing block 52 is driven by a second motor 521. A guiding mechanism 53 is arranged inside the device. A guiding rod 531 is arranged on the top wall inside the device, and a guiding sleeve 532 is arranged on the upper hot pressing block 52. The guiding rod 531 is inserted into the guiding sleeve 532.

[0026] The device is internally designed with a guiding mechanism 53 to ensure that the upper hot pressing block 52 can move precisely along a predetermined path when moving downward. A guiding rod 531 is provided on the top wall of the device, and a matching guiding sleeve 532 is provided on the upper hot pressing block 52. When the upper hot pressing block 52 needs to move downward for hot pressing and encapsulation, the guiding rod 531 will be inserted into the guiding sleeve 532 of the upper hot pressing block 52 to ensure that the upper hot pressing block 52 moves smoothly along the straight path of the guiding rod 531. Such a design helps to improve the accuracy and efficiency of the encapsulation process, ensures that each encapsulation can be carried out accurately without error, and also helps to reduce the wear and maintenance costs of the machine. Through this structure, the upper hot pressing block 52 can stably perform hot pressing on the download belt 1 and the upper label belt 2 during the encapsulation process, thus realizing an efficient and accurate sample sealing operation.

[0027] Refer to Figure 1 : An opening is provided at the bottom of the device, and a guiding mechanism 6 is provided below the opening. The guiding mechanism 6 is a guiding ramp 61, and a receiving mechanism 7 is provided below the guiding ramp 61. The guiding ramp 61 is used to guide the encapsulated sample to the receiving mechanism 7, and the receiving mechanism 7 is a receiving box 71.

[0028] An opening is provided at the bottom of the device, and the function of this opening is to allow the encapsulated sample to smoothly move out of the device interior. Below the opening, the device is provided with a guiding mechanism 6, which is specifically a guiding ramp 61. The design of the guiding ramp 61 enables the encapsulated sample to slide down along the ramp under the action of gravity, and thus be guided to the lower receiving mechanism 7. The receiving mechanism 7 is a receiving box 71, and its function is to collect and store the already encapsulated samples. When the encapsulated samples slide into the receiving box 71 through the guiding ramp 61, they will be properly stored, facilitating subsequent processing, transportation or storage. Such a design not only improves the automation degree of sample sealing, but also enables the encapsulated samples to be collected orderly, improving the efficiency and convenience of the entire sample sealing process.

[0029] A plurality of storage boxes 71 can be configured according to requirements and used alternately. In addition, cooling facilities such as ice packs can be equipped in the storage boxes to ensure that livestock, poultry, aquatic product samples will not deteriorate in a high-temperature environment. A handle 711 is provided on the side of the storage box 71. The design of this handle 711 is to facilitate the user to conveniently pick up the storage box 71 after the sample sealing is completed. The handle 711 is usually made of a strong material to ensure that it can bear the weight of the storage box 71 and its contents. When the sample sealing process is over, the user can easily lift the storage box 71 through the handle 711 and move it to the required position, such as transporting it to a laboratory or other storage areas. This design makes the entire sample sealing device more user-friendly, improves the convenience of operation, and also makes the sealed samples safer and more stable during handling. Through the design of the handle 711, the user can pick up the storage box 71 with one hand or both hands, reducing the inconvenience and potential safety risks during handling.

[0030] Refer to Figure 6 : A positioning mechanism 72 is provided between the device and the storage box 71. The positioning mechanism 72 includes a positioning block 721 provided on the device, and a positioning hole 722 is provided on the storage box 71. During operation, the positioning block 721 is inserted into the positioning hole 722.

[0031] To ensure that the storage box 71 can be accurately and stably placed under the device, a positioning mechanism 72 is provided between the device and the storage box 71. This positioning mechanism 72 includes a positioning block 721 on the device and a positioning hole 722 on the storage box 71. The positioning block 721 is a protruding part on the device, and the positioning hole 722 is a hole on the storage box 71. Their shapes and sizes are designed to match each other. During the operation of the device, the positioning block 721 will be inserted into the positioning hole 722 of the storage box 71. Such a design enables the storage box 71 to be fixed at a predetermined position of the device, ensuring that the encapsulated sample can accurately slide into the storage box 71. This positioning mechanism not only improves the accuracy of the sample sealing process but also helps to prevent the storage box 71 from shifting or tilting during operation, thus avoiding sample scattering or damage. Through this simple mechanical positioning method, the operation of the device becomes more convenient and reliable, and at the same time, the stability and practicality of the entire sample sealing device are improved.

[0032] Refer to Figure 1 : A master control device 8 is provided on the device. A plurality of control switches 81 are provided on the master control device 8, which respectively control the power switch of the whole device, the switch for controlling the start of the device, and the switch for controlling the emergency stop of the device.

[0033] The master control device 8 is the operation center of the entire equipment. The master control device 8 can work with 220V AC power supply or be charged and used through the built-in battery in the instrument. Considering that there is no power supply in outdoor places such as fields and headlands, it can be directly used after the battery is fully charged. The master control device 8 is equipped with multiple control switches 81 for managing different functions of the device. These control switches 81 include a power switch, a start switch, and an emergency stop switch. The power switch is used to connect or disconnect the power supply of the device, ensuring that the equipment can be safely turned off when not in use, and also facilitating the quick start of the equipment when needed. The start switch is used to activate the automatic sample sealing process of the device. Once started, the device will automatically perform a series of operations such as sample placement, label printing, packaging, and cutting according to the preset program. The emergency stop switch is a safety feature that allows the operator to quickly stop all operations of the device in case of an emergency to prevent possible equipment damage or operation safety problems. Through these control switches 81, the master control device 8 provides a simple and intuitive way to control the main functions of the sample sealing device, ensuring the convenience and safety of operation.

[0034] The above embodiments only represent one or several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the appended claims.

Claims

1. A portable automatic sample sealing device for livestock, poultry and aquatic products, characterized in that, It includes a download tape (1) and an upper label tape (2). The download tape (1) and the upper label tape (2) are respectively placed on different unwinding rollers (3) in the device. The download tape (1) is used to place samples. Before the upper label tape (2) is placed in the device, labels have been pasted on it. An encapsulation mechanism (5) is provided between the unwinding roller (3) and the winding roller (4). The encapsulation mechanism (5) includes an upper hot pressing block (52) arranged above the upper label tape (2) and a lower encapsulation cutting block (51) arranged below the download tape (1). The download tape (1) and the upper label tape (2) pass through the encapsulation mechanism (5) and are respectively wound by different winding rollers (4). The winding roller (4) is driven by a first motor (41). When the download tape (1) together with the samples on it and the labels on the upper label tape (2) are transported to the encapsulation mechanism (5), the upper hot pressing block (52) moves downward to drive the upper label tape (2) and the download tape (1) to move towards the lower encapsulation cutting block (51). While completing the hot pressing encapsulation, the encapsulated samples are cut off from the upper label tape (2) and the download tape (1).

2. The portable automatic sample sealing device for livestock, poultry and aquatic products according to claim 1, wherein, The upper hot pressing block (52) is driven by a second motor (521). A guiding mechanism (53) is provided in the device. A guiding rod (531) is provided on the top wall inside the device. A guiding sleeve (532) is provided on the upper hot pressing block (52). The guiding rod (531) is inserted into the guiding sleeve (532).

3. A portable automatic sample sealing device for livestock, poultry and aquatic products according to claim 1, characterized in that, An opening is provided at the bottom of the device. A guiding mechanism (6) is provided below the opening. The guiding mechanism (6) is a guiding slope (61). A receiving mechanism (7) is provided below the guiding slope (61). The guiding slope (61) is used to guide the encapsulated samples to the receiving mechanism (7). The receiving mechanism (7) is a receiving box (71).

4. The portable automatic sample sealing device for livestock, poultry and aquatic products according to claim 3, wherein, A handle (711) is provided on the side of the receiving box (71). The handle (711) is designed for convenient taking.

5. The portable automatic sample sealing device for livestock, poultry and aquatic products according to claim 3, wherein A positioning mechanism (72) is provided between the device and the receiving box (71). The positioning mechanism (72) includes a positioning block (721) provided on the device. A positioning hole (722) is provided on the receiving box (71). During operation, the positioning block (721) is inserted into the positioning hole (722).

6. The portable automatic sample sealing device for livestock, poultry and aquatic products according to claim 1, wherein, A total control device (8) is provided on the device. A plurality of control switches (81) are provided on the total control device (8), which respectively control the power switch of the whole device, the switch for starting the device, and the switch for emergency stop of the device.