Vacuum suction hopper for modified plastic particles

The ion fan eliminates static electricity and vibrating the plastic particles from the vibration motor, combined with the shunt assembly and tilting nozzle, solves the problem of electrostatic adsorption of plastic particles in the suction hopper, and improves the conveying efficiency and safety.

CN223117198UActive Publication Date: 2025-07-18ZHANGZHOU XINYILONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422133866.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-18
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the transportation process, plastic particles are easily adsorbed on the side wall of the suction hopper due to static electricity, which affects the conveying efficiency and may lead to clogging, posing safety hazards.

Method used

An ion fan is used to eliminate static electricity inside the hopper, and the adsorbed plastic particles are shaken by the vibrating motor. Combined with the shunt assembly and the inclined nozzle to ensure uniform distribution of ion wind to prevent electrostatic adsorption and accumulation.

Benefits of technology

Effectively reduce the adsorption of plastic particles on the inner wall of the hopper, prevent blockage, improve conveying efficiency, and ensure safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223117198U_ABST
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Abstract

The utility model discloses a vacuum suction hopper for modified plastic particles. The vacuum suction hopper comprises a hopper body, an upper cover, a supporting frame, an ion fan, a feeding disc, a vibration motor and a discharging pipe. An upper cover is arranged on the upper portion of the hopper body, an opening is formed in the middle of the upper cover, an ion fan is arranged on the upper portion of the upper cover, a feeding disc is arranged on the side wall of the hopper body, a supporting frame is arranged on the lower portion of the hopper body, a vibration motor is arranged on the side wall of the hopper body, and the lower end of the hopper body is connected with one end of a discharging pipe. The other end of the discharging pipe is connected with a vacuum pump and downstream processing equipment; static electricity of plastic particles in the hopper body can be quickly eliminated through the arrangement of the ion fan, the probability that the plastic particles are adsorbed on the inner wall of the hopper body is reduced, the situation that the plastic particles block a conveying channel due to electrostatic adsorption is avoided, and the plastic particles adsorbed on the inner wall of the hopper body can be vibrated off through the arrangement of the vibration motor; and the possibility of adsorption and accumulation of the plastic particles is further reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material suction devices, and particularly relates to a vacuum suction hopper for modified plastic particles. Background Art

[0002] At present, in the production and processing of plastic particles, it is necessary to quickly transport plastic particles between different processes. In the prior art, a vacuum suction machine is generally used to suck plastic particles. A vacuum suction machine (also known as: vacuum loader, vacuum conveyor, vacuum feeder, dry powder suction machine, etc.) is a pipeline-type feeding device that transports powdery materials and granular materials through vacuum suction to achieve dust-free and sealed transportation. By using the air pressure difference between the vacuum and the ambient space, the gas flow in the transportation pipeline is formed, so that the powdery materials and granular materials move, achieving the effect of quickly transporting plastic particles.

[0003] However, when the existing plastic particle suction machine transports plastic particles, due to the high insulation of plastic products, static electricity is easily accumulated between plastic particles. In the process of processing plastic particles, static electricity is a problem that cannot be ignored. The accumulation of static electricity will not only cause plastic particles to adsorb dust, affecting product quality, but also may pose a safety hazard to production equipment and operators. Especially when using equipment such as a suction machine to transport and process plastic particles, if there is no effective anti-static measure, static electricity will cause plastic particles to stick together, affecting the transportation efficiency of plastic particles. In severe cases, it will block the discharge port, causing equipment failure, and even causing electric shock to operators.

[0004] Therefore, the present application provides a vacuum suction hopper for modified plastic particles, aiming to solve the problem that plastic particles are easily adsorbed on the side wall of the suction hopper, affecting the transportation efficiency of plastic particles. Summary of the Utility Model

[0005] The utility model provides a vacuum suction hopper for modified plastic particles, aiming to solve the problems pointed out in the above background art.

[0006] To solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A vacuum suction hopper for modified plastic particles, comprising: a hopper body, an upper cover, a support frame, an ion blower, a feed tray, a vibration motor, and a discharge pipe;

[0008] The interior cavity of the hopper body is provided, and an upper cover is provided at the upper part of the hopper body. The middle part of the upper cover is provided with an opening. An ion blower is provided at the upper part of the upper cover, and the ion blower is used to blow ionized air into the inner cavity of the hopper body. The feeding tray is arranged on the side wall of the hopper body and is communicated with the inner cavity of the hopper body. A support frame is provided at the lower part of the hopper body, and the support frame is used to support the hopper body. A vibration motor is arranged on the side wall of the hopper body. The lower end of the hopper body is connected to one end of a discharge pipe, and the other end of the discharge pipe is connected to a vacuum pump and a downstream processing device.

[0009] Further, a flow splitting assembly is provided on the lower side wall of the upper cover, and the flow splitting assembly is used to split the ionized air blown out by the ion blower.

[0010] Further, the flow splitting assembly includes: a flow splitting disk, flow splitting pipes and nozzles. An air inlet is provided at the upper part of the flow splitting disk, and the air inlet is matched with the middle opening of the upper cover to receive the ionized air blown out by the ion blower. A plurality of flow splitting pipes are arranged on the side wall of the flow splitting disk. One end of each flow splitting pipe is respectively communicated with the air inlet, and the other end of each flow splitting pipe is respectively provided with a nozzle. The nozzles are inclined and adjacent to the inner cavity side wall of the hopper body.

[0011] Further, the hopper body includes: a cylindrical bin and a conical bin. The conical bin is arranged at the lower part of the cylindrical bin. A feeding port is opened on the side wall of the cylindrical bin, and the feeding port is used to cooperate with the feeding tray. A discharge port is opened at the lower end of the conical bin, and a connector is arranged at the lower part of the discharge port. The connector is used to cooperate with the discharge pipe; the upper part of the cylindrical bin is matched with the upper cover.

[0012] Further, the number of the vibration motors is two, and they are symmetrically arranged on the outer side wall of the conical bin.

[0013] Further, a screening assembly is arranged on the inner side wall of the cylindrical bin. The screening assembly is arranged below the feeding port and is used to separate agglomerated materials;

[0014] The screening assembly includes: a mounting plate and separating rods. The mounting plate is arranged vertically, and one side of the mounting plate is fixedly connected to the side wall of the cylindrical bin. A plurality of separating rods are horizontally arranged at intervals on both sides of the mounting plate.

[0015] Further, the support frame includes: a chassis, a support side wall, a first fitting ring, a second fitting ring and a support connecting plate;

[0016] The upper part of the chassis is annularly provided with a number of supporting side walls, the upper ends of the supporting side walls are fixedly connected to the lower part of the first fitting ring, the middle parts of the number of supporting side walls are provided with a second fitting ring, and the outer side wall of the second fitting ring is fixedly connected to the supporting side walls through a number of supporting connecting plates;

[0017] The first fitting ring is used to cooperate with the outer side wall of the cylindrical bin, and the second fitting ring is used to cooperate with the outer side wall of the conical bin.

[0018] Compared with the prior art, the utility model has the following technical effects:

[0019] 1. In the vacuum suction hopper for modified plastic particles of the utility model, through the arrangement of the ion blower, the static electricity of the plastic particles inside the hopper body can be quickly eliminated, the probability of the plastic particles being adsorbed on the inner wall of the hopper body is reduced, and the blocking of the conveying channel caused by the electrostatic adsorption of the plastic particles is avoided, thus affecting the conveying efficiency of the material; moreover, through the arrangement of the vibration motor, the plastic particles adsorbed on the inner wall of the hopper body can be shaken off, further reducing the possibility of the plastic particles being adsorbed and accumulated.

[0020] 2. In the vacuum suction hopper for modified plastic particles of the utility model, through the arrangement of the shunt assembly, the ion wind blown by the ion blower can be evenly guided to the inner cavity of the hopper body, avoiding the dead corners where the ion wind cannot be blown, and preventing the plastic particles from accumulating; and through the inclined nozzle, the ion wind can form a circulating flow along the side wall of the inner cavity of the hopper body, further ensuring the uniformity of the transmission of the ion wind. Description of the Drawings

[0021] Figure 1 is the overall axonometric view of the vacuum suction hopper for modified plastic particles of the utility model;

[0022] Figure 2 is the side view of the vacuum suction hopper for modified plastic particles of the utility model;

[0023] Figure 3 is the exploded view of the vacuum suction hopper for modified plastic particles of the utility model;

[0024] Figure 4 is the schematic diagram of the shunt assembly of the vacuum suction hopper for modified plastic particles of the utility model;

[0025] Figure 5 is the schematic diagram of the hopper body of the vacuum suction hopper for modified plastic particles of the utility model;

[0026] Figure 6 is the schematic diagram of the inside of the hopper body of the vacuum suction hopper for modified plastic particles of the utility model;

[0027] Figure 7 It is a schematic diagram of a screening component for a vacuum suction hopper of modified plastic particles described in the present utility model;

[0028] Figure 8 It is a schematic diagram of a support frame for a vacuum suction hopper of modified plastic particles described in the present utility model.

[0029] In the figure:

[0030] 1. Hopper body; 101. Cylindrical bin; 102. Conical bin; 103. Feed inlet; 104. Discharge outlet;

[0031] 2. Upper cover;

[0032] 3. Support frame; 301. Chassis; 302. Support side wall; 303. First mating ring; 304. Second mating ring; 305. Support connecting plate;

[0033] 4. Ion blower; 5. Feed tray; 6. Vibration motor; 7. Discharge pipe; 8. Connector;

[0034] 9. Shunt component; 901. Shunt plate; 902. Shunt pipe; 903. Nozzle;

[0035] 10. Mounting plate; 11. Separation rod. Detailed implementation manners

[0036] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments of the present application and with reference to the accompanying drawings.

[0037] As Figure 1-2 shown, a vacuum suction hopper for modified plastic particles includes: a hopper body 1, an upper cover 2, a support frame 3, an ion blower 4, a feed tray 5, a vibration motor 6, and a discharge pipe 7;

[0038] The hopper body 1 has an internal cavity, and an upper cover 2 is provided at the upper part of the hopper body 1. The middle of the upper cover 2 is provided with an opening. An ion blower 4 is provided at the upper part of the upper cover 2. The ion blower 4 is used to blow ion wind into the inner cavity of the hopper body 1. The feed tray 5 is provided on the side wall of the hopper body 1 and is communicated with the inner cavity of the hopper body 1. A support frame 3 is provided at the lower part of the hopper body 1. The support frame 3 is used to support the hopper body 1. A vibration motor 6 is provided on the side wall of the hopper body 1. One end of the hopper body 1 is connected to one end of the discharge pipe 7, and the other end of the discharge pipe 7 is connected to a vacuum pump and downstream processing equipment.

[0039] In a specific embodiment, the plastic particles produced by the upstream processing equipment fall into the feed tray 5 and are conveyed by the feed tray 5 into the hopper body 1. Preferably, the feed tray 5 is inclined to facilitate the movement of the plastic particles into the hopper body 1 under the action of their own gravity; the ion wind blown by the ion blower 4 enters the inner cavity of the hopper body 1 to eliminate the static electricity of the internal plastic particles and prevent them from being adsorbed on the inner cavity side wall of the hopper body 1 due to static electricity, blocking the conveying channel and affecting the conveying efficiency; further, a vibration motor 6 is arranged on the outer side wall of the hopper body 1 to generate vibration, so as to shake off the plastic particles adsorbed on the inner cavity side wall of the hopper body 1 and further prevent the plastic particles from being adsorbed; the plastic particles in the inner cavity of the hopper body 1 are output through the discharge pipe 7; the discharge pipe 7 is connected to a vacuum pump to generate negative pressure to suck away the plastic particles and convey them to the downstream processing equipment.

[0040] As Figure 3 shown, a flow dividing assembly 9 is arranged on the lower side wall of the upper cover 2, and the flow dividing assembly 9 is used to divide the ion wind blown out by the ion blower 4.

[0041] As Figure 3-4 shown, the flow dividing assembly 9 includes: a flow dividing disc 901, flow dividing pipes 902 and spray nozzles 903. An air inlet is arranged on the upper part of the flow dividing disc 901, and the air inlet is matched with the central opening of the upper cover 2 for receiving the ion wind blown out by the ion blower 4; a plurality of flow dividing pipes 902 are arranged on the side wall of the flow dividing disc 901. One end of each flow dividing pipe 902 is communicated with the air inlet respectively, and a spray nozzle 903 is arranged at the other end of each flow dividing pipe 902. The spray nozzles 903 are inclined and adjacent to the inner cavity side wall of the hopper body 1.

[0042] Through the arrangement of the flow dividing assembly 9, the uniformity of the ion wind flowing in the inner cavity of the hopper body 1 can be ensured, and dead corners can be avoided; in a specific embodiment, there are six flow dividing pipes 902 which are evenly distributed on the side wall of the flow dividing disc 901, and the spray nozzles 903 are inclined so that the blown ion wind can form a circulating flow along the inner side wall of the hopper body 1, further ensuring the uniformity of the ion wind transmission.

[0043] As Figure 5-6 shown, the hopper body 1 includes: a cylindrical bin 101 and a conical bin 102. The conical bin 102 is arranged at the lower part of the cylindrical bin 101. A feed inlet 103 is opened on the side wall of the cylindrical bin 101, and the feed inlet 103 is used to cooperate with the feed tray 5. A discharge outlet 104 is opened at the lower end of the conical bin 102, and a connector 8 is arranged at the lower part of the discharge outlet 104. The connector 8 is used to cooperate with the discharge pipe 7; the upper part of the cylindrical bin 101 is matched with the upper cover 2.

[0044] The cylindrical bin 101 is used to increase the volume of the hopper body 1, while the conical bin 102 can guide the internal plastic particles to facilitate the movement of the plastic particles towards the discharge port 104.

[0045] As Figure 5 shown, the number of the vibration motors 6 is two, and they are symmetrically arranged on the outer side wall of the conical bin 102. The symmetrically arranged vibration motors 6 can ensure the uniformity of vibration.

[0046] As Figure 6-7 shown, a screening component is arranged on the inner side wall of the cylindrical bin 101. The screening component is arranged below the feed port 103 and is used for separating agglomerated materials.

[0047] The screening component includes: a mounting plate 10 and separating rods 11. The mounting plate 10 is vertically arranged, and one side of the mounting plate 10 is fixedly connected to the side wall of the cylindrical bin 101. A plurality of separating rods 11 are horizontally arranged at intervals on both sides of the mounting plate 10.

[0048] Through the setting of the screening component, when the agglomerated plastic particle mass falls from the feed port 103, the separating rods 11 can break and separate it, avoiding the blockage of the discharge port 104 by the agglomerated plastic particles.

[0049] As Figure 3 and Figure 8 shown, the support frame 3 includes: a chassis 301, support side walls 302, a first mating ring 303, a second mating ring 304, and support connecting plates 305.

[0050] A plurality of support side walls 302 are annularly arranged on the upper part of the chassis 301. The upper ends of the support side walls 302 are fixedly connected to the lower part of the first mating ring 303. A second mating ring 304 is arranged in the middle of the plurality of support side walls 302. The outer side wall of the second mating ring 304 is fixedly connected to the support side walls 302 through a plurality of support connecting plates 305.

[0051] The first mating ring 303 is used to cooperate with the outer side wall of the cylindrical bin 101, and the second mating ring 304 is used to cooperate with the outer side wall of the conical bin 102.

[0052] Through the setting of the first mating ring 303 and the second mating ring 304, the support frame 3 can play a role in stably supporting the hopper body 1; preferably, in a specific embodiment, shock-absorbing layers are arranged on the inner side walls of the first mating ring 303 and the second mating ring 304 to prevent the vibration generated by the hopper body 1 from being transmitted to the support surface of the support frame 3 to cause damage to the outside.

[0053] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the creative concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A vacuum suction hopper for modified plastic particles, characterized in that, Comprising: A hopper body (1), an upper cover (2), a support frame (3), an ion blower (4), a feed tray (5), a vibration motor (6), and a discharge pipe (7); The interior of the hopper body (1) is provided with a cavity, and an upper cover (2) is arranged at the upper part of the hopper body (1), and the middle part of the upper cover (2) is provided with an opening. An ion blower (4) is arranged at the upper part of the upper cover (2), and the ion blower (4) is used to blow ion wind into the inner cavity of the hopper body (1). The feed tray (5) is arranged on the side wall of the hopper body (1) and is communicated with the inner cavity of the hopper body (1). A support frame (3) is arranged at the lower part of the hopper body (1), and the support frame (3) is used to support the hopper body (1). A vibration motor (6) is arranged on the side wall of the hopper body (1). The lower end of the hopper body (1) is connected to one end of the discharge pipe (7), and the other end of the discharge pipe (7) is connected to a vacuum pump and a downstream processing device.

2. The vacuum suction hopper for modified plastic particles according to claim 1, wherein A flow splitting assembly (9) is arranged on the lower side wall of the upper cover (2), and the flow splitting assembly (9) is used to split the ion wind blown out by the ion blower (4).

3. A vacuum suction hopper for modified plastic particles according to claim 2, characterized in that, The flow splitting assembly (9) includes: a flow splitting disk (901), a flow splitting pipe (902), and a spray head (903). An air inlet is arranged at the upper part of the flow splitting disk (901), and the air inlet is matched with the middle opening of the upper cover (2) for receiving the ion wind blown out by the ion blower (4). A plurality of flow splitting pipes (902) are arranged on the side wall of the flow splitting disk (901). One end of each flow splitting pipe (902) is respectively communicated with the air inlet, and the other end of each flow splitting pipe (902) is respectively provided with a spray head (903). The spray head (903) is inclined and adjacent to the inner cavity side wall of the hopper body (1).

4. A vacuum suction hopper for modified plastic particles according to claim 1, characterized in that The hopper body (1) includes: a cylindrical bin (101) and a conical bin (102). The conical bin (102) is arranged at the lower part of the cylindrical bin (101). A feed inlet (103) is opened on the side wall of the cylindrical bin (101), and the feed inlet (103) is used to cooperate with the feed tray (5). A discharge outlet (104) is opened at the lower end of the conical bin (102), and a connector (8) is arranged at the lower part of the discharge outlet (104), and the connector (8) is used to cooperate with the discharge pipe (7). The upper part of the cylindrical bin (101) is matched with the upper cover (2).

5. A vacuum suction hopper for modified plastic particles according to claim 4, characterized in that, The number of the vibration motors (6) is two, and they are symmetrically arranged on the outer side wall of the conical bin (102).

6. A vacuum suction hopper for modified plastic particles according to claim 4, characterized in that, A screening assembly is arranged on the inner side wall of the cylindrical bin (101), and the screening assembly is arranged below the feed inlet (103) for separating agglomerated materials; The screening assembly includes: a mounting plate (10) and separation rods (11). The mounting plate (10) is arranged vertically, and one side of the mounting plate (10) is fixedly connected to the side wall of the cylindrical bin (101). A plurality of separation rods (11) are horizontally arranged at intervals on both sides of the mounting plate (10).

7. A vacuum suction hopper for modified plastic particles according to claim 4, characterized in that, The support frame (3) includes: a chassis (301), support side walls (302), a first mating ring (303), a second mating ring (304), and a support connecting plate (305); A number of support side walls (302) are annularly arranged on the upper part of the chassis (301). The upper ends of the support side walls (302) are fixedly connected to the lower part of the first mating ring (303). A second mating ring (304) is arranged in the middle of the number of support side walls (302). The outer side wall of the second mating ring (304) is fixedly connected to the support side walls (302) through a number of support connecting plates (305); The first mating ring (303) is used to cooperate with the outer side wall of the cylindrical bin (101), and the second mating ring (304) is used to cooperate with the outer side wall of the conical bin (102).