Vacuum feeding machine for powder processing
By introducing pulse backflash components and vibration motors into the vacuum loader, the filter element blockage problem is solved, efficient powder conveying and screening is achieved, and the stable operation of the system is ensured.
Patent Information
- Application Number
- CN202422182600.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The filter element mesh is easily blocked by powder, resulting in an increase in air flow resistance and reducing the system's suction capacity and loading efficiency.
A vacuum feeding machine is designed, including a filter barrel, a flip plate, a pulse backflash assembly and a vibration motor. After the powder is pumped through a vacuum pump, the pulse backflash assembly is used to remove the powder on the surface of the filter element to prevent clogging, and the particle size is screened through the vibration motor to ensure smooth powder delivery.
Effectively prevent filter element blockage, maintain efficient operation of the system, and improve loading efficiency and continuity of powder conveying.
Smart Images

Figure CN223117568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding machine, in particular to a vacuum feeding machine for powder processing. Background Art
[0002] A vacuum feeder uses a vacuum pump to evacuate air, making the inlet of the suction nozzle and the entire system in a certain vacuum state. The powder and granular materials are sucked into the nozzle along with the outside air to form a material air flow, which reaches the hopper through the suction pipe, and air-material separation is carried out in the hopper.
[0003] When using a vacuum feeding machine for vacuum feeding of powder materials, large-particle powder materials are filtered by the filter element to ensure that only small-particle powder materials can be discharged through the vacuum system, while the large-particle powder materials remain in the system. After long-term use, the mesh holes on the filter element are easily blocked by the powder materials. When the mesh holes of the filter element are blocked, the resistance of air flow will increase significantly, thereby reducing the suction capacity of the system and naturally reducing the feeding efficiency of the entire system.
[0004] Therefore, it is necessary to design a vacuum feeding machine for powder processing that can clean the filter element. Summary of the Utility Model
[0005] In order to overcome the defect that the mesh holes on the filter element are easily blocked by powder materials during long-term use, and when the mesh holes of the filter element are blocked, the resistance of air flow will increase significantly, thereby reducing the suction capacity of the system and naturally reducing the feeding efficiency of the entire system, the utility model provides a vacuum feeding machine for powder processing that can clean the filter element.
[0006] The technical solution of the utility model is: a vacuum feeding machine for powder processing, including a support frame, a discharging shell and a vacuum pump. The discharging shell is fixedly connected to the top of the support frame, and the vacuum pump is embedded and installed on the upper part of the discharging shell. It further includes a filter barrel, a flap, a pull handle, a discharging plate, a pulse back-blowing assembly, a blanking hopper and a control ball valve. The input end of the vacuum pump is installed with a filter barrel, the filter barrel is located inside the discharging shell, a discharging plate is installed inside the discharging shell, the discharging plate is located below the filter barrel, a discharging port is opened on one side of the discharging shell, a pulse back-blowing assembly is installed on the top of the discharging shell, the pulse back-blowing assembly is located above the filter barrel, a flap is rotatably arranged on the side of the discharging shell where the discharging port is opened, the flap rotates to close the discharging port, a blanking hopper is installed at the bottom of the discharging shell, a control ball valve is installed at the lower part of the blanking hopper, and a pull handle is installed on the side of the flap away from the discharging plate.
[0007] Further, it also includes a limit disc, a connecting seat and a telescopic rod. Limit discs are installed on both sides of the side of the flap close to the discharging plate, connecting seats are rotatably arranged on both sides of the discharging shell, telescopic rods are slidably arranged inside the connecting seats, and the telescopic rods are rotatably connected to the limit discs.
[0008] Further, it further includes a support base, a sieve plate, a placement rack, and a vibration motor. One side of the outside of the material discharge shell is fixedly connected with the support base, the vibration motor is installed on the support base, the placement rack is fixedly connected inside the material discharge shell, the placement rack is provided with the sieve plate, the sieve plate slides up and down inside the material discharge shell, and the output shaft of the vibration motor penetrates through the material discharge shell and is connected with the sieve plate.
[0009] Further, it further includes a discharge pipe, a driving motor, a spiral blade, and a connecting pipe. The lower part of the control ball valve is connected and communicated with the discharge pipe, the driving motor is installed on one side of the discharge pipe, the spiral blade is rotatably arranged inside the discharge pipe, the output shaft of the driving motor penetrates through the discharge pipe and is fixedly connected with the spiral blade, and the upper part of the discharge pipe on the side far away from the driving motor is connected and communicated with the connecting pipe.
[0010] Further, it further includes transparent glass, and the transparent glass is embedded and installed on both sides of the discharge pipe.
[0011] Further, it further includes an anti-slip sleeve, and the anti-slip sleeve is sleeved on the pull handle.
[0012] Further, it further includes an observation plate, and the observation plate is installed on the flap.
[0013] The beneficial effects are as follows: By starting the vacuum pump, the material enters the vacuum pump and is then discharged from the output end of the vacuum pump. After the powder material finishes feeding, the pulse back-blowing assembly is started. The pulse back-blowing assembly compresses air, and the high-flow pulse blowing pressure blows back the filter element. The filter barrel reduces or removes the adsorbed material on the surface, preventing the filter barrel from being blocked after the powder material is transported. Description of the Drawings
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the support frame, the material discharge shell, and the vacuum pump of the present utility model.
[0016] Figure 3 It is a three-dimensional cross-sectional view of the support base, the sieve plate, and the vibration motor of the present utility model.
[0017] Figure 4 It is a three-dimensional cross-sectional view of the limit disc, the connecting seat, and the telescopic rod of the present utility model.
[0018] Figure 5 It is a three-dimensional cross-sectional view of the driving motor, the spiral blade, and the connecting pipe of the present utility model.
[0019] Names and serial numbers of components in the figure: 1 - Support frame, 2 - Feeding shell, 3 - Vacuum pump, 4 - Pulse backflush assembly, 5 - Filter barrel, 6 - Flap, 7 - Pull handle, 8 - Feeding plate, 9 - Discharge hopper, 10 - Control ball valve, 11 - Limit disc, 12 - Connecting seat, 13 - Telescopic rod, 14 - Support base, 15 - Sieve plate, 1501 - Placing rack, 16 - Vibration motor, 17 - Discharge pipe, 18 - Driving motor, 19 - Screw blade, 20 - Connecting pipe, 21 - Transparent glass, 22 - Anti-slip sleeve, 23 - Observation plate. Detailed implementation manners
[0020] The preferred technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings.
[0021] Example 1: A vacuum feeding machine for powder processing, as shown in Figures 1 - 3 the figure, includes a support frame 1, a feeding shell 2 and a vacuum pump 3. The feeding shell 2 is fixedly connected to the top of the support frame 1, and the vacuum pump 3 is embedded and installed on the upper part of the feeding shell 2. It also includes a filter barrel 5, a flap 6, a pull handle 7, a feeding plate 8, a pulse backflush assembly 4, a discharge hopper 9 and a control ball valve 10. The input end of the vacuum pump 3 is installed with a filter barrel 5 by means of bolt connection. The filter barrel 5 is located inside the feeding shell 2. The feeding plate 8 is installed inside the feeding shell 2 by means of bolt connection. The feeding plate 8 is located below the filter barrel 5. A feeding port is opened on the front side of the upper part of the feeding shell 2. The pulse backflush assembly 4 is installed on the top of the feeding shell 2. The pulse backflush assembly 4 is located above the filter barrel 5. The pulse backflush assembly 4 is composed of an air compressor, a pulse valve and a spray pipe. The air compressor is used to provide high-pressure air. The pulse valve controls the release of compressed air. The spray pipe is used to blow air onto the filter barrel 5. The flap 6 is rotatably arranged on the front side of the feeding shell 2. An observation plate 23 is installed on the flap 6. By observing through the observation plate 23, the feeding situation of the powder in the feeding shell 2 can be observed, which is convenient for taking corresponding measures in time. The flap 6 rotates to close the feeding port. The discharge hopper 9 is installed at the bottom of the feeding shell 2 by means of bolt connection. The control ball valve 10 is installed at the lower part of the discharge hopper 9. A pull handle 7 is installed on the side of the flap 6 away from the feeding plate 8. An anti-slip sleeve 22 is sleeved on the pull handle 7. The anti-slip sleeve 22 is used to increase the friction between the hand and the pull handle 7.
[0022] When the powder material needs to be fed, first unpack the material bag, then hold the pull handle 7 tightly and turn the flap 6 upwards to open the discharge shell 2. Subsequently, place the unpacked material on the discharge plate 8, turn the flap 6 downwards to close the discharge shell 2. Then start the vacuum pump 3 to make the filter barrel 5 in a vacuum state. The material enters the vacuum pump 3 through the filter barrel 5 along with the external air flow entering through the control ball valve 10, and is then discharged from the output end of the vacuum pump 3, thus realizing the feeding operation. The filter barrel 5 filters the material to prevent larger particle-sized materials from entering the vacuum pump 3. After the powder material finishes feeding, turn off the vacuum pump 3 and the control ball valve 10, and then start the pulse back-blowing assembly 4. The pulse back-blowing assembly 4 compresses air, and the high-flow pulse blowing pressure blows back the filter element. The filter barrel reduces or removes the adsorbed material on the surface to prevent the filter barrel 5 from being blocked after the powder material is transported. The blown-off powder falls downwards through the discharge plate 8 until it falls into the lower hopper 9. When the powder material accumulates to a certain extent in the lower hopper 9, open the lower hopper 9 through the control ball valve 10 to discharge the powder material in the lower hopper 9.
[0023] Embodiment 2: On the basis of Embodiment 1, referring to Figure 3 and Figure 4 As shown, it further includes a limit disk 11, a connecting seat 12 and a telescopic rod 13. Limit disks 11 are installed on the left and right sides at the rear of the flap 6 by means of bolt connection. Connecting seats 12 are rotatably arranged on both sides at the front of the discharge shell 2. A telescopic rod 13 is slidably arranged in the connecting seat 12, and the telescopic rod 13 is rotatably connected to the limit disk 11.
[0024] When holding the pull handle 7 tightly and turning the flap 6 upwards to open the discharge shell 2, the flap 6 drives the telescopic rod 13 to stretch upwards through the limit disk 11. At the same time, the telescopic rod 13 drives the connecting seat 12 to rotate, so that the telescopic rod 13 and the connecting seat 12 support the flap 6.
[0025] Referring to Figure 1 and Figure 3 As shown, it further includes a support seat 14, a sieve plate 15, a placement rack 1501 and a vibration motor 16. A support seat 14 is fixedly connected to the front side outside the discharge shell 2. A vibration motor 16 is installed on the support seat 14 by means of bolt connection. A placement rack 1501 is fixedly connected to the middle inside the discharge shell 2 by means of welding. The placement rack 1501 is provided with a sieve plate 15, and the sieve plate 15 slides up and down inside the discharge shell 2. The output shaft of the vibration motor 16 penetrates the discharge shell 2 and is connected to the sieve plate 15.
[0026] When the blown-off powder falls downwards, the powder falls on the sieve plate 15. Then start the vibration motor 16, and the vibration motor 16 drives the sieve plate 15 to move up and down to screen the powder. The powder with larger particle size remains on the sieve plate 15, and the powder with smaller particle size falls downwards into the lower hopper 9.
[0027] Referring to Figure 3 andFigure 5 As shown, it further includes a discharge pipe 17, a driving motor 18, a spiral blade 19 and a connecting pipe 20. The lower part of the control ball valve 10 is connected and communicated with the discharge pipe 17. Transparent glasses 21 are embedded on both the left and right sides of the discharge pipe 17. The situation of the powder material in the discharge pipe 17 is observed through the transparent glasses 21 to avoid blockage of the discharge pipe 17. The driving motor 18 is installed at the rear side of the discharge pipe 17. A spiral blade 19 is rotatably arranged inside the discharge pipe 17. The output shaft of the driving motor 18 penetrates through the discharge pipe 17 and is fixedly connected with the spiral blade 19. A connecting pipe 20 is connected and communicated with one side of the upper part of the discharge pipe 17 far away from the driving motor 18.
[0028] When the powder material accumulates to a certain extent in the hopper 9, the control ball valve 10 opens the hopper 9 to discharge the powder material in the hopper 9 into the discharge pipe 17. Subsequently, the motor is started, and the output shaft of the motor drives the spiral blade 19 to rotate, so that the powder material moves forward for transportation, and then is transported to the next process through the connecting pipe 20.
[0029] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, those skilled in the art should understand that various changes in form and detail may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.
Claims
1. A vacuum feeding machine for powder processing, comprising a support frame (1), a feeding shell (2) and a vacuum pump (3). The support frame (1) is fixedly connected to the top of the feeding shell (2), and the vacuum pump (3) is embedded and installed on the upper part of the feeding shell (2), characterized in that: It further includes a filter barrel (5), a flap (6), a pull handle (7), a discharging plate (8), a pulse back-blowing assembly (4), a feeding hopper (9) and a control ball valve (10). The input end of the vacuum pump (3) is installed with a filter barrel (5), and the filter barrel (5) is located inside the discharging shell (2). A discharging plate (8) is installed inside the discharging shell (2), and the discharging plate (8) is located below the filter barrel (5). A discharging opening is provided on one side of the discharging shell (2). A pulse back-blowing assembly (4) is installed on the top of the discharging shell (2), and the pulse back-blowing assembly (4) is located above the filter barrel (5). A flap (6) is rotatably arranged on the side of the discharging shell (2) where the discharging opening is provided, and the flap (6) rotates to close the discharging opening. A feeding hopper (9) is installed at the bottom of the discharging shell (2), and a control ball valve (10) is installed at the lower part of the feeding hopper (9). A pull handle (7) is installed on the side of the flap (6) away from the discharging plate (8).
2. The vacuum feeder for powder processing according to claim 1, wherein: It further includes a limit disc (11), a connecting seat (12) and a telescopic rod (13). Limit discs (11) are installed on both sides of the side of the flap (6) close to the discharging plate (8). Connecting seats (12) are rotatably arranged on both sides of the discharging shell (2), and telescopic rods (13) are slidably arranged inside the connecting seats (12), and the telescopic rods (13) are rotatably connected to the limit discs (11).
3. The vacuum feeder for powder processing according to claim 2, wherein: It further includes a support seat (14), a sieve plate (15), a placement rack (1501) and a vibration motor (16). A support seat (14) is fixedly connected to the outside of one side of the discharging shell (2), and a vibration motor (16) is installed on the support seat (14). A placement rack (1501) is fixedly connected inside the discharging shell (2), a sieve plate (15) is arranged on the placement rack (1501), and the sieve plate (15) slides up and down inside the discharging shell (2). The output shaft of the vibration motor (16) penetrates the discharging shell (2) and is connected to the sieve plate (15).
4. The vacuum feeder for powder processing according to claim 3, wherein: It further includes a discharge pipe (17), a drive motor (18), a spiral blade (19) and a connecting pipe (20). The lower part of the control ball valve (10) is connected and communicated with the discharge pipe (17). A drive motor (18) is installed on one side of the discharge pipe (17). A spiral blade (19) is rotatably arranged inside the discharge pipe (17), and the output shaft of the drive motor (18) penetrates the discharge pipe (17) and is fixedly connected to the spiral blade (19). The upper part of the discharge pipe (17) on the side away from the drive motor (18) is connected and communicated with a connecting pipe (20).
5. The vacuum feeder for powder processing according to claim 4, characterized in that: It further includes a transparent glass (21), and transparent glasses (21) are embedded and installed on both sides of the discharge pipe (17).
6. The vacuum feeder for powder processing according to claim 5, characterized in that: It further includes an anti-slip sleeve (22), and an anti-slip sleeve (22) is sleeved on the pull handle (7).
7. The vacuum feeder for powder processing according to claim 6, wherein: It further includes an observation plate (23), and an observation plate (23) is installed on the flap (6).