Automatic bottle collecting device for glass bottle screen printing process
By designing automated storage disk, operation, bottle clamping and cutting mechanisms, the problems of low efficiency and unstable quality of manual bottle collection in the glass bottle silk printing process are solved, and efficient and stable glass bottle collection and stacking are achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422425488.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The bottle collection process of glass bottle silk screen printing relies on manual operations, resulting in low production efficiency, unstable product quality, and manual operation can easily damage the product and contaminate the bottle body.
An automatic bottle collection device including storage disk, operation, bottle clamping and feeding mechanism is designed to automatically collect and stack glass bottles through mechanized processes, and use limiting components and drive components to ensure stable operation and feeding.
Improve production efficiency, reduce labor costs, improve product quality and stability, and ensure product qualification rate.
Smart Images
Figure CN223117614U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automated equipment, and in particular, to an automatic bottle collecting device for the silk screen process of glass bottles. Background Art
[0002] In the silk screen process of the glass bottle automated production line, although the overall process has been gradually mechanized, the bottle collecting link still generally relies on manual operation. This current situation has many deficiencies and limitations: the overall bottle collecting speed is slow, making it difficult to meet the requirements of modern production for high efficiency and speed. Long-term high-intensity work can easily make operators feel fatigued, further reducing work efficiency and affecting the overall production capacity of the production line; the manual product arrangement is irregular, and even stacking, tilting, etc. occur. This not only increases the difficulty and cost of subsequent processes (such as packaging and transportation), but also may damage the products due to collisions, affecting product quality; during the manual operation process, the hands directly touch the surface of the glass bottles, easily leaving fingerprints, sweat stains, and may also be contaminated by dust, particles, etc. in the operating environment and adhere to the bottle body, resulting in damaged product appearance and reduced product qualification rate.
[0003] Therefore, the present application studies an automatic bottle collecting device for the silk screen process of glass bottles to improve production capacity and ensure product quality and product qualification rate. Utility Model Content
[0004] In order to improve production capacity and ensure product quality and product qualification rate, the present application provides an automatic bottle collecting device for the silk screen process of glass bottles.
[0005] The one provided by the present application adopts the following technical solutions:
[0006] An automatic bottle collecting device for the silk screen process of glass bottles includes a storage tray mechanism, a running mechanism, a bottle clamping mechanism, and a blanking mechanism. A number of placement trays are placed on the storage tray mechanism. The placement trays on the storage tray mechanism are placed on the running mechanism. The bottle clamping mechanism clamps the glass bottles onto the placement trays. The running mechanism transports the placement trays to the position of the blanking mechanism, and the blanking mechanism performs blanking on the placement trays.
[0007] By adopting the above technical solutions, the storage tray mechanism is responsible for storing and supplying empty placement trays for subsequent processes. The bottle clamping mechanism clamps the glass bottles into the placement trays. When the placement trays are full, the running mechanism transports the placement trays filled with glass bottles from the station of the bottle clamping mechanism to the station of the blanking mechanism, and then the blanking mechanism performs blanking on the placement trays. The placement trays can be stacked together. After stacking to a certain height, they are uniformly shipped. At the same time of blanking, new placement trays can be put into the corresponding stations of the bottle clamping mechanism, and the bottle clamping mechanism performs feeding on the placement trays, improving production efficiency, reducing labor costs, enhancing product quality and stability, thereby improving production capacity and ensuring product quality and product qualification rate.
[0008] Optionally, the disk storage mechanism includes a disk storage table, on which a spacing-limiting assembly is provided at intervals. A relief groove is formed in the spacing-limiting assembly closer to the operating mechanism side, and the height of the relief groove is greater than the height of one placement disk.
[0009] By adopting the above technical solution, the placement disk is placed between the spacing-limiting assemblies to prevent the placement disk from falling. The relief groove can provide a smooth passage for the placement disk, enabling it to easily slide out of or be pushed into the operating mechanism from the disk storage table. The disk storage mechanism will more efficiently and stably support the operation of the automatic bottle collection device for the entire glass bottle silk printing process, improving production efficiency and product quality.
[0010] Optionally, the operating mechanism includes a first driving member, a second driving member, and an operating member. The operating member is used to operate the placement disk. The second driving member drives the operating member to rise or fall, and the first driving member drives the second driving member to approach the working station of the bottle clamping mechanism or the working station of the blanking mechanism.
[0011] By adopting the above technical solution, the second driving member is responsible for driving the operating member to rise or fall in the vertical direction to adapt to the operating requirements at different heights, or lowering the operating member to an appropriate position to approach or leave the placement disk. When it is necessary to operate the placement disk, the operating member is then raised to abut against the placement disk for operation.
[0012] Optionally, the operating member includes oppositely arranged limiting pieces. When the operating member needs to operate the placement disk, the operating member rises, and the placement disk is located between the limiting pieces.
[0013] By adopting the above technical solution, the placement disk can be stably operated through the limiting pieces.
[0014] Optionally, the operating mechanism further includes a first guide rail. A first guide block is provided at one end of the second driving member facing away from the operating member. The first guide block is sleeved and slidably connected to the first guide rail, and the first guide block is driven by the first driving member and slides along the first guide rail.
[0015] Optionally, the bottle clamping mechanism includes a bottle clamping assembly, a second guide rail, and a third driving member. The third driving member drives the bottle clamping assembly to slide on the second guide rail to approach or move away from the placement disk.
[0016] By adopting the above technical solution, the bottle clamping assembly is used to clamp the bottle. After the bottle clamping assembly clamps the glass bottle, the third driving member drives the bottle clamping assembly to approach the placement disk, places the glass bottle into the placement disk, and then moves the bottle clamping assembly away from the placement disk. After clamping a new glass bottle, the above steps are repeated.
[0017] Optionally, the bottle clamping assembly also includes a third guide rail, a bidirectional cylinder, a fourth driving member and a clamping member, the fourth driving member drives the bidirectional cylinder to slide and connect to the third guide rail, clamping members are arranged on both sides of the output end of the bidirectional cylinder, and the bidirectional cylinder drives the clamping members on both sides to move closer or farther away.
[0018] Optionally, the unloading mechanism includes a unloading assembly, a fifth driving member and a fourth guide rail, the unloading assembly is slidably connected to the fourth guide rail, the fifth driving member drives the unloading member to approach or move away from the placement plate along the fourth guide rail, and the unloading assembly is used to clamp the placement plate.
[0019] Optionally, the unloading mechanism further includes a sixth driving member, which drives the unloading assembly to rise or fall.
[0020] In summary, the present application includes at least one of the following beneficial technical effects:
[0021] 1. The tray storage mechanism is responsible for storing and supplying empty trays for use in subsequent processes. The bottle clamping mechanism clamps the glass bottles into the tray. When the tray is full, the operating mechanism moves the tray with glass bottles from the station of the bottle clamping mechanism to the station of the unloading mechanism, and then the unloading mechanism unloads the tray. The trays can be stacked together and shipped uniformly after being stacked to a certain height. While unloading, new trays can be placed in the corresponding station of the bottle clamping mechanism. The bottle clamping mechanism loads the tray, which improves production efficiency, reduces labor costs, improves product quality and stability, thereby increasing production capacity and ensuring product quality and product qualification rate;
[0022] 2. Place the placement tray between the limit components to prevent the placement tray from falling. The clearance groove can provide a smooth channel for the placement tray, so that it can easily slide out of the tray storage table or push into the operating mechanism. The tray storage mechanism will more efficiently and stably support the operation of the automatic bottle collection device of the entire glass bottle screen printing process, thereby improving production efficiency and product quality;
[0023] 3. The second driving member is responsible for driving the operating member to rise or fall in the vertical direction to adapt to the operation requirements at different heights, or to lower the operating member to an appropriate position to approach or leave the placement plate. When the placement plate needs to be operated, the operating member is raised to abut against the placement plate for operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of an automatic bottle collecting device for a glass bottle screen printing process according to an embodiment of the present application;
[0025] Figure 2 It is a structural schematic diagram of the operating mechanism of the automatic bottle collecting device in the glass bottle silk-screen printing process of the embodiment of the present application;
[0026] Figure 3It is a structural schematic diagram of a bottle clamping mechanism in an automatic bottle collecting device for a glass bottle screen printing process according to an embodiment of the present application;
[0027] Figure 4 It is a structural schematic diagram of the automatic bottle collecting device in the screen printing process of glass bottles in another perspective of the embodiment of the present application;
[0028] Figure 5 yes Figure 4 A magnified schematic diagram of point A in the middle.
[0029] 1. The rack; 2. The tray storage mechanism; 21. The tray storage table; 22. The limit assembly; 23. The clearance groove; 3. The operating mechanism; 31. The second driving member; 32. The operating member; 321. The limit plate; 33. The first guide rail; 34. The first guide block; 4. The bottle clamping mechanism; 41. The bottle clamping assembly; 411. The third guide rail; 412. The two-way cylinder; 413. The clamping member; 414. The mounting plate; 415. The limit clamping plate; 42. The second guide rail; 43. The mounting seat; 5. The unloading mechanism; 51. The unloading assembly; 511. The unloading rod; 512. The unloading cylinder; 513. The unloading claw; 52. The fourth guide rail; 53. The sixth driving member; 531. The sixth motor; 532. The gear; 6. The mounting groove; 7. The placement plate; 8. The raising rod. DETAILED DESCRIPTION
[0030] The following is combined with Figures 1-5 This application is described in further detail.
[0031] The present application embodiment discloses an automatic bottle collecting device for glass bottle screen printing process. Figure 1 The automatic bottle collecting device for the screen printing process of glass bottles includes a frame 1, a tray storage mechanism 2, a running mechanism 3, a bottle clamping mechanism 4 and a feeding mechanism 5. The tray storage mechanism 2 is arranged at one end of the frame 1. A plurality of placement trays 7 are placed on the tray storage mechanism 2, and the placement trays 7 are placed in a stacked manner; the running mechanism 3 is arranged along the length direction of the frame 1. When in use, it is only necessary to push the placement trays 7 on the tray storage mechanism 2 one by one onto the top of the running mechanism 3 through a tray pushing mechanism (not shown in the figure). The tray pushing mechanism can be a robot, a cylinder or other mechanism.
[0032] The placing tray 7 on the tray storage mechanism 2 is placed on the operating mechanism 3, and the glass bottle can be placed on the placing tray 7 through the bottle clamping mechanism 4. The bottle clamping mechanism 4 is arranged on one side of the frame 1, and the glass bottle after silk screen printing is clamped to the placing tray 7; the unloading mechanism 5 is arranged on the side of the frame 1 away from the bottle clamping mechanism 4, and the operating mechanism 3 transfers the placing tray 7 to the position of the unloading mechanism 5, that is, the unloading station, along the length direction of the frame 1. The unloading mechanism 5 unloads the placing tray 7, so that through a series of automatic bottle clamping and conveying operations, the production capacity is improved and the quality and product qualification rate of the product are guaranteed.
[0033] In some embodiments, the tray storage mechanism 2 includes a tray storage table 21, and the tray storage table 21 is provided with spaced limiting components 22. In this embodiment, the limiting components 22 are of a "door" frame structure, and two are relatively arranged. The placement tray 7 is placed between the two limiting components 22, so that the placement of the placement tray 7 is limited to prevent the upper limiting tray from slipping. The limiting component 22 close to the side of the operating mechanism 3 is provided with a clearance groove 23, and the clearance groove 23 is located at the bottom of the limiting component 22. The opening height of the clearance groove 23 is greater than the height of a placement tray 7. It is only necessary to push the bottom placement tray 7 out of the clearance groove 23 to the frame 1 above the operating component. At this time, the glass bottle can be placed in the placement tray 7 through the bottle clamping mechanism 4, so that the operation of the empty tray can be facilitated.
[0034] Reference Figure 2 In some embodiments, the operating mechanism 3 includes a first driving member (not shown in the figure), a second driving member 31 and an operating member 32. The operating member 32 is used to operate the placement tray 7. In this embodiment, a mounting groove 6 is provided on the frame 1, and the operating mechanism 3 is arranged in the mounting groove 6; the first driving member is a motor, and the second driving member 31 is a cylinder, and two second driving members 31 are provided, which are respectively arranged at positions close to both sides of the operating member 32. The second driving member 31 drives the operating member 32 to rise or fall. When rising, it can lift the placement tray 7 and transfer the placement tray 7 to the next station. When falling, it can place the placement tray 7 at the corresponding positions of each station on the frame 1. The first driving member drives the second driving member 31 to approach the station of the bottle clamping mechanism 4 or the station close to the unloading mechanism 5.
[0035] In some embodiments, the operating member 32 includes relatively disposed limiting plates 321. When the operating member 32 needs to operate the placement tray 7, the operating member 32 rises and the placement tray 7 is located between the limiting plates 321, so that the placement tray 7 can be operated more stably.
[0036] In some embodiments, the operating mechanism 3 also includes a first guide rail 33, and a first guide block 34 is provided at the end of the second driving member 31 away from the operating member 32. The first guide block 34 is sleeved and slidably connected to the first guide rail 33. The first guide block 34 is driven by the first driving member and slides along the first guide rail 33, so that the placement plate 7 can be better transferred along the direction of the first guide rail 33.
[0037] Reference Figure 3, in some embodiments, the bottle clamping mechanism 4 includes a bottle clamping assembly 41, a second guide rail 42, and a third driving member (not shown in the figure). In this embodiment, a mounting seat 43 is provided on the frame 1 of the machine, the second guide rail 42 is arranged in the mounting seat 43, and the third driving member drives the bottle clamping assembly 41 to slide on the second guide rail 42, approaching or departing from the placing tray 7. When the bottle clamping assembly 41 clamps the screen-printed glass bottle, the third driving member drives the bottle clamping assembly 41 to approach the placing tray 7 along the second guide rail 42, and places the glass bottle in the placing tray 7. When the placing tray 7 is full, the operating mechanism 3 is used to transfer the full placing tray 7 to the station of the blanking mechanism 5 for blanking of the placing tray 7. At the same time, the bottle clamping mechanism 4 stores glass bottles in a new placing tray 7, thereby improving production efficiency.
[0038] In some embodiments, the bottle clamping assembly 41 further includes a third guide rail 411, a double-acting cylinder 412, a fourth driving member (not shown in the figure), and a clamping member 413. In this embodiment, the bottle clamping assembly 41 further includes a mounting plate 414. The mounting plate 414 is slidably connected to the second guide rail 42. The third guide rail 411 is fixed to the mounting plate 414. The fourth driving member is a cylinder and is mounted on the mounting plate 414. The fourth driving member drives the double-acting cylinder 412 to be slidably connected to the third guide rail 411. Clamping members 413 are arranged at both output ends of the double-acting cylinder 412. The double-acting cylinder 412 drives the clamping members 413 on both sides to approach or depart from each other, so as to clamp or release the glass bottle. In this embodiment, two double-acting cylinders 412 are arranged at intervals along the length direction of the clamping member 413, so that the glass bottle can be clamped more stably.
[0039] In this embodiment, a limit clamping plate 415 is arranged above the double-acting cylinder 412. Both sides of the limit clamping plate 415 are limited to the opposite sides of the clamping member 413. When the clamping member 413 clamps the glass bottle, there is a gap between the clamping member 413 and the limit clamping plate 415. When the clamping member 413 abuts against the limit clamping plate 415, the glass bottle is released. By using the limit clamping plate 415 to limit the opening width of the clamping member 413, it is possible to prevent the limiting member from affecting other components.
[0040] Refer to Figure 4, in some embodiments, the blanking mechanism 5 includes a blanking component 51, a fifth driving member (not shown in the figure), and a fourth guide rail 52. The fifth driving member is a motor. A mounting seat 43 is also provided on one side of the frame 1 facing away from the bottle clamping mechanism 4. The fourth guide rail 52 is disposed within the mounting seat 43. A mounting plate 414 is fixedly installed within the mounting seat 43, and the blanking component 51 is mounted on the mounting plate 414. The blanking component 51 is slidably connected to the fourth guide rail 52. The fifth driving member drives the blanking member to approach or move away from the placement tray 7 along the fourth guide rail 52. The blanking component 51 is used to clamp the placement tray 7. After the blanking component 51 clamps the placement tray 7, the fifth driving member drives the blanking component 51 away from the frame 1, then puts down the placement tray 7, and then returns to the original position to clamp the next placement tray 7.
[0041] Referring to Figure 4 and Figure 5 , in some embodiments, the blanking mechanism 5 further includes a sixth driving member 53, and the sixth driving member 53 drives the blanking component 51 to rise or fall. The sixth driving member 53 includes a sixth motor 531 and a gear 532. In this embodiment, the blanking component 51 includes a blanking rod 511, a blanking cylinder 512, and blanking claws 513. Transmission teeth meshing with the gear 532 are provided on the blanking rod 511, so that by driving the gear 532 to rotate through the motor, the gear 532 can accurately drive the blanking rod 511 to descend or ascend through the transmission teeth. Two blanking cylinders 512 are symmetrically arranged with the transmission rod as the axis of symmetry, and four blanking claws 513 are provided. Moreover, two blanking claws 513 are spaced and screwed to the output end of one blanking cylinder 512, so that the blanking of the placement tray 7 can be stably performed.
[0042] Referring again to Figure 4 , and in this embodiment, a heightening rod 8 is further provided on the machine table at the blanking station. Placing the placement tray 7 filled with glass bottles on the heightening rod 8 can facilitate the blanking claws 513 to clamp the placement tray 7.
[0043] The implementation principle of an automatic bottle collection device for the silk screen process of glass bottles in an embodiment of the present application is as follows: The storage tray mechanism 2 is responsible for storing and supplying empty placement trays 7 for subsequent processes. The bottle clamping mechanism 4 clamps the glass bottles into the placement trays 7. When the placement trays 7 are full, the operating mechanism 3 transports the placement trays 7 filled with glass bottles from the station of the bottle clamping mechanism 4 to the station of the blanking mechanism 5. Then, the blanking mechanism 5 performs blanking on the placement trays 7, and the placement trays 7 can be stacked together. After stacking to a certain height, they are uniformly shipped. At the same time of blanking, new placement trays 7 can be placed into the corresponding stations of the bottle clamping mechanism 4, and the bottle clamping mechanism 4 performs feeding on the placement trays 7, improving production efficiency, reducing labor costs, enhancing product quality and stability, thereby increasing production capacity and ensuring product quality and product qualification rate.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. An automatic bottle collecting device for the silk-screen printing process of glass bottles, characterized in that: The invention comprises a tray storage mechanism (2), a running mechanism (3), a bottle clamping mechanism (4) and a material unloading mechanism (5). A plurality of placement trays (7) are placed on the tray storage mechanism (2). The placement trays (7) on the tray storage mechanism (2) are placed on the running mechanism (3). The bottle clamping mechanism (4) clamps the glass bottles to the placement trays (7). The running mechanism (3) transfers the placement trays (7) to the position of the material unloading mechanism (5). The material unloading mechanism (5) unloads the placement trays (7).
2. The automatic bottle collecting device for the screen printing process of glass bottles according to claim 1, characterized in that: The disk storage mechanism (2) comprises a disk storage platform (21), on which spaced limiting components (22) are arranged, and the limiting component (22) on the side close to the operating mechanism (3) is provided with a clearance groove (23), and the opening height of the clearance groove (23) is greater than the height of a placement disk (7).
3. An automatic bottle collecting device for the silk printing process of glass bottles according to claim 1, characterized in that: The operating mechanism (3) comprises a first driving member, a second driving member (31) and a running member (32); the running member (32) is used to operate the placement plate (7); the second driving member (31) drives the running member (32) to rise or fall; and the first driving member drives the second driving member (31) to approach a working position of the bottle clamping mechanism (4) or a working position of the unloading mechanism (5).
4. An automatic bottle collecting device for the screen printing process of glass bottles according to claim 3, characterized in that: The operating member (32) comprises limiting plates (321) arranged opposite to each other. When the operating member (32) needs to operate the placement plate (7), the operating member (32) rises and the placement plate (7) is located between the limiting plates (321).
5. An automatic bottle collecting device for the silk printing process of glass bottles according to claim 3, characterized in that: The operating mechanism (3) further comprises a first guide rail (33); a first guide block (34) is arranged at one end of the second driving member (31) away from the operating member (32); the first guide block (34) is sleeved on and slidably connected to the first guide rail (33); the first guide block (34) is driven by the first driving member and slides along the first guide rail (33).
6. The automatic bottle collecting device for the screen printing process of glass bottles according to claim 1, characterized in that: The bottle clamping mechanism (4) comprises a bottle clamping assembly (41), a second guide rail (42) and a third driving member. The third driving member drives the bottle clamping assembly (41) to slide on the second guide rail (42) to approach or move away from the placement plate (7).
7. An automatic bottle collecting device for the silk screen process of glass bottles according to claim 6, characterized in that: The bottle clamping assembly (41) further comprises a third guide rail (411), a bidirectional air cylinder (412), a fourth driving member and a clamping member (413); the fourth driving member drives the bidirectional air cylinder (412) to be slidably connected to the third guide rail (411); the clamping members (413) are arranged at both output ends of the bidirectional air cylinder (412); and the bidirectional air cylinder (412) drives the clamping members (413) on both sides to move closer or farther away.
8. An automatic bottle collecting device for the silk printing process of glass bottles according to claim 1, characterized in that: The material removal mechanism (5) comprises a material removal assembly (51), a fifth driving member and a fourth guide rail (52); the material removal assembly (51) is slidably connected to the fourth guide rail (52); the fifth driving member drives the material removal assembly to move closer to or farther from the placement plate (7) along the fourth guide rail (52); and the material removal assembly (51) is used to clamp the placement plate (7).
9. An automatic bottle collecting device for the silk-screening process of glass bottles according to claim 8, characterized in that: The material discharging mechanism (5) further comprises a sixth driving member (53), and the sixth driving member (53) drives the material discharging assembly (51) to rise or fall.