Mass concrete curing blanket
By designing a large-volume concrete curing blanket including insulation layer, heating layer, insulation layer and water spray layer, combined with temperature and humidity sensors and automatic control system, the problem of moisture evaporation in winter and summer during concrete curing is solved, and effective maintenance effect throughout the season is achieved.
Patent Information
- Application Number
- CN202421902732.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Existing concrete curing coverings are prone to freezing in winter and moisture evaporates too quickly in summer, resulting in damage to concrete strength and durability.
Design a large-volume concrete curing blanket, including insulation layer, heating layer, insulation layer and water spray layer, equipped with temperature and humidity sensors and controllers, and automatically adjust the temperature and humidity through electrical heating elements and water spray system to ensure the insulation and moisture effect of concrete.
Effectively prevent concrete moisture from evaporating and freezing in different seasons, ensuring the strength and durability of concrete, providing a comprehensive curing effect, and the moisturizing layer is removable for easy replacement.
Smart Images

Figure CN223118340U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete curing, and particularly relates to a curing blanket for mass concrete. Background Art
[0002] The strength, durability and impermeability of concrete all depend on the hydration reaction of calcium hydrate to generate calcium silicate hydrate, thereby forming a hardening reaction in the concrete. In order to ensure that the cement paste reaches the optimal water-cement ratio during the curing period, a certain amount of water needs to be added to the cement paste. Therefore, various measures should be taken to avoid the evaporation of concrete moisture caused by evaporation or other reasons. In winter, since water freezes below 0 degrees Celsius, ice crystals are generated, which destroys the hardening reaction of the concrete and reduces the strength of the concrete. The hydration reaction of the concrete lasts for 14 days after pouring, and the strength of the concrete can reach 70%. Therefore, in order to ensure that the final strength of the concrete is at least 70%, the water content in the concrete should be guaranteed for at least 14 days. To achieve this goal, a curing cover is usually used to cure the concrete, aiming to prevent the evaporation of water and ensure the water content in the concrete. However, ordinary covers are generally plant (wheat straw, rice straw) woven fabrics, which have disadvantages such as easy evaporation of water in summer and easy icing in winter. Summary of the Utility Model
[0003] The technical problem solved by the utility model is to provide a curing blanket for mass concrete to overcome the problems of rapid water evaporation in summer and icing in winter, and ensure the curing effect of the concrete.
[0004] Technical Solution: To solve the above technical problems, the technical solution adopted by the utility model is as follows:
[0005] A curing blanket for mass concrete includes a blanket body. An insulating layer, a heating layer, an insulating layer and a water spraying layer are arranged in the blanket body from top to bottom. The heating layer includes an electric heating element, and the water spraying layer includes a water supply pipe, and a plurality of nozzles are arranged on the water supply pipe.
[0006] Further, a moisture retaining layer is detachably connected to the bottom surface of the blanket body.
[0007] Further, hook tapes of a magic tape are arranged on the bottom surface of the blanket body, and loop tapes corresponding to the hook tapes of the magic tape are arranged on the moisture retaining layer.
[0008] Further, a temperature and humidity sensor is arranged on the blanket body. The temperature and humidity sensor includes a probe and a temperature and humidity transmitter connected to the probe. The temperature and humidity transmitter is arranged on the front surface of the blanket body, and a groove corresponding to the probe is arranged on the bottom surface of the blanket body.
[0009] Further, a controller connected to the temperature and humidity sensor is provided on the blanket body, the electric heating element is electrically connected to the controller, and a solenoid valve electrically connected to the controller is provided on the water supply pipe.
[0010] Further, the spray head is arranged on the side or bottom surface of the water supply pipe.
[0011] Further, the heat preservation layer is a heat preservation cotton blanket, the electric heating element is a self-limiting temperature electric heating tape, the insulating layer is a PVC cloth, and the moisture preservation layer is a moisture preservation blanket.
[0012] Further, the blanket body is rectangular.
[0013] Further, a plurality of tether holes are provided on the blanket body.
[0014] Beneficial effects: Compared with the prior art, the present utility model has the following advantages:
[0015] 1. By arranging the blanket body and arranging a heat preservation layer, a heating layer, an insulating layer and a water spraying layer in the blanket body, it is possible to keep the covered concrete warm and moist, and ensure the concrete curing effect in winter and summer;
[0016] 2. The arrangement of tether holes on the blanket body facilitates splicing and fixing, is convenient to cover above and on the side of the concrete, and is convenient for comprehensively heat-preserving and moisturizing large-volume concrete;
[0017] 3. The moisture preservation layer is detachably connected to the blanket body, which is convenient for replacement. It is connected by a magic tape connection method, with low cost and convenient replacement;
[0018] 4. The spray head is arranged on the side or bottom surface of the water supply pipe to ensure normal water spraying;
[0019] 5. A temperature and humidity sensor is arranged to automatically humidify and heat-preserve according to the temperature and humidity. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;
[0021] Figure 2 is a schematic structural diagram of the heating layer of the embodiment;
[0022] Figure 3 is a schematic structural diagram of the bottom of the blanket body of the embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following further clarifies the present utility model in conjunction with specific embodiments. The embodiments are implemented on the premise of the technical solution of the present utility model. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model.
[0024] Such asFigure 1 As shown in the figure, a curing blanket for mass concrete includes a blanket body 1. The blanket body 1 is rectangular as a whole. Rope tying holes 11 are respectively provided at the four corners of the blanket body 1. The rope tying holes 11 penetrate through the blanket body 1, which is convenient for fixing by threading a rope or splicing with other curing blankets, so as to cover the mass concrete. The blanket body 1 has a receiving cavity and an opening communicated with the receiving cavity is provided at the bottom surface. An insulating layer 2, a heating layer 3, an insulating layer 4 and a water spraying layer 5 are arranged in the blanket body 1 from top to bottom. The insulating layer 2 is arranged at the uppermost part in the blanket body 1. The insulating layer 2 is an insulating cotton blanket. The insulating layer 2 is connected to the blanket body 1 by bonding or by sewing.
[0025] As Figure 1 and Figure 2 shown in the figure, the heating layer 3 includes an electric heating element 31 and a first base cloth 32. The first base cloth 32 is rectangular. The first base cloth 32 is connected to the blanket body 1 or the insulating layer 2 by bonding or by sewing. The electric heating element 31 is connected to the first base cloth 32. The electric heating element 31 is arranged in an S shape (or a square shape) on the first base cloth 32, so as to heat the whole surface of the curing blanket evenly. In this embodiment, the electric heating element 31 is a self-limiting temperature electric heating tape, such as the low-temperature self-limiting temperature electric heating tape produced by Tianjin Yatalong Thermal Control Technology Co., Ltd., model: QDTV-P / J-26-220, rated voltage 220V, power 26W / m, maximum maintaining temperature 65°C, maximum bearing temperature 105°C, maximum use length 100m. The self-limiting temperature electric heating tape can automatically limit the temperature during heating, prevent overheating, is easy to maintain and energy-saving. The outermost layer is an outer sheath made of polyolefin material, and the waterproof effect is good.
[0026] As Figure 1 and Figure 3As shown, the insulating layer 4 is disposed below the heating layer 3. The insulating layer 4 is connected to the first base cloth 32 of the heating layer 3 by an adhesive method. The insulating layer 4 is a PVC cloth, which can achieve good insulation and waterproof effects, preventing the water spraying layer 5 below from affecting the electric heating element 31 above. The water spraying layer 5 includes a water supply pipe 51, a solenoid valve 52, and a second base cloth 53. The second base cloth 53 is rectangular. The second base cloth 53 is connected to the blanket body 1 by an adhesive method or a sewing connection method or is connected to the insulating layer 4 by an adhesive method. In this embodiment, the water supply pipe 51 is a plastic hose. The water supply pipe 51 is connected to the lower surface of the second base cloth 53. The water supply pipe 51 is arranged in an S shape (it can also be arranged in a square shape). A plurality of limiting bands 531 are connected to the second base cloth 53. The limiting bands 531 straddle both sides of the water supply pipe 51. The position of the water supply pipe 51 is restricted by the plurality of limiting bands 531. A plurality of nozzles 511 are provided on the side surface of the water supply pipe 51 (the nozzles 511 can also be provided on the bottom surface of the water supply pipe 51 as needed). The plurality of nozzles 511 spray water sideways. When the nozzles are arranged downward, they are sometimes blocked. The nozzles 511 spraying water sideways will not be blocked by the sundries below. The solenoid valve 52 is disposed at the inlet end of the water supply pipe 51 to control the on-off of the water supply pipe 51. The inlet end of the water supply pipe 51 is a quick water pipe joint, which is convenient to connect to the external water circuit during use.
[0027] As Figure 1 and Figure 3 shown, a moisture retaining layer 6 is detachably connected to the bottom surface of the blanket body 1. A plurality of hook tapes 81 of the magic tape are provided on the bottom surface of the blanket body 1. The plurality of hook tapes 81 of the magic tape are distributed at the edge of the opening on the bottom surface of the blanket body 1. A plurality of loop tapes 82 of the magic tape corresponding to the hook tapes 81 of the magic tape are provided on the moisture retaining layer 6. The positions of the loop tapes 82 of the magic tape correspond to the positions of the hook tapes 81 of the magic tape. Thus, the moisture retaining layer 6 is detachably connected to the blanket body 1 through the magic tape. The moisture retaining layer 6 is replaceable. In this embodiment, the moisture retaining layer 6 is a moisture retaining blanket. The material of the moisture retaining blanket is geotextile or felt, which can achieve good heat preservation and moisture retention effects and can be used in cooperation with the water supply pipe 51 to keep the concrete moist.
[0028] As Figure 1 and Figure 3 shown, a temperature and humidity sensor is provided on the blanket body 1. The temperature and humidity sensor includes a probe 71 and a temperature and humidity transmitter 72. A groove corresponding to the probe 71 is provided on the bottom surface of the blanket body 1. The probe 71 is placed in the groove. The temperature and humidity transmitter 72 is connected to the probe 71 through an electric wire. The temperature and humidity transmitter 72 is disposed on the front surface of the blanket body 1. The temperature and humidity sensor adopts an existing sensor, such as the temperature and humidity sensor produced by Shanghai Yijie Automation Technology Co., Ltd. The power supply is 220V, the output current is 4 - 20mA, the output voltage is 0 - 5V, the accuracy is: humidity ±3%RH, temperature ±0.5°C, the working temperature of the probe is -40°C - 80°C, the IP65 protection level, resistant to rain and dust, and the probe is a waterproof probe.
[0029] AsFigure 1 , Figure 2 and Figure 3 As shown in Figure 2 and Figure 3 , a controller 9 is provided on the carpet body 1. The controller 9 uses an existing control module. The temperature and humidity sensor is electrically connected to the controller 9. The electric heating element 31 is electrically connected to the controller 9 through a power cord 311. The solenoid valve 52 is electrically connected to the controller 9. The controller 9 has one analog input to collect temperature and humidity data through the temperature and humidity sensor, and two digital outputs to control the operation of the solenoid valve 52 and the electric heating element 31. When the humidity is lower than a certain value, the solenoid valve 52 opens to spray water from the water supply pipe 51. When the temperature is lower than a certain value, the electric heating element 31 is powered on to work.
[0030] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A large-volume concrete curing blanket, characterized in that It includes a blanket body (1), in which there are arranged a thermal insulation layer (2), a heating layer (3), an insulating layer (4) and a water spraying layer (5) from top to bottom. The heating layer (3) includes an electric heating element (31), and the water spraying layer (5) includes a water supply pipe (51), on which there are a plurality of nozzles (511).
2. The large-volume concrete curing blanket according to claim 1, characterized in that, A moisture retention layer (6) is detachably connected to the bottom surface of the blanket body (1).
3. The large-volume concrete curing blanket according to claim 2, characterized in that, Hook tapes (81) are arranged on the bottom surface of the blanket body (1), and corresponding loop tapes (82) are arranged on the moisture retention layer (6).
4. The large-volume concrete curing blanket according to claim 2, wherein A temperature and humidity sensor is arranged on the blanket body (1), and the temperature and humidity sensor includes a probe (71) and a temperature and humidity transmitter (72) connected to the probe (71). The temperature and humidity transmitter (72) is arranged on the front surface of the blanket body (1), and a groove corresponding to the probe (71) is arranged on the bottom surface of the blanket body (1).
5. The large-volume concrete curing blanket according to claim 4, characterized in that, A controller (9) connected to the temperature and humidity sensor (7) is arranged on the blanket body (1). The electric heating element (31) is electrically connected to the controller (9), and a solenoid valve (52) electrically connected to the controller (9) is arranged on the water supply pipe (51).
6. The large-volume concrete curing blanket according to claim 1, wherein, The nozzles (511) are arranged on the side surface or the bottom surface of the water supply pipe (51).
7. The large-volume concrete curing blanket according to claim 2, wherein The thermal insulation layer (2) is a thermal insulation cotton blanket, the electric heating element (31) is a self-limiting electric heating tape, the insulating layer (4) is a PVC cloth, and the moisture retention layer (6) is a moisture retention blanket.
8. The large-volume concrete curing blanket according to claim 1, characterized in that, The blanket body (1) is rectangular.
9. The large-volume concrete curing blanket according to claim 1, wherein A plurality of tether holes (11) are arranged on the blanket body (1).