Fermentation equipment for microbial fermentation feed

Through the combined transmission of the electric push rod and the transition shaft, the alternating use of the spiral blade assembly and the stirring rod in the microbial fermentation equipment is achieved, solving the problems of poor fluidity and useless workload of fermentation raw materials, and improving processing efficiency and equipment flexibility.

CN223118441UActive Publication Date: 2025-07-18ANHUI TIANKE FEED CO LTD
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Patent Information

Application Number
CN202422112768.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-18
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the microbial fermentation feed process, the raw materials after fermentation are poor in fluidity and are prone to clogging, resulting in low processing efficiency. The existing devices are useless in stirring and discharge, which increases the equipment load and cost.

Method used

A microbial fermentation device is designed, through the combined transmission of electric push rods and transition shafts, the spiral blade assembly and the stirring rod are used alternately to expand and shrink, reducing the amount of useless work, and supporting modular structure replacement to improve equipment flexibility.

Benefits of technology

It effectively reduces the useless workload of the equipment, improves processing efficiency, reduces equipment load, reduces usage costs, and supports flexible structure replacement and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feed fermentation equipment, and discloses fermentation equipment for microbial fermentation feed, which comprises a fermentation tank, a feeding pipe arranged at the top of the fermentation tank, a discharging pipe arranged at the bottom of the fermentation tank, and a supporting rod, a circular transition support plate, a hollow cylinder and a transition shaft are sleeved on the inner side of the middle part of the fermentation tank, the transition shaft is sleeved on the middle part of the hollow cylinder, the top of the hollow cylinder is sleeved on the inner side of the middle part of the circular transition support plate through a bearing, and a meshing output assembly is in transmission connection outside the top end of the hollow cylinder. After the electric push rod is arranged to drive the transition shaft in a reciprocating manner, the spiral blade assembly and the movable stirring rod piece can be alternately replaced in two operation modes of expansion for use and contraction for load reduction, so that the idle work amount of the whole device is fully reduced, and the problems in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed fermentation equipment, in particular to a fermentation equipment for microbial fermentation feed. Background Art

[0002] At present, in the process of microbial fermentation treatment of feed, due to the presence of liquid in the raw materials after fermentation, the fluidity of the raw materials becomes poor, and blockage is likely to occur during the collection process, which has a certain impact on the overall processing efficiency.

[0003] In recent years, with the continuous development of related technologies, the patent document with the application number 202222693538.8 that appears in the prior art discloses "This fermentation equipment for piglet feed production raw materials. When the piglet feed raw materials are fermented, the user controls the motor to drive the first bevel gear to rotate. The first bevel gear drives the rotating rod to rotate through the second bevel gear. The rotating rod drives the stirring blades to stir the feed raw materials inside the pig feed fermentation tank through the mounting block, so that it is in a dynamic fermentation state, thereby making the feed raw materials evenly heated in the pig feed fermentation tank, effectively improving the fermentation effect of the piglet feed raw materials. And when the user needs to discharge the fermented feed raw materials inside the pig feed fermentation tank, the user controls the electric push rod to drive the sealing plate and the baffle plate to move to the left, so that the baffle plate moves to the left side of the discharge pipe. At the same time, the user drives the screw rod to rotate through the turntable, and the screw rod drives the spiral blade to move downward into the discharge pipe. At this time, the rotating rod drives the spiral blade to rotate in the discharge pipe, so that the feed raw materials are continuously discharged", however, in the actual operation process, if the spiral blade structure and the stirring structure operate synchronously, it will increase the operation load of the power output device during the stirring process. Secondly, it will cause a great increase in the amount of useless work of the overall device, which is not conducive to the control of the use cost. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a fermentation equipment for microbial fermentation feed, which solves the problems raised in the above background art.

[0005] The utility model provides the following technical solutions: A fermentation equipment for microbial fermentation feed, including a fermentation tank, a feeding pipe installed at the top of the fermentation tank, a discharge pipe installed at the bottom of the fermentation tank, and a support rod. The bottom port of the discharge pipe is externally threaded and connected with a second sealing cover. A circular transition support plate, a hollow cylinder, and a transition shaft are sleeved inside the middle part of the fermentation tank. The transition shaft is sleeved in the middle of the hollow cylinder. The top of the hollow cylinder is sleeved inside the middle part of the circular transition support plate through a bearing.

[0006] The top end of the hollow cylinder is externally connected to a meshing output assembly, the top of the transition shaft is connected to an electric push rod, the bottom of the transition shaft is connected to a spiral blade assembly mounted on the inner side of the bottom of the hollow cylinder, and the spiral blade assembly is aligned with the discharge pipe, and a dynamic stirring rod is provided on the surface of the hollow cylinder.

[0007] Preferably, a step groove and a threaded hole are provided on the top of the fermentation tank, the threaded hole is arranged on the inner wall at the bottom of the step groove, the circular transition support plate is clamped in the sleeve groove and threadedly connected with the threaded hole by screws, so as to facilitate the subsequent replacement and use of modules of multiple structures.

[0008] Preferably, the surface of the fermentation tank is covered with a heat-insulating shell, and a heating plate capable of supplying heat to the fermentation tank is installed in the heat-insulating shell, thereby providing heating conditions.

[0009] Preferably, the meshing output assembly includes a first gear, a second gear, and a brake servo motor, the first gear is meshingly connected with the second gear, and the middle part of the first gear is transmission connected with the output end of the brake servo motor, and the inner side of the middle part of the second gear is fixedly sleeved on the surface of the top of the hollow cylinder.

[0010] Preferably, a support rod is installed between the shell surface of the electric push rod and the top of the second gear, and the spiral leaf assembly can be inserted into the inside of the discharge pipe under the combined transmission of the electric push rod and the transition shaft, thereby realizing the effect of automatic adjustment.

[0011] Preferably, the feeding pipe is composed of a feeding pipe body and a first sealing cover connected with an external thread at one end of the feeding pipe body, and the other end of the feeding pipe body is fixedly sleeved on the inner side of the top of the fermentation tank, providing a feeding channel while enabling the channel to have a closing function.

[0012] Preferably, a strip-shaped give-way groove is provided on the surface of the hollow cylinder, one end of the strip-shaped give-way groove is communicated with the internal space of the hollow cylinder, an engagement adjustment component is sleeved inside the strip-shaped give-way groove, and the engagement adjustment component consists of an output gear and a spur gear plate, the output gear is sleeved on the inner side of one end of the strip-shaped give-way groove through a pin shaft, and the spur gear plate is nested on the surface of the transition shaft and can be meshed and connected with the output gear.

[0013] The dynamic stirring rod is carefully composed of a connecting sleeve and an auxiliary stirring plate fixedly connected to the surface of one end of the connecting sleeve. One end of the connecting sleeve is fixedly connected to the end face of the output gear and can be inserted into the give way groove under the meshing transmission of the output gear and the spur plate, thereby reducing the space occupied by itself and facilitating subsequent expansion and use.

[0014] Preferably, a fixed stirring rod is fixedly connected to the surface of the hollow cylinder away from the clearance groove, and the length of the fixed stirring rod is smaller than the radius of the circular transition support plate, so that the stirring range of the hollow cylinder is expanded by the fixed stirring rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model provides an electric push rod reciprocating transmission transition shaft, which can make the spiral blade assembly and the dynamic stirring rod alternately switch between two operating modes: expansion and contraction to reduce the load, thereby fully reducing the useless work of the entire device and solving the problems existing in the prior art.

[0017] 2. When the structure related to the hollow cylinder needs to be repaired due to structural damage, the circular transition support plate and a series of structures installed on the circular transition support plate can be replaced modularly by removing the screws between the circular transition support plate and the fermentation tank, which is flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the utility model structure;

[0020] Figure 3 This is a schematic diagram of the meshing structure of the first gear and the second gear of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the engagement adjustment component of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the spiral blade assembly of the utility model.

[0023] In the figure: 1. fermentation tank; 2. feeding pipe; 3. discharging pipe; 4. support rod; 5. hollow cylinder; 6. transition shaft; 7. dynamic stirring rod; 8. spiral blade assembly; 9. electric push rod; 10. meshing adjustment assembly; 101. output gear; 102. spur plate; 11. heating plate; 12. circular transition support plate; 13. first gear; 14. second gear; 15. brake servo motor; 16. fixed stirring rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1-5 A fermentation device for microbial fermentation feed, comprising a fermentation tank 1, a feeding pipe 2 installed on the top of the fermentation tank 1, the feeding pipe 2 is composed of a feeding pipe body and a first sealing cover connected with an external thread at one end of the feeding pipe body, the other end of the feeding pipe body is fixedly sleeved on the inner side of the top of the fermentation tank 1, providing a feeding channel and enabling the channel to have a closing function; a discharge pipe 3 and a support rod 4 are installed at the bottom of the fermentation tank 1, the bottom port of the discharge pipe 3 is externally threadedly connected with a second sealing cover, the surface of the fermentation tank 1 is covered with a heat-insulating shell, and a heating plate 11 capable of supplying heat to the fermentation tank 1 is installed in the heat-insulating shell to provide heating conditions;

[0026] A circular transition support plate 12, a hollow cylinder 5, and a transition shaft 6 are mounted on the inner side of the middle of the fermentation tank 1. The transition shaft 6 is mounted on the middle of the hollow cylinder 5. The top of the hollow cylinder 5 is mounted on the inner side of the middle of the circular transition support plate 12 through a bearing.

[0027] The top end of the hollow cylinder 5 is externally connected to a meshing output assembly, which includes a first gear 13, a second gear 14, and a brake servo motor 15. The first gear 13 is meshed with the second gear 14, and the middle of the first gear 13 is connected to the output end of the brake servo motor 15. The inner side of the middle of the second gear 14 is fixedly sleeved on the surface of the top of the hollow cylinder 5.

[0028] The top of the transition shaft 6 is connected to an electric push rod 9, and the bottom of the transition shaft 6 is connected to a spiral blade assembly 8 sleeved on the inner side of the bottom of the hollow cylinder 5, and the spiral blade assembly 8 is aligned with the discharge pipe 3. The surface of the hollow cylinder 5 is provided with a dynamic stirring rod 7. A support rod is installed between the shell surface of the electric push rod 9 and the top of the second gear 14. The spiral blade assembly 8 can be sleeved into the inside of the discharge pipe 3 under the combined transmission of the electric push rod 9 and the transition shaft 6, thereby realizing the automatic adjustment and use effect;

[0029] A step groove and a threaded hole are provided on the top of the fermentation tank 1. The threaded hole is provided on the inner wall at the bottom of the step groove. The circular transition support plate 12 is clamped in the sleeve groove and threadedly connected with the threaded hole by screws, so as to facilitate the subsequent replacement and use of modules of multiple structures.

[0030] A strip-shaped clearance groove is provided on the surface of the hollow cylinder 5, one end of which is communicated with the internal space of the hollow cylinder 5, and a meshing adjustment component 10 is sleeved inside the strip-shaped clearance groove. The meshing adjustment component 10 is composed of an output gear 101 and a spur plate 102. The output gear 101 is sleeved on the inner side of one end of the strip-shaped clearance groove through a pin shaft, and the spur plate 102 is nested on the surface of the transition shaft 6 and can be meshed and connected with the output gear 101.

[0031] The dynamic stirring rod 7 is composed of a connecting sleeve and an auxiliary stirring plate fixedly connected to the surface of one end of the connecting sleeve. One end of the connecting sleeve is fixedly connected to the end face of the output gear 101 and can be inserted into the make way groove under the meshing transmission of the output gear 101 and the spur plate 102, thereby reducing its own occupied space and facilitating subsequent expansion and use. A fixed stirring rod 16 is fixedly connected to the surface of the hollow cylinder 5 away from the make way groove. The length of the fixed stirring rod 16 is less than the radius of the circular transition support plate 12, and the fixed stirring rod 16 is used to expand the stirring range of the hollow cylinder 5.

[0032] Working principle: Embodiment 1

[0033] The raw materials to be fermented and the medicine are put into the fermentation tank 1 through the feeding tube inside the feeding tube 2, and then the sealing state of the feeding tube 2 is restored by the first sealing cover, and the brake servo motor 15 is started, and the brake servo motor 15 drives the first gear 13 to rotate, and then the first gear 13 is meshed with the second gear 14, so that the hollow cylinder 5 drives the fixed stirring rod 16 and the dynamic stirring rod 7 in the horizontal state to mix and stir the raw materials and medicine inside the fermentation tank 1;

[0034] After the fermentation is completed, the electric push rod 9 is started, and the output end of the electric push rod 9 pushes the transition shaft 6 and the spur plate 102 to move synchronously. During the movement, the spur plate 102 engages with the transmission output gear 101, so that the output gear 101 drives the dynamic stirring rod 7 to be synchronized, and then the dynamic stirring rod 7 is changed from a horizontal state to a vertical state, thereby reducing the stirring range. At the same time, the spiral blade assembly 8 enters the discharge pipe 3 under the drive of the transition shaft 6, and the second sealing cover is turned to make way for the bottom space of the discharge pipe 3. The brake servo motor 15 is started, and the brake servo motor 15 drives the first gear 13 to rotate, and then the first gear 13 engages with the transmission second gear 14, so that the hollow cylinder 5 drives the fixed stirring rod 16, the electric push rod 9, the dynamic stirring rod 7 in the vertical state and the spiral blade assembly 8 to rotate synchronously, and the spiral feeding operation is performed. Embodiment 2

[0035] The specific stirring and discharging are performed according to the steps of the first embodiment above. When the structure related to the hollow cylinder 5 is damaged and needs to be repaired, the screws between the circular transition support plate 12 and the fermentation tank 1 are removed, so that the circular transition support plate 12 and a series of structures installed on the circular transition support plate 12 can be modularly replaced, which is flexible to use.

[0036] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the filling patterns are only for differentiating the layers and are not subject to any other limitations.

[0037] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fermentation device for microbial fermentation feed, comprising a fermentation tank (1), a feeding pipe (2) installed at the top of the fermentation tank (1), a discharge pipe (3) installed at the bottom of the fermentation tank (1), and a support rod (4). The bottom port of the discharge pipe (3) is externally threaded and connected with a second sealing cover, and it is characterized in that: A circular transition support plate (12), a hollow cylinder (5), and a transition shaft (6) are sleeved on the inner side of the middle of the fermentation tank (1); the transition shaft (6) is sleeved on the middle of the hollow cylinder (5); and the top of the hollow cylinder (5) is sleeved on the inner side of the middle of the circular transition support plate (12) via a bearing; The top end of the hollow cylinder (5) is externally connected to a meshing output assembly, the top of the transition shaft (6) is connected to an electric push rod (9), the bottom of the transition shaft (6) is connected to a spiral blade assembly (8) sleeved on the inner side of the bottom of the hollow cylinder (5), and the spiral blade assembly (8) is aligned with the discharge pipe (3), and a dynamic stirring rod (7) is provided on the surface of the hollow cylinder (5).

2. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: The top of the fermentation tank (1) is provided with a step groove and a threaded hole, the threaded hole being arranged on the bottom inner wall of the step groove, and the circular transition support plate (12) is clamped in the sleeve groove and threadedly connected to the threaded hole via screws.

3. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: The surface of the fermentation tank (1) is covered with a heat-insulating shell, and a heating plate (11) capable of supplying heat to the fermentation tank (1) is installed in the heat-insulating shell.

4. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: The meshing output assembly comprises a first gear (13), a second gear (14), and a brake servo motor (15); the first gear (13) is meshingly connected with the second gear (14), and the middle portion of the first gear (13) is drivingly connected with the output end of the brake servo motor (15); the inner side of the middle portion of the second gear (14) is fixedly sleeved on the surface of the top of the hollow cylinder (5).

5. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: A support rod is installed between the shell surface of the electric push rod (9) and the top of the second gear (14), and the spiral blade assembly (8) can be inserted into the inside of the discharge pipe (3) under the combined transmission of the electric push rod (9) and the transition shaft (6).

6. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: The feeding pipe (2) is composed of a feeding pipe body and a first sealing cover connected to one end of the feeding pipe body by an external thread, and the other end of the feeding pipe body is fixedly sleeved on the inner side of the top of the fermentation tank (1).

7. The fermentation equipment for a microbial fermentation feed according to claim 1, characterized in that: A strip-shaped clearance groove is provided on the surface of the hollow cylinder (5), one end of the strip-shaped clearance groove is communicated with the internal space of the hollow cylinder (5), a meshing adjustment component (10) is sleeved inside the strip-shaped clearance groove, and the meshing adjustment component (10) is composed of an output gear (101) and a spur gear plate (102), the output gear (101) is sleeved on the inner side of one end of the strip-shaped clearance groove via a pin, and the spur gear plate (102) is nested on the surface of the transition shaft (6) and can be meshed with the output gear (101).

8. The fermentation equipment for a microbial fermentation feed according to claim 7, characterized in that: The dynamic stirring rod (7) is composed of a connecting sleeve and an auxiliary stirring plate fixedly connected to the surface of one end of the connecting sleeve. One end of the connecting sleeve is fixedly connected to the end surface of the output gear (101) and can be inserted into the clearance groove under the meshing transmission of the output gear (101) and the spur plate (102).

9. The fermentation equipment for a microbial fermentation feed according to claim 7, characterized in that: A fixed stirring rod (16) is fixedly connected to the surface of the hollow cylinder (5) away from the clearance groove, and the length of the fixed stirring rod (16) is less than the radius of the circular transition support plate (12).

Citation Information

Patent Citations

  • Piglet feed production raw material fermentation equipment

    CN218561459U