Microbial fermentation defoaming device

Through the brush plate and bristle structure driven by the waterproof motor, the problem of fermentation concentration and purity reduction caused by the existing defoaming device is solved, and efficient physical defoaming is achieved, and fermentation efficiency and defoaming effect are improved.

CN223118451UActive Publication Date: 2025-07-18FUJIAN COMHONY BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422173743.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-18
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Existing microbial fermentation and defoaming devices through spraying water or defoaming agents will lead to a decrease in fermentation concentration or a decrease in purity, affecting the fermentation efficiency.

Method used

The brush plate and bristle structure driven by a waterproof motor are used to physically eliminate foam, including the upper brush plate and the lower brush plate with long and short bristles, rotating and cleaning the foam in the fermentation barrel, and layering the foam.

Benefits of technology

It is achieved to improve the fermentation efficiency without reducing the fermentation concentration and purity, and enhance the foam removal effect, especially the removal ability of foams of different depths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a microbial fermentation defoaming device which comprises a fermentation barrel, an observation window is fixedly connected to the circumferential surface of the fermentation barrel, a feeding pipe is fixedly connected to the top of the fermentation barrel, two sliding grooves are formed in the inner circumferential surface of the fermentation barrel, and the two sliding grooves are symmetrically arranged left and right; and an electric rod is fixedly connected to the inner top surface of the fermentation barrel. By arranging a fermentation barrel, an upper rotating shaft, an upper bevel gear, a protective cover, a middle bevel gear, a driving shaft, a waterproof motor, a right sliding block, a fixing rod, a left sliding block, a lower rotating shaft, a lower bevel gear, an upper brush plate, long brush bristles, a lower brush plate and short brush bristles, when foam is generated in the fermentation barrel, the waterproof motor can be started, so that the upper brush plate and the lower brush plate rotate, and under the action of the long brush bristles and the short brush bristles, the foam in the fermentation barrel can be cleaned. And physical defoaming is carried out, so that the fermentation concentration cannot be reduced like spraying water, the fermentation purity cannot be reduced like a foaming agent, and the fermentation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of microbial fermentation, in particular to a defoaming device for microbial fermentation. Background Technique

[0002] Microbial fermentation is a biochemical process in which microorganisms convert raw materials into products required by humans through specific metabolic pathways under suitable conditions. This process can be aerobic or anaerobic and involves various microorganisms such as bacteria, yeasts, and molds. Microbial fermentation has a wide range of applications in the fields of food industry, pharmaceutical industry, energy industry, chemical industry, agriculture, and environmental protection. During the fermentation process, microorganisms produce gases such as carbon dioxide through metabolic actions. These gases form bubbles in the liquid, and the metabolites produced during the fermentation process all have surface activity and are prone to forming foam. These foams will have an adverse impact on microbial fermentation, so it is necessary to eliminate the foam.

[0003] In the existing defoaming devices for microbial fermentation, generally, defoaming is carried out by spraying water or defoaming agents. This will cause an increase in moisture during the microbial fermentation process, reducing the fermentation efficiency, and the defoaming agent will also cause a decrease in the purity of microbial fermentation, which is not conducive to production. Content of the Utility Model

[0004] The purpose of the utility model is to provide a defoaming device for microbial fermentation. When foam is generated in the fermentation tank, the waterproof motor can be started, so that the upper brush plate and the lower brush plate rotate. Under the action of the long bristles and the short bristles, physical defoaming is carried out. It will not reduce the fermentation concentration like spraying water, nor will it reduce the fermentation purity like a foaming agent, improving the fermentation efficiency. It can also carry out defoaming at different depths inside the fermentation tank, and can also carry out layered removal when there is too much foam, improving the defoaming efficiency.

[0005] To achieve the above purpose, a defoaming device for microbial fermentation is provided, including: a fermentation tank, an observation window is fixedly connected to the circumferential surface of the fermentation tank, a feed pipe is fixedly connected to the top of the fermentation tank, a chute is arranged on the inner circumferential surface of the fermentation tank, the number of the chutes is two, and they are symmetrically arranged left and right. An electric rod is fixedly connected to the inner top surface of the fermentation tank, a moving plate is fixedly connected to the bottom of the electric rod, and a cleaning component is rotatably arranged at the bottom of the moving plate;

[0006] The cleaning component includes an upper rotating shaft, an upper bevel gear, a protective cover, a middle bevel gear, a driving shaft, a waterproof motor, a right slider, a fixed rod, a left slider, a lower rotating shaft, a lower bevel gear, an upper brush plate, long bristles, a lower brush plate and short bristles. The top of the upper rotating shaft is rotatably connected to the moving plate. The bottom of the upper rotating shaft is fixedly connected with an upper bevel gear. The circumferential surface of the upper rotating shaft is rotatably connected with a protective cover. The bottom of the upper bevel gear meshes with a middle bevel gear. The right side wall of the middle bevel gear is fixedly connected with a driving shaft. The right side wall of the driving shaft is fixedly connected with the output end of the waterproof motor. The right side wall of the waterproof motor is fixedly connected with a right slider. The left side wall of the protective cover is fixedly connected with a fixed rod. The left side wall of the fixed rod is fixedly connected with a left slider. The lower bevel gear meshes with a lower bevel gear below it. The bottom of the lower bevel gear is fixedly connected with a lower rotating shaft. The circumferential surface of the upper rotating shaft is fixedly connected with an upper brush plate. The bottom of the upper brush plate is fixedly connected with long bristles. The bottom of the lower rotating shaft is fixedly connected with a lower brush plate. The bottom of the lower brush plate is fixedly connected with short bristles.

[0007] According to the described microbial fermentation defoaming device, both the right slider and the left slider are located inside the sliding groove, which facilitates the up and down movement of the cleaning component.

[0008] According to the described microbial fermentation defoaming device, both the driving shaft and the lower rotating shaft penetrate the protective cover and are rotatably connected to the protective cover, and the protective cover is sealed. This is used to protect the components inside the protective cover.

[0009] According to the described microbial fermentation defoaming device, the upper bevel gear, the middle bevel gear and the lower bevel gear are all located inside the protective cover. When the middle bevel gear rotates, it can drive the upper bevel gear and the lower bevel gear to rotate.

[0010] According to the described microbial fermentation defoaming device, both the electric rod and the waterproof motor are electrically connected to an external controller.

[0011] According to the described microbial fermentation defoaming device, the upper brush plate is located above the protective cover. The number of long bristles is set to be multiple and they are evenly distributed on the upper brush plate, which is used to clean excessive foam on the upper layer.

[0012] According to the described microbial fermentation defoaming device, the lower brush plate is located below the protective cover. The number of short bristles is set to be multiple and they are evenly distributed on the lower brush plate, which is used to clean the foam on the lower layer.

[0013] According to the described microbial fermentation defoaming device, the bottom of the fermentation tank is fixedly connected with a discharge pipe and support columns. The number of support columns is set to be multiple and they are evenly distributed at the bottom of the fermentation tank.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. By setting up a fermentation barrel, an upper rotating shaft, an upper bevel gear, a protective cover, a middle bevel gear, a driving shaft, a waterproof motor, a right slider, a fixed rod, a left slider, a lower rotating shaft, a lower bevel gear, an upper brush plate, long bristles, a lower brush plate and short bristles, when foam is generated in the fermentation barrel, the waterproof motor can be started, so that the upper brush plate and the lower brush plate rotate. Under the action of the long bristles and the short bristles, physical defoaming is carried out, which will not reduce the fermentation concentration like spraying water, nor will it reduce the fermentation purity like a foaming agent, thus improving the fermentation efficiency;

[0016] 2. By setting up a fermentation barrel, an observation window, a feed pipe, a chute, an electric rod, a moving plate and a cleaning component, defoaming can be carried out at different depths inside the fermentation barrel, and stratification removal can also be carried out when there is too much foam, improving the defoaming efficiency.

[0017] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further describes the present utility model in conjunction with the drawings and embodiments;

[0019] Figure 1 is the front view of a microbial fermentation defoaming device of the present utility model;

[0020] Figure 2 is the sectional view of a microbial fermentation defoaming device of the present utility model;

[0021] Figure 3 is the partial sectional view of the cleaning component of a microbial fermentation defoaming device of the present utility model;

[0022] Figure 4 is the partial structure diagram of the cleaning component of a microbial fermentation defoaming device of the present utility model.

[0023] In the figure: 1. Fermentation barrel; 2. Observation window; 3. Feed pipe; 4. Chute; 5. Electric rod; 6. Moving plate; 7. Cleaning component; 8. Support pillar; 701. Upper rotating shaft; 702. Upper bevel gear; 703. Protective cover; 704. Middle bevel gear; 705. Driving shaft; 706. Waterproof motor; 707. Right slider; 708. Fixed rod; 709. Left slider; 710. Lower rotating shaft; 711. Lower bevel gear; 712. Upper brush plate; 713. Long bristles; 714. Lower brush plate; 715. Short bristles. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.

[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution: a microbial fermentation defoaming device, including: a fermentation tank 1, an observation window 2 is fixedly connected to the circumferential surface of the fermentation tank 1 for observing the fermentation situation inside the fermentation tank 1 to facilitate timely defoaming. A feed pipe 3 is fixedly connected to the top of the fermentation tank 1. A chute 4 is arranged on the inner circumferential surface of the fermentation tank 1. The number of the chutes 4 is two and they are symmetrically arranged left and right. An electric rod 5 is fixedly connected to the inner top surface of the fermentation tank 1. A moving plate 6 is fixedly connected to the bottom of the electric rod 5. A cleaning assembly 7 is rotatably arranged at the bottom of the moving plate 6. When the electric rod 5 is started, the moving plate 6 can move up and down, so as to eliminate the foam at different heights.

[0026] The cleaning component 7 includes an upper rotating shaft 701, an upper bevel gear 702, a protective cover 703, a middle bevel gear 704, a driving shaft 705, a waterproof motor 706, a right slider 707, a fixing rod 708, a left slider 709, a lower rotating shaft 710, a lower bevel gear 711, an upper brush plate 712, long bristles 713, a lower brush plate 714, and short bristles 715. The top of the upper rotating shaft 701 is rotatably connected to the moving plate 6, the bottom of the upper rotating shaft 701 is fixedly connected to the upper bevel gear 702, the circumferential surface of the upper rotating shaft 701 is rotatably connected to the protective cover 703, the bottom of the upper bevel gear 702 meshes with the middle bevel gear 704, the right side wall of the middle bevel gear 704 is fixedly connected to the driving shaft 705, the right side wall of the driving shaft 705 is fixedly connected to the output end of the waterproof motor 706, the right side wall of the waterproof motor 706 is fixedly connected to the right slider 707, the left side wall of the protective cover 703 is fixedly connected to the fixing rod 708, the left side wall of the fixing rod 708 is fixedly connected to the left slider 709. Both the right slider 707 and the left slider 709 are located inside the sliding groove 4, facilitating the up and down movement of the cleaning component 7. The lower bevel gear 711 meshes with the middle bevel gear 704 below. The upper bevel gear 702, the middle bevel gear 704, and the lower bevel gear 711 are all located inside the protective cover 703. When the waterproof motor 706 is started, the driving shaft 705 rotates, thereby driving the upper bevel gear 702 and the lower bevel gear 711 to rotate. The bottom of the lower bevel gear 711 is fixedly connected to the lower rotating shaft 710. The circumferential surface of the upper rotating shaft 701 is fixedly connected to the upper brush plate 712, the bottom of the upper brush plate 712 is fixedly connected to the long bristles 713, the bottom of the lower rotating shaft 710 is fixedly connected to the lower brush plate 714, and the bottom of the lower brush plate 714 is fixedly connected to the short bristles 715. When the upper bevel gear 702 and the lower bevel gear 711 rotate, the upper brush plate 712 and the lower brush plate 714 also rotate, thereby causing the long bristles 713 and the short bristles 715 to rotate, thereby patting and eliminating the foam generated during the fermentation process. When there is too much foam, the long bristles 713 and the short bristles 715 respectively remove the foam in layers, quickly eliminating the foam and improving the defoaming efficiency.

[0027] The upper brush plate 712 is located above the protective cover 703. The number of long bristles 713 is set to be multiple and is evenly distributed on the upper brush plate 712. The lower brush plate 714 is located below the protective cover 703. The number of short bristles 715 is set to be multiple and is evenly distributed on the lower brush plate 714. Both the driving shaft 705 and the lower rotating shaft 710 penetrate the protective cover 703 and are rotatably connected to the protective cover 703. The protective cover 703 is sealed to protect the internal components inside the protective cover 703.

[0028] The bottom of the fermentation barrel 1 is fixedly connected to a discharge pipe and a support column 8. The number of support columns 8 is set to be multiple and is evenly distributed at the bottom of the fermentation barrel 1. Both the electric rod 5 and the waterproof motor 706 are electrically connected to an external controller.

[0029] Working principle: Observe the internal fermentation situation of the fermentation barrel 1 through the observation window 2. When foam is generated, start the waterproof motor 706, and the main shaft 705 rotates, thereby driving the upper bevel gear 702 and the lower bevel gear 711 to rotate. The upper brush plate 712 and the lower brush plate 714 also rotate, so that the long bristles 713 and the short bristles 715 rotate, thereby patting and eliminating the foam generated during the fermentation process. When there is too much foam, the long bristles 713 and the short bristles 715 respectively clear the foam in layers, quickly eliminating the foam, improving the defoaming efficiency. The electric rod 5 can also be started to move the moving plate 6 up and down, and then move the cleaning assembly 7 up and down to eliminate the foam at different heights.

[0030] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A microbial fermentation defoaming device, comprising: Fermentation barrel (1), characterized in that an observation window (2) is fixedly connected to the circumferential surface of the fermentation barrel (1), a feed pipe (3) is fixedly connected to the top of the fermentation barrel (1), a chute (4) is arranged on the inner circumferential surface of the fermentation barrel (1), the number of the chutes (4) is two and they are symmetrically arranged left and right, an electric rod (5) is fixedly connected to the inner top surface of the fermentation barrel (1), a moving plate (6) is fixedly connected to the bottom of the electric rod (5), and a cleaning assembly (7) is rotatably arranged at the bottom of the moving plate (6). The cleaning assembly (7) includes an upper rotating shaft (701), an upper bevel gear (702), a protective cover (703), a middle bevel gear (704), a driving shaft (705), a waterproof motor (706), a right slider (707), a fixing rod (708), a left slider (709), a lower rotating shaft (710), a lower bevel gear (711), an upper brush plate (712), long bristles (713), a lower brush plate (714) and short bristles (715). The top of the upper rotating shaft (701) is rotatably connected to the moving plate (6), the bottom of the upper rotating shaft (701) is fixedly connected to the upper bevel gear (702), the circumferential surface of the upper rotating shaft (701) is rotatably connected to the protective cover (703), the bottom of the upper bevel gear (702) is engaged with the middle bevel gear (704), the right side wall of the middle bevel gear (704) is fixedly connected to the driving shaft (705), the right side wall of the driving shaft (705) is fixedly connected to the output end of the waterproof motor (706), the right side wall of the waterproof motor (706) is fixedly connected to the right slider (707), the left side wall of the protective cover (703) is fixedly connected to the fixing rod (708), the left side wall of the fixing rod (708) is fixedly connected to the left slider (709), the lower bevel gear (711) is engaged with the lower bevel gear (711) below the middle bevel gear (704), the bottom of the lower bevel gear (711) is fixedly connected to the lower rotating shaft (710), the circumferential surface of the upper rotating shaft (701) is fixedly connected to the upper brush plate (712), the bottom of the upper brush plate (712) is fixedly connected to the long bristles (713), the bottom of the lower rotating shaft (710) is fixedly connected to the lower brush plate (714), and the bottom of the lower brush plate (714) is fixedly connected to the short bristles (715).

2. The microbial fermentation defoaming device according to claim 1, wherein: The upper bevel gear (702), the middle bevel gear (704) and the lower bevel gear (711) are all located inside the protective cover (703).

3. The microbial fermentation defoaming device according to claim 1, characterized in that: The upper brush plate (712) is located above the protective cover (703), and the number of the long bristles (713) is multiple and they are evenly distributed on the upper brush plate (712).

4. A microbial fermentation defoaming device according to claim 1, characterized in that: Both the right slider (707) and the left slider (709) are located inside the chute (4).

5. The microbial fermentation defoaming device according to claim 1, characterized in that: The lower brush plate (714) is located below the protective cover (703), and the number of the short bristles (715) is multiple and they are evenly distributed on the lower brush plate (714).

6. The microbial fermentation defoaming device according to claim 1, characterized in that: The bottom of the fermentation barrel (1) is fixedly connected with a discharge pipe and a support column (8). The number of the support columns (8) is multiple and they are evenly distributed at the bottom of the fermentation barrel (1).

7. The microbial fermentation defoaming device according to claim 1, characterized in that: The driving shaft (705) and the lower rotating shaft (710) both penetrate through the protective cover (703) and are rotatably connected with the protective cover (703). The protective cover (703) is sealed.

8. The microbial fermentation defoaming device according to claim 1, characterized in that: The electric rod (5) and the waterproof motor (706) are both electrically connected to an external controller.