Warp-knitted multi-jacquard TPU wrap yarn vamp

By adopting TPU coated yarn and dojaka knitting technology, the problem of poor wear resistance of traditional warp knitted mesh cloth is solved, the texture and stability of the upper are improved, and efficient durability and aesthetic effects are achieved.

CN223118643UActive Publication Date: 2025-07-18SINCETECH (SHISHI) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421791787.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-07-18
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

Traditional warp knitted mesh fabrics have poor wear resistance and insufficient stability when manufacturing rough textures, and the elastic yarn problems caused by traditional materials affect the stability and aesthetics of the product.

Method used

TPU coated yarn is used as the upper material, and through specific weaving processes such as 1-wipe 1-wipe 3-wipe et al., 1-wipe 3-wipe et al., etc., combined with the leather core structure of TPU coated yarn and a variety of comb weaving technologies, the Duojaka TPU coated yarn upper is formed to improve texture strength and aesthetics.

Benefits of technology

It effectively improves wear resistance, improves the texture and stability of the upper, reduces subsequent processing costs, and improves the user experience of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a warp knitting multi-jacquard TPU wrap yarn vamp which comprises a vamp body, the vamp body is formed by weaving at least one TPU wrap yarn, the vamp body comprises a visual wrapping area, a jacquard area and a pattern comb area, and the jacquard area comprises a jacquard base layer and a TPU wrap yarn jacquard layer; the jacquard base layer is formed by weaving at least two ground comb guide bars, and yarn threading of the ground comb guide bars on a machine table is carried out in a one-threading and one-empty mode; the TPU wrap yarn jacquard layer is formed by weaving at least two ground comb guide bars, yarn threading of the ground comb guide bars on a machine table is carried out in a one-threading and three-empty or two-threading and two-empty mode, and the TPU wrap yarn jacquard layer is formed by weaving TPU wrap yarn. The TPU wrap yarn is used as the vamp material, so that the problems of wear resistance and the like which are easy to occur when a single face is rough in texture are effectively solved, and the texture of the vamp is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of warp knitting, and particularly relates to a warp knitted multi-jacquard TPU covered yarn shoe upper. Background Art

[0002] Warp knitted fabrics are divided into two categories: single-sided and double-sided. Single-sided warp knitted fabrics are woven on single needle bed warp knitting machines. One side of the fabric is composed of coils, while the other side is distributed with the extended lines of the coils. Double-sided warp knitted fabrics are woven on double needle bed warp knitting machines. Both sides of the fabric are composed of coils, and the extended lines of the coils are located among the coils on both sides. Warp knitted fabrics have a wide variety of varieties and can be used as underwear, outerwear, curtains, lace, etc. Jacquard mesh is a type of warp knitted jacquard mesh. Usually, the offset of jacquard needles is used to form thick tissues, thin tissues, mesh tissues and the mutual combination of the above tissues on the fabric, with relatively rich pattern changes. Warp knitted fabrics woven by jacquard warp knitting technology have multiple patterns, multiple colors and multiple layers, and are widely welcomed by the market. It has become a trend to deeply develop by superimposing functions on the basis of jacquard mesh.

[0003] At present, most of the commonly used raw materials for warp knitting machines are synthetic fibers. Chemical fibers such as polyester, nylon, and modified polyester are generally made by simple physical blending of a single raw material or several raw materials. The obtained warp knitted mesh mostly has large elasticity, and it is easy to produce loose yarns during the processing, resulting in poor stability.

[0004] Therefore, it is necessary to design a warp knitted multi-jacquard TPU covered yarn shoe upper to solve the above technical problems. Content of the Utility Model

[0005] The utility model discloses a warp knitted multi-jacquard TPU covered yarn shoe upper, which mainly solves the problem of poor abrasion resistance that is prone to occur when manufacturing rough textures in traditional warp knitted meshes, and improves the technological sense and stability of the shoe upper.

[0006] To achieve the above object, a warp knitted multi-jacquard TPU covered yarn shoe upper provided by the utility model includes a shoe upper body, the shoe upper body is woven from at least one TPU covered yarn, and the shoe upper body includes a visual covered area, a jacquard area and a pattern comb area.

[0007] Preferably, the jacquard area includes a jacquard base layer and a TPU covered yarn jacquard layer;

[0008] The jacquard base layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a way of 1 thread through 1 space;

[0009] The TPU covered yarn jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a way of 1 thread through 3 spaces or 2 threads through 2 spaces.

[0010] Preferably, the TPU covered yarn jacquard layer is woven from TPU covered yarn.

[0011] Preferably, the jacquard base layer is woven with a base jacquard structure by loop jacquard or laid-in jacquard process.

[0012] Preferably, the comb area includes a comb layer, a surface base layer, an intermediate layer, and a bottom base layer.

[0013] The comb layer is woven with at least two ground comb bars;

[0014] The surface base layer is woven with at least three ground comb bars, and the ground comb bars are warped on the ground table in a full warping or 1-in-1-out manner;

[0015] The intermediate layer is woven with at least one ground comb bar, and the ground comb bar is warped on the machine table in a full warping manner

[0016] The bottom base layer is woven with at least two ground comb bars, and the ground comb bars are warped on the machine table in a full warping manner.

[0017] Preferably, the TPU covered yarn has a core-sheath structure, including a polyester high-strength yarn in the inner layer and a modified TPU layer covering its surface.

[0018] Preferably, the comb layer is provided with a comb structure obtained by using TPU covered yarn through laid-in jacquard process.

[0019] Preferably, the visual covering area includes a loop jacquard layer, a laid-in jacquard layer, and a base layer,

[0020] The loop jacquard layer is woven with at least two ground comb bars, and the ground comb bars are warped on the machine table in a 1-in-1-out manner;

[0021] The laid-in jacquard layer is woven with at least two ground comb bars, and the ground comb bars are warped on the machine table in a 1-in-1-out manner;

[0022] The base layer is woven with at least one ground comb bar, and the ground comb bar is warped on the machine table in a 1-in-1-out manner.

[0023] Preferably, the visual covering area includes a base layer, a first loop jacquard layer, a laid-in jacquard layer, a second loop jacquard layer,

[0024] The base layer is woven with at least one ground comb bar, and the ground comb bar is warped on the machine table in a full warping manner;

[0025] The first loop-forming Jacquard jacquard layer is woven by at least two ground comb bars, and the ground comb bars are threaded on the machine in a way of threading one and leaving one empty;

[0026] The weft-insertion Jacquard jacquard layer is woven by at least two ground comb bars, and the ground comb bars are threaded on the machine in a way of threading one and leaving one empty;

[0027] The second loop-forming Jacquard jacquard layer is woven by at least two ground comb bars, and the ground comb bars are threaded on the machine in a way of threading one and leaving one empty.

[0028] Preferably, the weft-insertion Jacquard jacquard layer is woven by TPU covered yarn

[0029] The technical solution provided by the present utility model has at least the following technical effects:

[0030] By using TPU covered yarn as the upper material, the present utility model effectively improves problems such as wear resistance that are prone to occur in single-sided rough textures, and improves the texture of the upper. At the same time, the application of TPU technology materials highlights the style and novelty. By introducing TPU covered yarn as the upper material, the technical problems existing in the traditional process are successfully solved, the post-process cost is reduced, and the quality and use experience of the product are greatly improved. Description of the Drawings

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0032] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0033] Figure 2 It is an enlarged front view of an embodiment of the present utility model;

[0034] Figure 3 It is an enlarged reverse view of an embodiment of the present utility model;

[0035] Main reference numeral description: 1. Jacquard area; 2. Visual covered area; 3. Pattern comb area; 4. TPU covered yarn. Detailed Embodiments

[0036] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where like or similar reference numerals denote like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as limiting the present utility model.

[0037] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the embodiments of the present utility model, "a plurality of" means two or more unless otherwise specifically defined.

[0039] Please refer to Figures 1 - 3 ,

[0040] Embodiment 1:

[0041] A warp-knitted multi-jacquard TPU covered yarn shoe upper composed of a jacquard base layer and a TPU skin yarn jacquard layer

[0042] The embodiments of the present utility model provide a warp-knitted multi-jacquard TPU covered yarn shoe upper, including a shoe upper body, the shoe upper body is woven from at least one TPU covered yarn, and the shoe upper body includes a visual covering area 2, a jacquard area 1 and a pattern comb area 3.

[0043] The jacquard area 1 includes a jacquard base layer and a TPU covered yarn jacquard layer;

[0044] The jacquard base layer is woven by using two ground comb combs, and the two combs are GB1 and GB2 respectively. The specific weaving process is as follows:

[0045] GB1: Warping P-DTY 300D / 96F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 238 yarns per creel. GB1: The yarn threading on the machine is in the way of 1 threading and 1 empty. The gear let-off amount is 2270 mm / rack. GB1: The basic warp knitting stitch is 0-0 / 5-5 / / . GB1: The content of P-DTY 300D / 96F semi-dull environmentally friendly low-elastic light net (recycle) is about 10.851%.

[0046] GB2: Warping P-DTY 300D / 96F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 238 yarns per creel. GB2: The yarn threading on the machine is in the way of 1 threading and 1 empty. The gear let-off amount is 1700 mm / rack. GB2: The basic warp knitting stitch is 5-5 / 0-0 / / . GB2: The content of P-DTY 300D / 96F semi-dull environmentally friendly low-elastic light net (recycle) is about 10.851%.

[0047] In the embodiment of the present utility model, the base jacquard adopts the liner jacquard process to reinforce the texture strength of the TPU covered yarn jacquard layer and enrich the pattern effect. In this process, through fine design and production, the jacquard layer of the TPU covered yarn can be made more firm and durable, and the texture strength of its surface can be increased, so as to achieve a better protection effect. At the same time, the pattern effect can be enriched during the liner jacquard process, making the product more aesthetic and decorative. This process can not only meet the functional requirements, but also make the product more visually appealing.

[0048] The selection of the raw material yarn for the base jacquard is not restricted, and yarns of various materials such as polyester, CD, and nylon can be used for jacquard. There are also no restrictions on the warp knitting jacquard process, and loop jacquard or liner jacquard, as well as various innovative jacquard technologies, can be applied. These flexible and diverse choices bring greater development space and innovation possibilities for the production of the base jacquard.

[0049] The TPU covered yarn jacquard layer is woven by two ground combs, namely GB3 and GB4 respectively. The specific weaving process is as follows:

[0050] GB3: Warping colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, 6 creels with 119 yarns per creel. GB3: The yarn threading on the machine is in the way of 1 threading and 3 empty. The gear let-off amount is 4600 mm / rack. GB3: The basic warp knitting stitch is 1-0 / 4-5 / / . GB3: The content of colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 39.149%.

[0051] GB4: Warping colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, yarn, 6 creels with 119 yarns per creel. GB4: The yarn is threaded on the machine in a pattern of 2 threads through and 2 threads empty. The gear let-off amount is 4600 mm / reed. GB4: The basic warp knitting stitch is 4-5 / 1-0 / / . GB4: The content of the colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 39.149%. The jacquard layer of the TPU covered yarn is woven with TPU covered yarn.

[0052] The base jacquard structure is knitted on the jacquard base layer by loop jacquard or thread-laid jacquard process.

[0053] Example 2:

[0054] A warp knitted multi-jacquard TPU covered yarn shoe upper composed of a pattern comb layer, a surface base layer, an intermediate layer and a bottom base layer.

[0055] An embodiment of the present utility model provides a warp knitted multi-jacquard TPU covered yarn shoe upper, including a shoe upper body, the shoe upper body is woven from at least one TPU covered yarn, and the shoe upper body includes a visual covered area 2, a jacquard area 1 and a pattern comb area 3. In this embodiment, for the pattern comb area 3: the guide bar of each horizontal movement line is distributed over the entire width of the pattern repeat, and the pattern combs are arranged in an interleaved manner; the pattern comb area 3 includes a pattern comb layer, a surface base layer, an intermediate layer and a bottom base layer.

[0056] The pattern comb layer is woven with two pattern comb bars, which are HB1 and HB2 respectively. The specific knitting process is as follows:

[0057] HB1: Warping colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, 36 yarns. HB1: The yarn is threaded on the machine in the way of the blue colored yarn of the 3rd and 11th pattern comb bars of the first horizontal movement line. The gear let-off amount is 4000 mm / reed. HB1: Knitting the pattern comb structure on the knitting machine. HB1: The content of the colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 0.577%.

[0058] HB2: Warping colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, 36 yarns. HB2: The yarn is threaded on the machine in the way of the green colored yarn of the 8th and 26th pattern comb bars of the second horizontal movement line. The gear let-off amount is 4000 mm / reed. HB2: Knitting the pattern comb structure on the knitting machine. HB2: The content of the colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 0.577%.

[0059] In this embodiment, the flower comb adopts the weft insertion jacquard process and is woven with TPU covered yarn. Among them, the color yarn TPU-DT0.26 (590 / 210) 800D yarn matched with the TPU technology shoe material fabric can customize various colors of TPU yarn according to the requirements of customers, whether it is bright orange, deep purple or fresh green. In addition, it can also be customized according to the personalized requirements of customers for the texture and strength of the yarn. This customization service can not only meet the special color and material requirements of various industries, but also provide more possibilities for product design.

[0060] The surface base layer is woven by three ground comb combs, which are GB3, GB4 and GB5 respectively. The specific weaving process is as follows;

[0061] GB3: Warping P-DTY100D / 36F semi-gloss environmental protection low-elastic light net (recycle) Y yarn, 6 beam creels, 512 yarns per beam creel. GB3: The yarn is threaded on the machine in a full-threaded manner, and the gear let-off amount is 3770mm / rack. GB3: The warp knitting basic structure is 0-2 / 2-2 / 3-1 / 1-1 / / . GB3: The content of P-DTY100D / 36F semi-gloss environmental protection low-elastic light net (recycle) Y accounts for about 30.948%.

[0062] GB4: Warping SCY-70D / P-DTY100D / 72F semi-gloss environmental protection low-elastic light net spandex single-covered yarn (S380) yarn, 6 beam creels, 256 yarns per beam creel. GB4: The yarn is threaded on the machine in a 1-in-1-out manner, and the gear let-off amount is 2700mm / rack. GB4: The warp knitting basic structure is 1-0 / 0-1 / 1-2 / 2-1 / / . GB4: The content of SCY-70D / P-DTY100D / 72F semi-gloss environmental protection low-elastic light net spandex single-covered yarn (S380) accounts for about 13.631%.

[0063] GB5: Warping SCY-70D / P-DTY100D / 72F semi-gloss environmental protection low-elastic light net spandex single-covered yarn (S380) yarn, 6 beam creels, 256 yarns per beam creel. GB5: The yarn is threaded on the machine in a 1-in-1-out manner, and the gear let-off amount is 2700mm / rack. GB5: The warp knitting basic structure is 1-0 / 0-1 / 1-2 / 2-1 / / . GB5: The content of SCY-70D / P-DTY100D / 72F semi-gloss environmental protection low-elastic light net spandex single-covered yarn (S380) accounts for about 13.631%.

[0064] The middle layer is woven by one ground comb, which is GB6. The specific weaving process is as follows:

[0065] GB6: Warping P-DT30D / 1F environmentally friendly monofilament semi-dull yarn, 6 creels with 512 yarns per creel. GB6: The yarns are threaded on the machine in a full-threaded manner, with a gear let-off amount of 7500 mm / rack. GB6: The basic warp knitting stitch is 1-0 / 2-1 / 2-3 / 1-2 / / . GB6: The content of P-DT30D / 1F environmentally friendly monofilament semi-dull yarn is about 18.470%.

[0066] The base layer is knitted by two ground combs, namely GB7 and GB8. The specific knitting process is as follows:

[0067] GB7: Warping P-DTY75D / 36F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 512 yarns per creel. GB7: The yarns are threaded on the machine in a full-threaded manner, with a gear let-off amount of 1800 mm / rack. GB7: The basic warp knitting stitch is 1-1 / 1-0 / 1-1 / 1-2 / / . GB7: The content of P-DTY75D / 36F semi-dull environmentally friendly low-elastic light net (recycle) yarn is about 11.082%.

[0068] GB8: Warping P-DTY75D / 36F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 512 yarns per creel. GB8: The yarns are threaded on the machine in a full-threaded manner, with a gear let-off amount of 1800 mm / rack. GB8: The basic warp knitting stitch is 1-1 / 2-1 / 1-1 / 0-1 / / . GB8: The content of P-DTY75D / 36F semi-dull environmentally friendly low-elastic light net (recycle) yarn is about 11.082%.

[0069] In the embodiment of the present utility model, the TPU covered yarn has a core-sheath structure, including a polyester high-strength yarn in the inner layer and a modified TPU layer covering its surface. Through a special melting process, the characteristic chip B is combined with the core yarn A to form the TPU covered yarn, endowing the yarn with new characteristics and functions. The TPU covered yarn is formed by adding characteristics on the basis of raw materials and is evenly covered on the surface of the polyester high-strength yarn through a screw extrusion process, making it have excellent characteristics such as high strength, softness, and strong plasticity. In addition, there is physical cross-linking between molecular chains, which can be heated and plasticized, showing outstanding styles and novelties when preparing the shoe upper. The pattern comb layer is provided with a pattern comb structure obtained by using the TPU covered yarn through a weft insertion type jacquard process.

[0070] Example 3:

[0071] A warp knitted multi-jacquard TPU covered yarn shoe upper composed of a circular jacquard layer, a weft insertion type jacquard layer, and a base layer

[0072] An embodiment of the utility model provides a warp-knitted multi-jacquard TPU covered yarn shoe upper, including a shoe upper body, where the shoe upper body is woven from at least one TPU covered yarn, and the shoe upper body includes a visual covered area 2 and a jacquard area 1.

[0073] The visual covered area 2 includes a loop-forming jacquard layer, a weft-laying jacquard layer, and a base layer.

[0074] The loop-forming jacquard layer is woven by using two ground comb combs, which are GB1 and GB2 respectively. The specific weaving process is as follows:

[0075] GB1: Warping P-DTY150D / 48F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 256 yarns per creel. GB1: The yarn threading on the machine is in the way of 1-in-1, the gear let-off amount is 2250 mm / rack. GB1: Running the basic warp-knitting organization 1-0 / 1-1 / 1-2 / 1-1 / / . GB1: The content of P-DTY150D / 48F semi-dull environmentally friendly low-elastic light net (recycle) is about 21.486%.

[0076] GB2: Warping P-DTY150D / 48F semi-dull environmentally friendly low-elastic light net (recycle) yarn, 6 creels with 256 yarns per creel. GB2: The yarn threading on the machine is in the way of 1-in-1 empty, the gear let-off amount is 2250 mm / rack. GB2: Running the basic warp-knitting organization 1-0 / 1-1 / 1-2 / 1-1 / / . GB2: The content of P-DTY150D / 48F semi-dull environmentally friendly low-elastic light net (recycle) is about 21.486%.

[0077] The weft-laying jacquard layer is woven by using two ground comb combs, which are GB3 and GB4 respectively. The specific weaving process is as follows:

[0078] GB3: Warping colored yarn TPU-DT0.26(590 / 210) 800D TPU covered yarn, 6 creels with 256 yarns per creel. GB3: The yarn threading on the machine is in the way of 1-in-1 empty, the gear let-off amount is 450 mm / rack. GB3: Running the basic warp-knitting organization 0-0 / 1-1 / 2-2 / 1-1 / / . GB3: The content of colored yarn TPU-DT0.26(590 / 210) 800D TPU covered yarn is about 4.297%.

[0079] GB4: Warping colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, the yarn has 6 creels with 256 yarns in each creel. GB4: The yarn is threaded through the machine in a pattern of 1 thread through and 1 space. The gear let-off amount is 450 mm / reed. GB4: The basic warp knitting stitch is 0-0 / 1-1 / 2-2 / 1-1 / / . GB4: The content of the colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 4.297%.

[0080] The base layer is knitted by a ground comb, and the ground comb is GB5. The specific knitting process is as follows:

[0081] GB5: P-DT0.08 / 1F bright environmental protection polyester (64D / 1F) (recycle) yarn, 6 creels with 256 yarns in each creel. GB5: The yarn is threaded through the machine in a pattern of 1 thread through and 1 space. The gear let-off amount is 2536 mm / reed. GB5: The basic warp knitting stitch is 1-1 / 1-0 / 1-1 / 0-1 / / . GB5: The content of P-DT0.08 / 1F bright environmental protection polyester (64D / 1F) (recycle) is about 48.434%.

[0082] In this embodiment, high F-number yarns can be used for the carding of the base layer to make the hand feel softer; mixed-color linen low-elastic plied yarns, segment-dyed fancy low-elastic yarns, environmental protection low-elastic yarns, etc. can also be used to enrich the color effect; transparent property yarns such as transparent fishing line, TPU monofilament, TPEE monofilament, high-strength monofilament, etc. can also be used, which can not only enhance the transparent visual effect, but also make the fabric have a micro-elasticity during knitting to enhance the extensibility of the fabric.

[0083] Example 4:

[0084] A warp-knitted multi-Jacquard TPU covered yarn shoe upper composed of a base layer, a first loop-forming Jacquard layer, a weft-inserting Jacquard layer, and a second loop-forming Jacquard layer

[0085] The embodiment of the present utility model provides a warp-knitted multi-Jacquard TPU covered yarn shoe upper, including a shoe upper body, the shoe upper body is knitted by at least one TPU covered yarn, and the shoe upper body includes a visual covering area 2 and a jacquard area 1.

[0086] The visual covering area 2 includes a base layer, a first loop-forming Jacquard layer, a weft-inserting Jacquard layer, and a second loop-forming Jacquard layer

[0087] The base layer is knitted by a ground comb, and the ground comb is GB1. The specific knitting process is as follows:

[0088] GB1: Warping P-DTY150D / 48F Semi-dull Environmentally-friendly Low-elastic Light Net (recycle) Yarn, 6 creels with 512 yarns per creel. GB1: The yarn threading on the machine is full threading. The gear let-off amount is 1900 mm / reed. GB1: The basic warp knitting stitch is 1-0 / 0-0 / 0-1 / 1-1 / / . GB1: The content of P-DTY150D / 48F Semi-dull Environmentally-friendly Low-elastic Light Net (recycle) is about 22.574%.

[0089] The first loop-forming Jacquard layer is knitted by two ground comb bars, namely GB2 and GB3 respectively. The specific knitting process is as follows:

[0090] GB2: Warping P-DTY150D / 72F White High-elastic Micro Net (83dTEX / 36F / 2) Yarn, 6 creels with 256 yarns per creel. GB2: The yarn threading on the machine is 1-in-1-out. The gear let-off amount is 2250 mm / reed. GB2: The basic warp knitting stitch is 1-0 / 1-1 / 1-2 / 1-1 / / . GB2: The content of P-DTY150D / 72F White High-elastic Micro Net (83dTEX / 36F / 2) is about 13.366%.

[0091] GB3: Warping P-DTY150D / 72F White High-elastic Micro Net (83dTEX / 36F / 2) Yarn, 6 creels with 256 yarns per creel. GB3: The yarn threading on the machine is 1-in-1-out. The gear let-off amount is 2250 mm / reed. GB3: The basic warp knitting stitch is 1-0 / 1-1 / 1-2 / 1-1 / / . GB3: The content of P-DTY150D / 72F White High-elastic Micro Net (83dTEX / 36F / 2) is about 13.366%.

[0092] The weft-inserting Jacquard layer is knitted by two ground comb bars, namely GB4 and GB5 respectively. The specific knitting process is as follows:

[0093] GB4: Warping Colored Yarn TPU-DT0.26 (590 / 210) 800D TPU Covered Yarn, yarn on the creel. GB4: The yarn threading on the machine is 1-in-1-out. The gear let-off amount is 2200 mm / reed. GB4: The basic warp knitting stitch is 0-0 / 1-1 / 2-2 / 1-1 / / . GB4: The content of Colored Yarn TPU-DT0.26 (590 / 210) 800D TPU Covered Yarn is about 17.426%.

[0094] GB5: Colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn, yarn on the creel, GB5: The yarn is threaded through the machine in a 1-in-1-out manner, the gear warp feed is 2200 mm / rack, GB5: The basic warp knitting stitch is 0-0 / 1-1 / 2-2 / 1-1 / / , G22: The content of colored yarn TPU-DT0.26 (590 / 210) 800D TPU covered yarn is about 17.426%.

[0095] The second loop-forming Jacquard pattern layer is woven by two ground combs, namely GB6 and GB7 respectively. The specific weaving process is as follows:

[0096] GB6: Warping P-DTY100D / 36F semi-dull white low-elastic micro-mesh yarn, 6 creels with 256 yarns per creel, GB6: The yarn is threaded through the machine in a 1-in-1-out manner, the gear warp feed is 2000 mm / rack, GB6: The basic warp knitting stitch is 1-1 / 2-1 / 1-1 / 0-1 / / , GB6: The content of P-DTY100D / 36F semi-dull white low-elastic micro-mesh is about 7.921%.

[0097] GB7: Warping P-DTY100D / 36F semi-dull white low-elastic micro-mesh yarn, 6 creels with 256 yarns per creel, GB7: The yarn is threaded through the machine in a 1-in-1-out manner, the gear warp feed is 2000 mm / rack, GB7: The basic warp knitting stitch is 1-1 / 2-1 / 1-1 / 0-1 / / , GB7: The content of P-DTY100D / 36F semi-dull white low-elastic micro-mesh is about 7.921%.

[0098] The present utility model has at least the following advantages by using TPU covered yarn to weave the shoe upper:

[0099] Excellent durability: The abrasion resistance is higher than that of polyester (polyester) fabrics, and it can be used to improve the wear resistance problem in the reverse extensibility jacquard process of warp knitted fabrics;

[0100] Thermoplastic molding; Thermoplastic molding is a common processing method. The TPU material can be thermoformed at a temperature of 130°C - 180°C. This temperature is much lower than that of other materials such as polyester. Compared with traditional polyester, TPU has lower processing temperature requirements, which can effectively reduce production costs and improve production efficiency. In addition, according to customer needs and actual application scenarios, the thermoplastic temperature of TPU can be adjusted arbitrarily, and it can flexibly meet different processing requirements on the premise of meeting the product performance requirements.

[0101] Tear resistance: The TPU covered yarn in the embodiments of the present utility model is a material made by a characteristic addition process. It can evenly cover the surface of the polyester high-strength yarn, thereby endowing it with higher strength and tear resistance. The TPU covered yarn fabric has excellent tensile properties and high tear strength. At the same time, it can also maintain good softness and comfort during use, making it widely used in the fields of clothing, shoe materials, etc.

[0102] Unique hand feeling: Thermoplastic polyurethane can produce knitted upper fabrics with a unique touch;

[0103] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A warp-knitted multi-jacquard TPU-coated yarn shoe upper, characterized in that, It includes a shoe upper body, which is woven from at least one TPU covering yarn, and the shoe upper body includes a visual covering area (2), a jacquard area (1), and a pattern comb area (3).

2. The warp-knitted multi-Jakarta TPU covered yarn upper according to claim 1, characterized in that The jacquard area (1) includes a jacquard base layer and a TPU covering yarn jacquard layer; The jacquard base layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a way of 1 through 1 empty; The TPU covering yarn jacquard layer is woven by using at least two ground comb combs through weaving.

3. The warp-knitted multi-Jacquard TPU-covered yarn upper according to claim 2, characterized in that, The TPU covering yarn jacquard layer is woven from TPU covering yarn.

4. The warp-knitted multi-jacquard TPU-coated yarn upper according to claim 2, wherein The jacquard base layer is woven with a base jacquard structure by loop jacquard or laid-in jacquard process.

5. The warp-knitted multi-Jacquard TPU-coated yarn upper according to claim 1, wherein The pattern comb area (3) includes a pattern comb layer, a surface base layer, an intermediate layer, and a bottom base layer The pattern comb layer is woven by using at least two ground comb combs; The surface base layer is woven by using at least three ground comb combs, and the ground comb combs are threaded on the floor in a full-through or 1 through 1 empty way; The intermediate layer is woven by using at least one ground comb comb, and the ground comb comb is threaded on the machine in a full-through way The bottom base layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a full-through way.

6. The warp-knitted multi-Jacquard TPU-covered yarn upper according to claim 1, wherein, The TPU covering yarn is of a core-sheath structure, including an inner layer of polyester high-strength yarn and a modified TPU layer covering its surface.

7. The warp-knitted multi-Jakarta TPU-coated yarn upper according to claim 5, characterized in that, The pattern comb layer is provided with a pattern comb structure obtained by using TPU covering yarn through laid-in weft jacquard process.

8. The warp-knitted multi-jacquard TPU-coated yarn upper according to claim 1, wherein, The visual covering area (2) includes a loop-type jacquard layer, a laid-in weft-type jacquard layer, and a base layer, The loop-type jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a 1 through 1 way; The laid-in weft-type jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a 1 through 1 empty way; The base layer is woven by using at least one ground comb comb, and the ground comb comb is threaded on the machine in a 1 through 1 empty way.

9. The warp-knitted multi-jacquard TPU covered yarn upper according to claim 1, characterized in that, The visual covering area (2) includes a base layer, a first loop-type jacquard layer, a laid-in weft-type jacquard layer, a second loop-type jacquard layer, The base layer is woven by using at least one ground comb comb, and the ground comb comb is threaded on the machine in a full-through way; The first loop-type jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a 1 through 1 empty way; The laid-in weft-type jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a 1 through 1 empty way; The second loop-type jacquard layer is woven by using at least two ground comb combs, and the ground comb combs are threaded on the machine in a 1 through 1 empty way.

10. The warp-knitted multi-Jakarta TPU covered yarn upper according to claim 9, characterized in that, The laid-in weft-type jacquard layer is woven from TPU covering yarn.

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